1

Bm20y

USERMANUAL

EBM.360

CORDLESSMagneticDrillingMachine

SERIALNO.____________ DATEOFPURCHASE__________

EUROBOOR FOR PROFESSIONALS BY PROFESSIONALS

2

CongratulationsonyourpurchaseoftheEuroboorEBM.360CORDLESSMagneticDrillingMachine.Yourmodelisdesignedtoproducesuperiorholesquicklyandefficiently.Throughyearsofexperience,constantinnovationanddevelopment,EuroboorBViscommittedtoprovideyouwithmetalcuttingtoolsandproductstohelpyoubemoreproductive.Beforeoperatingyournewmagneticdrillingmachine,pleasereadallinstructionsfirst.TheseincludetheOperator’sManualandWarningLabelontheunititself.Withproperuse,care,andmaintenance,yourmodelwillprovideyouwithyearsofeffectiveholedrillingperformance.TOREDUCETHERISKOFINJURYUSERMUSTREADANDUNDERSTANDALLINSTRUCTIONSEUROBOORBVKryptonstraat1102718TDZoetermeerNetherlandsT+31793614990F+31793614989info@euroboor.comwww.euroboor.com

3

Fig.1

4

Symbol Term,meaning Explanation

Readdocumentation

BeabsolutelysuretoreadandunderstandtheencloseddocumentationsuchasInstructionManualandtheGeneralSafetyInstructions.

Wearearprotection

Useearprotectionduringoperation.

Weareyeprotection

Useeye-protection(safetygoggle)duringoperation.

Danger/warning/caution

Observetheinformationintheadjacenttext!

Europeanconformitysymbol

ConfirmstheconformityofthepowertoolwiththedirectivesoftheEuropeanCommunity.

ClassofprotectionI

Productwithbasicinsulationandexposed(touchable),conductivepartsadditionallyconnectedtotheprotectiveearthconductor.

mm

Millimeter

Unitofmeasureforlength,width,heightordepth

kg

Kilogram

Unitofmeasureforthemass

V

Volt

Unitofmeasurefortheelectricvoltage

A

Ampere

Unitofmeasurefortheelectriccurrentintensity

W

Watt

Unitofmeasurefortheoutput

N

Newton

Unitofmeasurefortheforce

min

Minutes

Unitofmeasureforthetime

no

No-loadspeed

Revolutionspeedatno-load

1/min

perminute

Unitofmeasurefornumberofrevolutions,strokes,impactsoroscillationsperminute.

5

GENERALPOWERTOOLSAFETYWARNINGSDonotusethispowertoolbeforeyouhavethoroughlyreadandcompletelyunderstoodthisInstructionManualandthe“GeneralSafetyInstructions”,includingthefigures,specifications,safetyregulationsandthesignsindicatingDANGER,WARNINGandCAUTION.

WARNING:Whenusingelectricaltoolsbasicsafetyprecautionsshouldalwaysbefollowedtoreducetheriskoffire,electricalshockandpersonalinjuryincludingfollowing.

Pleasealsoobservetherelevantnationalindustrialsafetyregulations.Non-observanceofthesafetyinstructionsinthesaiddocumentationcanleadtoanelectricshock,burnsand/orsevereinjuries.ThisOperator’sManualandthe“GeneralSafetyInstructions”shouldbekeptforlateruseandenclosedwiththepowertool,shoulditbepassedonorsold.WORKAREA

1. Keepyourworkareacleanandwelllit.Clutteredbenchesanddarkareasinviteaccidents.2. Donotoperatemagneticdrillingmachineinexplosiveatmospheres,suchasinthepresence

offlammableliquids,gasesordust.Magneticdrillingmachinemaycreatesparkswhichmayignitethedustorfumes.

3. Keepbystanders,children,andvisitorsawaywhileoperatingamagneticdrillingmachine.Distractionscancauseyoutolosecontrol.

ELECTRICALSAFETY

1. Magneticdrillingmachineplugsmustmatchtheoutlet.Nevermodifythepluginanyway.Donotuseanyadapterplugs.

2. Avoidbodycontactwithgroundedsurfacessuchaspipes,radiators,rangesandrefrigerators.Thereisanincreasedriskofelectricshockifyourbodyisgrounded.

3. Donotexposemagneticdrillingmachinestorainorwetconditions.Waterenteringamachinewillincreasetheriskofelectricshock.

4. Donotabusethecord.Neverusethecordtocarrythemagneticdrillingmachineorpulltheplugfromanoutlet.Keepcordawayfromheat,oil,sharpedgesormovingparts.Replacedamagedcordsimmediately.Damagedcordsincreasetheriskofelectricshock.

5. Whenoperatingamagneticdrillingmachine,useanextensioncordsuitableforoutdooruse.Useofacordsuitableforoutdoorusereducestheriskofelectricshock.

6. Ifoperatingamagneticdrillingmachineinadamplocationisunavoidable,usearesidualcurrentdevice(RCD)protectedsupply.UseofanRCDreducestheriskofelectricshock.

PERSONALSAFETY

1. Stayalert,watchwhatyouaredoingandusecommonsensewhenusingamagneticdrillingmachine.Donotusemachinewhiletiredorundertheinfluenceofdrugs,alcohol,ormedication.Amomentofinattentionwhileoperatingmagneticdrillingmachinesmayresultinseriouspersonalinjury.

2. Dressproperly.Donotwearlooseclothingorjewelry.Containlonghair.Keepyourhair,clothingandglovesawayfrommovingparts.Looseclothes,jewelry,orlonghaircanbecaughtinmovingparts.

3. Avoidaccidentalstarting.TheEUROBOOREBM.360cordlessmagneticdrillingmachineisequippedwithSENSORTECHtoavoidaccidentalstarting.

4. Neverplacehands,fingers,glovesorclothingnearcuttingareaorrotatingmachineparts.

6

5. Removeadjustingkeysorswitchesbeforeturningthemachineon.Awrenchorakeythatisleftattachedtoarotatingpartofthemachinemayresultinpersonalinjury.

6. Mountthespanguardbeforeoperatingamagneticdrillingmachine.Spanguardpreventslooseclothes,jewelryand/orlonghairforbeingcaughtinthemovingparts.

7. Donotoverreach.Keepproperfootingandbalanceatalltimes.Properfootingandbalanceenablesbettercontrolofthemagneticdrillingmachineinunexpectedsituations.

8. Usesafetyequipment.Alwaysweareyeprotection.Dustmask,non-skidsafetyshoes,hardhat,orhearingprotectionmustbeusedforappropriateconditions.

9. Alwaysusesuppliedsafetychainduringanyworkonnon-horizontalcomponents.Mountingcanrelease.

MACHINEUSEANDCARE

1. Whenusingthemachineonnon-horizontalsurfaces,youmustusecuttingpaste.Donotuseoilbecausetheoilcandripintothemotorunit.

2. Duringmachineoperations,theannularcuttermustbecooledandlubricatedwithgoodqualitycuttingorlubricationoil.Removetheslugfromtheannularcutteraftereachhole.Caution,theslugmaybehot!

3. Useclampsorotherpracticalwaytosecureandsupporttheworkpiecetoastableplatform.Holdingtheworkpiecebyhandoragainstyourbodyisunstableandmayleadtolossofcontrol;

4. Donotusemachineifswitchdoesnotturnitonoroff.Anytoolthatcannotbecontrolledwiththeswitchisdangerousandmustberepaired.ForelectricalfailuresalwayssendthemachinetoEuroboororit’sauthorizeddealersforrepair;

5. Disconnecttheplugfromthepowersourcebeforemakinganyadjustments,changingaccessories,orstoringthetool.Suchpreventivesafetymeasuresreducetheriskofstartingthetoolaccidentally.

6. StoreidleMagneticdrillingmachinesoutofreachofchildrenandotheruntrainedpersons.Toolsaredangerousinthehandsofuntrainedusers.

7. Maintainmachineswithcare.Keepcuttingtoolssharpandclean.Properlymaintainedtools,withsharpcuttingedgesarelesslikelytobindandareeasiertocontrol.

8. Checkformisalignmentorbindingofmovingparts,breakageofparts,andanyotherconditionthatmayaffectthemachineoperation.Ifdamaged,havethetoolservicedbeforeusing.Manyaccidentsarecausedbypoorlymaintainedtools.

9. UseonlyaccessoriesthatarerecommendedbyEuroboorBVforyourmodel.Accessoriesthatmaybesuitableforonemachine,maybecomehazardouswhenusedonanothermachine.

SERVICE

1. Toolservicemustbeperformedonlybyqualifiedrepairpersonnel.Serviceormaintenanceperformedbyunqualifiedpersonnelcouldresultinariskofinjury.

2. Whenservicingatool,useonlyidenticalreplacementparts.FollowinstructionsintheMaintenancesectionofthismanual.UseofunauthorizedpartsorfailuretofollowMaintenanceInstructionsmaycreateariskofelectricshockorinjury.

3. Whenusingthismachine,youMUSTwearearandeyeprotection.

7

ADDITIONALSPECIFICSAFETYRULESFORMAGNETICDRILLINGMACHINES

• Keepyourfingerswelloutofthedrillarea;• Avoidtouchingthedrilledcorethatisautomaticallyejectedbythecenteringpinwhenthe

workingprocedureisfinished.Contactwiththecorewhenitishot,orifitfalls,cancausepersonalinjuries;

• Alwaysusethedrillguard.Beforeturningonmachineensuretheguardisclosedsecurely;• Alwaysusethesafetystrap;• Themagneticdrillingmachineissuitableforuseonsteelwithathicknessofatleast10mm,

withzeroairgapbetweenthemagnetcoresurfaceandthemountingsurface.Curvature,coatsofpaintandsurfaceirregularitieswillcreateanairgap.Keeptheairgaptoaminimum;

• Alwaysplacethemachineonaflatsurface;• Donotclampthemagneticdrillingmachineonsmallorirregularlyshapedobjects;• Alwaysplacethemachineonasurfacethatisclearofshavings,chips,swarfandsurfacedirt;• Keepthemagnetcleanandfreeofdebrisandswarf;• Donotturnonthemachineuntilithasbeenmountedandinstalledaccordingtothese

instructions;• Donotturnonthemachinebeforehavingcheckedthatthemagneticstandhasbeen

tightenedfirmlytothemountingsurface;• Adjustthetablesocutterdoesnotextendintotheworkpiecebeforedrilling.Donotperform

anydesign,assemblyorconstructionactivitiesontheworkpiecewhilethemachineisturnedon;

• Beforeturningonthemachine,makesuretheaccessoryhasbeenmountedcorrectly;• Alwaysusetherecommendedspeedfortheaccessoriesandthematerial;• Donotusethemachineonthesameworkpieceonwhichelectricweldersarebeingused;• Useonlyanappropriatecuttingfluid.Useageneralnon-oil-basedmetalcuttingcoolant

dilutedwithwater;• Donotuseliquidcuttingfluidswhiledrillingverticallyoroverhead.Dipthecutterincutting

pasteorapplyanappropriatesprayfortheseapplications;• Donotpourcuttingfluidintothereservoirwhileitismountedinthebracket.Donotallow

cuttingfluidtoenterthedrillmotor;• Beforeuse,ensuremovablechuckguardoperatesproperlyandissecurelytightenonthe

magnetwiththeenclosedbolts;• Ensurethatmetalchipsorresinousresiduecannotleadtoblockageofthefunction;• Incaseofjammedcutterdisconnectthemachinefromthepowersupply,removethereason

forthejambeforeturningonthemachineagain.

RESIDUALRISKSInspiteoftheapplicationoftherelevantsafetyregulationsandtheimplementationofsafetydevices,certainresidualriskscannotbeavoided.Theseare:

• Impairmentofhearing• Riskofpersonalinjuryfromflyingparticles• Riskofburnsduetoaccessoriesbecominghotduringoperation• Riskofpersonalinjuryduetoprolongeduse.

8

MARKINGSONTHEMACHINESThefollowingpictogramsareshownonthetool:

Readinstructionmanualbeforeuse.

Wearearprotectioninareaswithnoiseemissions>80db(A).

Weareyeprotection.

POSITIONSerialnumberTheSerialNumber,whichalsoincludesthetypeofmachine,theyearandmonthofmanufacturingandidentificationnumber,isengravedontheframe,magnetandthemotorunit.Example:3601211001Modeltype

YearofManufactureMonthofmanufacture

IdentificationnumberPackageContentsThepackagecontains:1Magneticdrillingmachine1Batterypack37V/7,6Ah1Carryingcase1Drillguard3Handles1AllenKey2.51AllenKey41AllenKey51Wrench81Lubricationsystem1Safetychain/strap1Cuttingoil1Operatorsmanual1Explodeddrawing1SafetyEarProtection1SafetyGoggles1SafetyGloves

9

TECHNICALDATAEBM.360ANNULARCUTTERS ø12-36mmTWISTDRILLS ø1-13mmMAX.DEPTHOFCUT 55mmLENGTH 297mmWIDTH 112mmHEIGHT 420-650mmSTROKE 230mmWEIGHT 15kgMAGNET(LxWxH) 160x80x42mmMAGNETICFORCE 1700kgBATTERY 37V/7,6AhLi-ionCHARGETIME 90minutesSPEED(noload) 506min¯¹SPEED(loaded) 375min¯¹SPINDLE 19,05mmWeldonCHARGER 110-120VAC/50-60Hz 220-240VAC/50-60HzEmissionvaluesforsoundandvibration(Two-figure–specificationsasperISO4871)SoundemissionMeasuredA-weightedsoundpowerlevelLwA(re1pW),indecibels 89MeasuringuncertaintyKwA,indecibels 3A-weightedemissionpressurepowerlevelmeasuredattheworkplaceLpA(re20μPa),indecibels 89MeasuringuncertaintyKpA,indecibels 3VibrationemissionRatedacceleration,inm/s² 0.5MeasuringuncertaintyK,inm/s² 1.5REMARK:Thesumofthemeasuredemissionvalueandrespectivemeasuringinaccuracyrepresentstheupperlimitofthevaluesthatcanoccurduringmeasuring.

Wearearprotection!Formeasurementvaluesobtainedaccordingtotherespectiveproductstandard,seethelastpageofthisOperator’sManual.

10

DESCRIPTION(fig.1)

WARNING:Nevermodifythepowertooloranypartofit.Damageorpersonalinjurycouldresult.

1. SafetyGuard2. Feedhandle3. Coolingsystemtank4. Magneticstand5. Magnetswitch6. Motorswitch

INTENDEDUSEThismagneticdrillingmachineisintendedforcommercialuseasadrillingmachinefordrillingmaterialswithamagnetisablesurfaceusingannularcutters,twistdrillsandcountersinksinaweather-protectedenvironmentusingtheapplicationtoolsandaccessoriesrecommendedbyEUROBOOR.Themagneticdrillingmachinecanbeusedhorizontally,verticallyoroverhead.DONOTuseunderwetconditionsorinpresenceofflammableliquidsorgases.DONOTletchildrencomeintocontactwiththemachine.Supervisionisrequiredwheninexperiencedoperatorsusethismachine.ASSEMBLYANDADJUSTMENTS

WARNING:Toreducetheriskofinjury,turnunitoffanddisconnectmachinefrompowersourcebeforeinstallingandremovingaccessories,beforeadjustingorchangingset-upsorwhenmakingrepairs.BesuretheswitchisintheOFFposition.Anaccidentalstart-upcancauseinjury.

INSTALLINGTHEMACHINE(FIG.1)

1. Assemblethefeedhandle.2. Mountthedrillguard.3. Fitthelubricationsystemifnecessary.4. Placethemachineonaclean,levelandsolidsurface.Removeanyparticlesthatwillobstruct

fullcontactbetweenthemagneticstandandthemountingsurface.5. Fitthesafetychain(inverticaloroverheaddrillingapplications).

INITIALOPERATIONCheckthemachineforpossibledamage;Beforeusingthemachine,youmustcarefullycheckprotectivedevicesorslightlydamagedcomponentstoensuretheyareoperatingperfectlyandasintended.Checkthatmovingareinperfectworkingorderanddonotjamandcheckwhetherpartsaredamaged.Allpartsmustbecorrectlyinstalledandfulfillallconditionsnecessarytoensureperfectoperationofthemachine.DamagedprotectivedevicesandpartsmustberepairedorreplacedaccordingtospecificationsbyEUROBOORofanyauthorizedEUROBOORdealer.

11

BATTERYPACKChargethebatterybeforeuse.Ifperformancediminishes,rechargethebatterypack.Theidealstoragetemperatureisbetween10°and30°C.Li-ionbatterypacks(37V)haveacapacityandsignaldisplay:

• PressbuttonandthechargelevelisdisplayedbytheLEDlights;• IfredLEDisdisplayed,thebatterypackisalmostflatandmustberecharged;• IfallLEDlightsareflashing,thebatterypackistowarm.Allowthebatterypacktocooldown.

REMOVINGANDINSERTINGTHEBATTERYPACKRemovalPressbothbuttonsonthesideofthebatterypackandtakeoutthebatterypackfromitsposition.InsertingSlideinthebatterypackcompletelyuntilitengages.MOUNTINGTHEDRILLGUARD(FIG.1)

1. Holdtheguardinfrontofthemagnet,aligningtheslotsintheguardwiththeholesinthemagnet.

2. Fitthescrewsintotheholelocatedinthesideofthemagnet.

WARNING:AlwaysusetheSafetyguard.

FITTINGTHELUBRICATIONSYSTEM(FIG.1)Thelubricationsystemcanbeusedforhorizontaldrillingapplications(thedrillbeingusedvertically).

• Holdthecoolingtankagainstthebracketontheslideandpushitinitsplace.• Connectthehosetothenippleonthespindledriveshaft.

Inordertousethelubricationsystem,itmustbefilledwithasufficientamountofcuttingfluid.

1. Makesuretheflowregulatorisclosed;2. Unscrewthecap;3. Fillthecontainerwithcuttingfluid;4. Screwthecapbackon.

WARNING:Donotusethelubricationsysteminverticaloroverheaddrillingapplications.InsteaduseEuroboorcuttingpaste

12

FITTINGTHESAFETYCHAIN/STRAPFordrillingcarriedoutonangledandverticalsurfacesandoverhead,themagneticdrillingmachinemustbesecuredwiththesafetystrap/chainsuppliedtopreventitfromfalling,evenifthemagnetmalfunctions.

WARNING:Checkthesafetystrapfordamage.Ifthesafetystrapisdamaged,replaceitimmediately.

1. Passthesafetychainthroughtheopeningnearthehandle;2. Wrapthechainaroundtheworkpiece;3. Securelyclosethechainusingthelock.

Thesafetychaindoesnotreplacethemagneticforceofthemagneticdrillingmachine:itissimplyusedtosecureagainstfallingintheeventofamagnetmalfunction.WARNING:Alwaysusethesafetychainwhenusingmachineverticallyorinup-side-downposition.

INSERTINGANDREMOVINGANACCESSORY(FIG.1)

Removethebatterypackfromthemachinebeforeanyadjustments,conversionsorservicingareperformed.Donotusedeformedordamagedtools.Beforeuse,alwayschecktoolssuchascoredrillsfordeformitiesordamage.DonotuseaccessoriesthathavenotbeenspecifiedorrecommendedbyMetaboforthismachine.Theabilitytoattachtheaccessorytoyourmachinedoesnotguaranteesafeoperation.Securingorpositioningatoolincorrectlycancausehazardoussituationsduetopartsbreakingorbeingblownoff.Ifthetoolisjammed:PresstheREDswitch“O”toswitchoffthemotorunit.Removetheannularcutterfromtheborehole.

Thetoolholderacceptsannularcutterswitha19,05mmWeldonshankwithoneormoreflats.

WARNING:Theteethofacutterareverysharpandcanbedangerous.

1. Inordertofitanannualcutteritisnecessarytoremovetheguard(1);2. Slidethepilotpinthroughtheholeinthecenterofthecuttershank;3. Inserttheshankoftheaccessoryasfarintothetoolholderaspossible;4. TightenthetwoAllenscrewswithAllenkey;5. Toremovetheaccessory,loosentheAllenscrewsandtakeoutthecutter.

13

PRIORTOOPERATIONTryafewsimpleprojectsusingscrapmaterialuntilyoudevelopa“feeling”forthemachine.OPERATIONInstructionsforUse

WARNING:Alwaysobservethesafetyinstructionsandapplicableregulations.

WARNING:Toreducetheriskofseriouspersonalinjury,turntooloffanddisconnecttoolfrompowersourcebeforemakinganyadjustmentsorremoving/installingattachmentsoraccessories.

MAGNETICBASEMaterialofminimum10mmthicknessisrequiredforthemagnettoworkthebest.Theattachmentforcegeneratedbythemagnetdependsonvariousfactors.

• Thicknessofthematerialthemagnetisplacedon;• Paintorcoatingofthematerialthemagnetisplacedon;• Metalchips,oilorotherdirtunderthemagnet.

IftheLEDlightoftheMagnetSwitch(seepage14)lightsupGREEN,themagnetisgeneratingsufficientattachmentforce.IfthisswitchalternatelylightsupREDenGREENtogetherwithabeepingsound,themagnetdoesnotgeneratesufficientattachmentforceandtheMotorwillnotstart(forsafetyreasons).

CAUTION:EUROBOOREBM.360doesnotallowturningonthemotorifLEDlightintheMagnetSwitchalternatelylightsupRED/GREEN.Ifturningonthemachineispossiblewhilethishappens,pleasereturnthemachinetoEUROBOORoranyauthorizeddealer.

Wewouldliketopointoutthatthisisonlyanindicationandnotacertainlythatthemagnetwillnotreleasefromthematerial.Eurobooracceptsnoliabilityensuringfromthemagnetindicatornotfunctioningorfunctioningpoorly.Makesurethatthemagnetattachestightlytotheworkpiecebeforeturningonthemotorunitofthemagneticdrillingmachine.Euroboormagnetshave2coils;makesurethatbothcoilsareincontactwiththematerial.Donotconnectanyothermachinestotheelectricaloutletthemagneticdrillingmachineispluggedinto,asitmayresultinthelossofmagneticforce.Alwaysusethesafetychain/strapincluded.Drillingoverheadisextremelydangerousandisnotrecommended.Fortheuseofmagneticdrillingmachinesonpipes,not-flatornon-magneticmaterials,werefertoourbrochureorourwebsitewww.euroboor.comwhereseveralvacuumtighteningsystemsandpipeclampingsystemsarementioned.

14

TURNINGMACHINEONANDOFFTHECONTROLPANELThecontrolpanelonyourmagneticdrillingmachineisdesignedformaximumoperatingfacilityandsafety.1-TheONSwitch(GREEN):This(upper)switchisusedtoswitchthemotorunitOn(“I“);2–TheOFFSwitch(RED)This(lower)switchisusedtoswitchthemotorunitOff(“O“);3-TheMagnetSwitch(WHITE):ThisswitchisusedtoturnonthemainpowerandalsotoswitchthemagnetOnandOff.Alsothisswitchindicatesifthegeneratedmagneticforceisenoughforthetooltooperatesafely.Theindicatorisenclosedinthemagnetswitchandhastwocollors:

• GREEN–SAFEforuse• AlternatelylightningupREDandGREENandmakingabeepingsound–Notsafeforuse

Inordertooperateproperly,themachinehastobeturnedonfollowingtheprocedureasdescribedbelow.ACTIVATINGTHEMAGNETConnectthemachinetotheworkpiece.Toactivatethemagnet,pressdeWHITEswitch(Fig.2–3).TheswitchwillbelitGREENifthegeneratedmagneticforceissufficienttoworksafely.IftheswitchstartsflashingREDandGREENandmakingabeepingnoise,thereisnotenoughmagneticforceandthemotorisnotabletostart.Todeactivatethemagnet,pressthesamebutton(Fig.2-3)again.TURNINGTHEMOTORONANDOFFThedrillmotorcanonlybeswitchedonwhenthemagnetisactivated.ToturnONthemotor,presstheGREENbutton“I”(Fig.2-1),theWHITEmagnetswitchwillbelityellow.ToturnOFFthemotor,presstheREDbutton“O”(Fig.2-2).

15

DRILLINGAHOLENowthatyouhavereadtheexplanatoryinformationandsafetyrecommendationsabove,youarereadytoactuallystartdrilling.Followthese10stepsforbestdrillingresult:1 Usethetipofthepilotpintodeterminethecenteroftheholetobedrilled.2 Turnthemagnetonandverifythatthedrillisintherightpositionandthatthemachineis

pushedtightagainsttheworkpiece.3 Ifyourmachineisequippedwithaautocoolantsystem,openthevalvetoreleasetheoil.Ifyour

machinedoesnothaveaautocoolantsystem,filltheholesofthespindlewithoil.4 Turnthemotoronatthehighestsettingandallowittorunatfullspeed.5 Turnthearmstostartdrilling.ApplyonlyaslightpressurewhentheAnnularCuttertouchthe

metal.DonotpushtheAnnularCutterwithforceintothemetal.6 Applyaregularpressurewhiledrilling.Thedrillingperformancedoesnotimprovebyputting

morepressureonthefeedhandles.ToomuchpressurewilloverloadthemotorandyourAnnularCutterwillbreakorwillwornsooner.Letthecutterdothejobandgiveittimetocutthemetal!!!Forahole32mm/1-1/4”ina25mm(1”)steelplate,EUROBOORrecommendsoneminutedrillingtime.

7 Adjusttheoilsupplywhennecessary,ifyourdrilldoesnothaveaautocoolantsystem,stopdrillingregularly,refilltheholesofthespindleandcontinuedrilling.

8 Applylesspressurewhenthedrillcutsthroughthematerial.9 Turnthearmstoputthemotorinhighestpositionandturnoffthemotorunit.10 Removetheburr,metalchipsandcleanthecutterandsurfacewithoutgettinginjuries.

Caution:Themetalpiecedrilledoutcanbesharpandveryhot!!DRILLINGWITHANNULARCUTTERSAnnularcuttersonlycutmaterialattheperipheryofthehole,ratherthanconvertingtheentireholetoshavings.Asaresult,theenergyrequiredtomakeaholeislowerthanforatwistdrill.Whendrillingwithanannularcutter,itisnotnecessarytodrillapilothole.

WARNING:Donottouchthecutterorthepartsclosetothecutterimmediatelyafteroperation,astheymaybeextremelyhotandcauseburnstotheskin.Ensurenobodyisintheworkareawherethemetalcoreisejected.

DRILLINGCONDITIONSTheeasewithwhichmaterialcanbedrilleddependsonseveralfactorsincludingtensilestrengthandabrasionresistance.Whilsthardnessand/orstrengthistheusualcriterion,widevariationsinmachineabilitycanexistamongmaterialshowingsimilarphysicalproperties.Thedrillingconditionsaredependentonrequirementsfortoollifeandsurfacefinish.Theseconditionsarefurtherrestrictedbytherigidityofthetoolandtheworkpiece,lubricationandmachinepoweravailable.Theharderthematerial,thelowerthecuttingspeed.Somematerialsoflowhardnesscontainabrasivesubstancesleadingtorapidcuttingedgewearathighspeeds.Feedratesaregovernedbyrigidityofset-up,volumeofmaterialtoberemoved,surfacefinishandavailablemachinepower.

16

LUBRICATIONINHORIZONTALAPPLICATIONS

• Adjustthefluidflowasrequiredusingtheflowregulator;• Addmorecuttingfluidiftheshavings(metalchips)becomeblue.

VERTICALANDOVERHEADAPPLICATIONSDipthecutterincuttingpasteorapplyanappropriatespray.LUBRICATINGTHEFEEDTRAVELThefeedtravelshouldbelubricatedperiodicallywithgreasetoensuresmoothoperation.

• Raisethemotorunittothehighestpositionpossible.• Lubricatethedove-tailguidewayatbothsides.• Lubricatethegearrack.

Afterrepeateduse,thegearrackmaybecomeloose.Ifnecessary,adjustthe5self-lockingsetscrewsattheleftside.Tightenscrewsinseriesuntilthegearrackmovesfreelyinthedove-tailguidebutdoesnotallowthemotortowobble.Cleaning

CAUTION:Blowdirtanddustoutofthemainhousingwithdryairasoftenasdirtisseencollectinginandaroundtheairvents.Wearapprovedeyeprotectionandapproveddustmaskwhenperformingthisprocedure.CAUTION:Neverusesolventsorotherharshchemicalsforcleaningthenon-metallicpartsofthetool.Thesechemicalsmayweakenthematerialsusedintheseparts.Useaclothdampenedonlywithwaterandmildsoap.Neverletanyliquidgetinsidethetool;neverimmerseanypartofthetoolintoaliquid.

OptionalAccessories

WARNING:Sinceaccessories,otherthanthoseofferedbyEUROBOOR,havenotbeentestedwiththisproduct,useofsuchaccessorieswiththistoolcouldbehazardous.Toreducetheriskofinjury,onlyEUROBOORrecommendedaccessoriesshouldbeusedwiththisproduct.

Consultyourdealerforfurtherinformationontheappropriateaccessories.

17

MAINTENANCEYourEUROBOORpowertoolhasbeendesignedtooperateoveralongperiodoftimewithaminimumofmaintenance.Continuoussatisfactoryoperationdependsuponpropertoolcareandregularcleaning.

CAUTION:Toreducetheriskofinjury,turnunitoffanddisconnectmachinefrompowersourcebeforeinstallingandremovingaccessories,beforeadjustingorchangingset-upsorwhenmakingrepairs.BesuretheswitchisintheOFFposition.Anaccidentalstart-upcancauseinjury.

Justaseverymagneticdrillingmachinewithmovingparts,yourEuroboormagneticdrillingmachinealsoneedsregularmaintenanceservice.Afewrecommendationsfollow:VISUALLYCHECKTHEMACHINEFORDAMAGEMachinemustbecheckedbeforeoperationforanysignsofdamagethatwillaffecttheoperationofthemachine.Particularnoticemustbetakenofthemainscable,ifthemachineappearstobedamageditshouldnotbeusedfailuretodosomaycauseinjuryordeath.

CAUTION:Cleanalldirt,dust,metalchipsandburrsofyourmagneticdrillingmachineOPERATIONOFTHEMACHINEThemachinesoperationmustbecheckedtoensurethatallcomponentsareworkingcorrectly.Replaceanydefectivepartsimmediately.Thispreventsproperlyfunctionpartsfrombeingdamaged.CARBONBRUSHESBrushesshouldbecheckedtomakesurethereisnoabnormalwearpresent.Thisshouldbecheckedatleastonceaweekifusedfrequently.Ifthecarbonbrushhaswornmorethan2/3theoriginallengththebrushesshouldbechanged.Failuretodosomaycausedamagetothemachine.CHECKMAGNETICBASEBeforeeveryoperationthemagneticbaseshouldbecheckedtomakesurethatthebaseisflatandthereisnodamagepresent.Anunevenmagnetbasewillcausethemagnetnottoholdasefficientlyandmaycauseinjurytotheoperator.CHECKMACHINESGREASEThegearboxgreaseshouldbecheckedonceamonthtoensureallmovingcomponentsarecoveredtopreventwear.Thegreaseshouldbechangedatleastonceayeartoensureyougainthebestfromthemachine.CHECKARMATUREThisshouldbecheckedatleast1permonthtocheckthattherearevisualsignsofdamagetothebodyortothecommutator.Somesignsofwearwillbeseenonthecommutatoroveraperiodoftimethisisnormalasthisisthepartthatcomesincontactwiththebrushesbutanysignsofabnormaldamageandthepartshouldbereplaced.

18

ADJUSTMENTOFSLIDEAnessentialrequirementofthemachineisthattheslidecanmoveinasmoothandcontrolledmanner,freeoflateralmovementandvibration.Thissituationcanbemaintainedbyperiodicadjustmentoftheslideandisaccomplishedinthefollowingmanner:

1. Placethemachineinanuprightpositionand,bymeansofthecapstan,raisetheslidetoitshighestposition.Cleanthebrassrailstripsandapplyasmallamountoflightmachineoiltothewearsurfaces.

2. Commencingwiththetopscrew,loosenbothsettingnut(#4onsparepartdrawing)withincludedwrench8andthesettingscrew(#5onsparepartdrawing)withincludedAllenkey2.5.Thengentlyfeedinsettingscrewuntilslightresistanceisencountered.Followyourwaydownadjustingallsettingnutsandscrews.

3. Operatetheslideupanddownafewtimestotestthemovementandmakeanyfurthernecessaryadjustments.Trytoensurethatallthescrewsareexertingauniformpressureontheslidefromtoptobottom.Aperfectlyadjustedslidewilloperatefreelyupanddownwithoutanysidewaysmovement.

REPAIR,MODIFICATIONANDINSPECTIONRepair,modificationandinspectionofEuroboorMagneticdrillingmachinesmustbedonebyEUROBOORoranEUROBOORauthorizeddealer.ThesparepartslistwillbehelpfulifpresentedwiththemachinetotheEuroboordealerforservicewhenrequestingrepairorothermaintenance.Euroboormachinesareconstantlybeingimprovedandmodifiedtoincorporatethelatesttechnologicaladvancements.Accordingly,someparts(i.e.partnumbersand/ordesign)maybechangedwithoutpriornotice.Also,duetoEuroboor'scontinuingprogramofresearchanddevelopment,thespecificationsofmachinesaresubjecttochangewithoutpriornotice.

19

TROUBLESHOOTING

Magnetandmotordonotfunction

-Batteryislow-Batterytoohot-Workpiecetoothin(min.10mm)-Themagnetswitchisnotconnectedtothepowersupply-Damagedordefectivewiring-Defectivemagnetswitch-DefectiveControlUnit

Magnetdoesfunction,themotordoesnotwork

-Damagedordefectivewiring-Carbonbrushesarestuckorwornout-Defectivemagnetswitch-DefectiveOn/Offswitch-DefectiveControlUnit-Defectivearmatureand/orfield

Magnetdoesnotfunction,themotordoes

-Defectivemagnet-Defectivewiringofmagnet-DefectiveControlUnit

Annularcuttersbreakquickly,holesarebiggerthantheholecutter

-Clearanceintheguide-Bentspindle-Shaftextendingfromthemotorisbent-Bentpilotpin

Motorrunningroughlyand/orseizingup

-Bentspindle-Shaftextendingfromthemotorisbent-Triangularguidenotmountedstraight-Dirtbetweenspindleandtriangularguide

Motorstartsrunningwhenmagnetswitchisturnedon

-Damageordefectiverelaisincontrolunit

Motormakingarattlingsound -Gearring(bottomofthearmature)wornout-Gear(s)wornout-Nogreaseingearbox

Motorhumming,bigsparksandmotorhasnoforce

-Armaturedamaged(burned)-Fieldburned-Carbonbrusheswornout

Motordoesnotstartorfails.

-Damagedordefectivewiring-DirtinsensorSpeedControlUnit-Defectiveorloosemagnetontopofarmature-Damagedordefective(sensor)SpeedControlUnit-DamagetoArmatureorfieldcoil-Damagedordefectivecarbonbrushes

Guidingtakesagreatdealofeffort

-Guideissettootight-Guideisdry,needstobegreased-Guide/gear-rack/rotationsystemdirtyordamaged

20

Insufficientmagneticforce -Damagedordefectivewiring-Bottomofmagnetnotcleananddry-Bottomofmagnetnotflat-Workpieceisnotbaremetal-Workpieceisnotcleanorflat-Workpieceislessthan10mm(toothin)-DefectiveControlUnit-Defectivemagnet

Frameiselectrified -Damaged/defectivewiring-Defectivemagnet-Motorseriouslydirty

Fuseblowswhenmagnetswitchisturnedon

-Damagedordefectivewiring-Wrongvaluefuse-Defectivemagnetswitch-DefectiveControlUnit-Defectivemagnet

Fuseblowswhenmotorisstarted -Damagedordefectivewiring-Wrongvaluefuse-Motorrunningroughly-DefectiveArmatureand/orField-Carbonbrusheswornout-DefectiveControlUnit

Rotationsystemfreestroketoolong

-Looseordefectivegear-rack-Defectiverotationsystem

NOTE:PleasecontactEUROBOORifthereismachinefailureandtheproblemcannotbesavedwithoneoftheabovesolutions!!PROTECTINGTHEENVIRONMENT

Separatecollection.Thisproductmustnotbedisposedofwithnormalhouseholdwaste.

ShouldyoufindonedaythatyourEUROBOORproductneedsreplacement,orifitisofnofurtherusetoyou,donotdisposeofitwithhouseholdwaste.Makethisproductavailableforseparatecollection.

Separatecollectionofusedproductsandpackagingallowsmaterialstoberecycledandusedagain.Re-useofrecycledmaterialshelpspreventenvironmentalpollutionandreducesthedemandforrawmaterials.

Localregulationsmayprovideforseparatecollectionofelectricalproductsfromthehousehold,atmunicipalwastesitesorbytheretailerwhenyoupurchaseanewproduct.

21

Spareparts&ExplodedviewofEBM.360Drawing Articlenr. Description Drawing Articlenr. Description

1 360.1001 Screw 34 360.1034 Pressingstrip2 360.1002 Motorhousingleftside 35 360.1035 Wiringcover3 360.1003 Label(Leftside) 36 360.1036 Frame4 360.1004 Motorhousingrightside 37 360.1037 Magnet5 360.1005 Label(Rightside) 38 360.1038 SettingScrew6 360.1006 SensorHolder 39 360.1039 SettingNut7 360.1007 BoltM5x60 40 360.1040 Motorcablecover8 360.1008 MotorAssembly 41 360.1041 Wire#19 360.1009 Pin6x60 42 360.1042 Wire#210 360.1010 LowerInnerGearPlate 43 360.1043 Wire#311 360.1011 Gasket 44 360.1044 Wire#412 360.1012 Bearing608 45 360.1045 Connector13 360.1013 1stGear 46 360.1046 Couplingnut14 360.1014 SpindleGear 47 360.1047 Capstanhub15 360.1015 Bearing626ZZ 48 360.1048 Arm16 360.1016 Adaptorring 49 360.0001 BatteryPack17 360.1017 Bearing6003DDU 50 360.1050 Bolt18 360.1018 GearCasing 51 360.1051 Screw19 360.1019 SpindleDriveShaft 52 360.1052 BatteryContactboard20 360.1020 BoltM5x10 53 360.1053 Connector21 360.1021 Tankholder 54 360.1054 Connector22 360.1022 Slide 55 360.1055 Batteryslidebase23 360.1023 Washer6 56 360.1056 OnSwitch24 360.1024 BoltM6x20 57 360.1057 OffSwitch25 360.1025 BoltM6x14 58 360.1058 MagneetSwitch26 360.1026 Steady 59 360.1059 Wiring+connector27 360.1027 Spindle 60 360.1060 Wiring+connector28 360.1028 Rack 61 360.1061 FrontPanelPlate29 360.1029 Screw 62 360.1062 Crimpnut30 360.1030 Washer 63 360.1063 Screw31 360.1031 Brassrail(Leftside) 64 360.1064 ControlUnit32 360.1032 Brassrail(Rightside) 65 360.1065 RearPanelPlate33 360.1033 Motorcableprotectionscrew

22

EXPLODEDVIEWEBM.360

23

24

SAFETYRULES37V/7AhLITHIUM-IONBATTERYPACKReadallinstructions.Failuretofollowallinstructionslistedbelowmayresultinelectricshock,fireand/orseriousinjury.Theterm“powertool”inallofthewarningslistedbelowreferstoyourmains-operated(corded)powertoolorbattery-operated(cordless)powertool.

• Removethebatterypackfromthemachinebeforeanyadjustments,conversionsorservicingareperformed.

• Beforefittingthebatterypack,makesurethatthemachineisswitchedoff.• Donotopenthebatterypacks• Donotplacethebatterypackorcellsonornearfires,heaters,otherhightemperature

locations,orapplyheattothebattery.• Donotpiercethebatterywithanysharpobjects,strikethebatterywithahammer,tools,or

heavyobjects,steponthebatterypack,orotherwisedamagetheoutercasing.• Donotsubjectthebatterypacktostrongimpactsorshocks.• Donotexposethebatterytowateroranyothertypeofliquid,orallowthebatterytoget

wet.• Donotleavethebatteryindirectsunlight,andavoidstoringsparebatterypacksinsidecars

inextremehotweather.Doingsomaycausethebatterytogenerateheat,rupture,orignite.Usingthebatteryinthismannermayalsoresultinalossofperformanceandashortenedlifeexpectancy.Whenabatterybecomestoohot,thebuilt-inprotectioncircuitryisactivated,preventingthebatteryfromchargingfurther.Heatingthebatterycandestroythesafetydevices,andcancauseadditionalheating,ruptureorignitionofthebatterycells.

• Nevershort-circuit,reversepolarity,disassemble,damageorheatthebatterypackover100°C(212°F).

• Ifanexposedlithium-ionbatterydoesstartafire,itmayburnevenmoreviolentlyifitcomesintocontactwithwateroreventhemoistureintheair.DONOTTHROWWATERONABURNINGLI-IONBATTERY!AclassCfireextinguishermustbeused.

• DonotusetheBatteryPackiftheBatteryPackcasingisbrokenorifaBatteryPackemitsanunusualodor,smoke,orexcessiveheatorleaksanysubstance.AvoidcontactwithanysubstanceseepingfromtheBatteryPack.

• Keepoutofreachofchildrenandpets.ExposuretoBatteryPackvoltagecouldresultindeathorseriousinjury.

• ThecellswithintheBatteryPackscontaintoxicsubstances.DonotattempttoopenBatteryPacks.DonotinsertanyobjectintotheBatteryPacksoruseanydevicetopryattheBatteryPackcasing.IfyouinsertanobjectintoanyoftheBatteryPacks’portsoropeningsyoucouldsufferelectricshock,injury,burns,orcauseafire.AttemptingtoopentheBatteryPackcasingwilldamagethecasingandcouldreleasetoxicandharmfulsubstances,andwillrenderthepackunusable.

• Ifbatteryfluidleaksoutandcomesintocontactwithyourskin,rinseimmediatelywithplentyofwater.Ifbatteryfluidleaksoutandcomesintocontactwithyoureyes,washthemwithcleanwaterandseekmedicalattentionimmediately

• Aswithallrechargeablebatteries,donotchargenearflammablematerials• Donotdisassembleormodifythebatterypack.Thebatterycontainssafetyandprotection

deviceswhich,ifdamaged,maycausethebatterytogenerateheat,ruptureorignite.• Anymodificationmaydamagethebatterypackorcellsandwillinvalidateanywarranty

claim.

25

Ifyouhappentogetanyelectrolytefromthecellsonyourskin,washthoroughlywithsoapandwater.Ifinyoureyes,donotrub.RinsethoroughlywithwaterandseekmedicalOPERATION

CAUTION:IfatanypointduringthechargingprocessnoneoftheLEDsarelit,removethebattery pack from the charger to avoid damaging the product. DONOT insert anotherbattery. Return the charger and battery to your nearest service center for service orreplacement.

CAUTION:Chargeinawellventilatedarea.Donotblockchargervents.Keepthemcleartoallowproperventilation.

BATTERYPROTECTIONFEATURESEUROBOORBV37V/7Ahlithium-ionbatteriesaredesignedwithfeaturesthatprotectthelithium-ioncellsandmaximizebatterylife.Undersomeoperatingconditions,thesebuilt-infeaturesmaycausethebatteryandthetoolitispoweringtoactdifferentlyfromnickel-cadmiumbatteries.Duringsomeapplications,thebatteryelectronicsmaysignalthebatterytoshutdown,andcausethetooltostoprunning.Toresetthebatteryandtool,releasethetriggerandresumenormaloperation.NOTE: To prevent further shut down of the battery, avoid forcing the tool. Switching to a lowerspeedwillalsopreventshutdown.Ifreleasingthetriggerdoesnotresetthebatteryandtool,thebatterypackisdepleted.Ifdepleted,thebatterypackwillbeginchargingwhenplacedonthelithium-ioncharger.TOCHARGEAfullydischargedbatterypackwithatemperaturebetween0°(32°F)and65°(150°F)willchargeinaboutanhour.

• UsebatterypackonlywiththerecommendedEUROBOORcharger(360.0500).• Connect the charger to a power supply.Make sure thepower supply is normal household

voltage,220volts,AConly,60Hz.• Attachthebatterypacktothechargerbyaligningtheraisedribsonthebatterypackwiththe

groovesinthecharger,thenslidethebatterypackontothecharger.SeeFigure1.• Donotplacethechargerandbatterypackinanareaofextremeheatorcold.Theywillwork

bestatnormalroomtemperature.

Note:Thechargerandbatterypackshouldbeplacedinalocationwherethetemperatureismorethan10°(50°F)butlessthan38°(100°F).

• Thebatterypackwillbecomeslightlywarmtothetouchwhilecharging.This isnormaland

doesnotindicateaproblem.• Aftercharging is complete, thegreenLEDwill remainonuntil thebatterypack is removed

fromthechargerorchargerisdisconnectedfromthepowersupply.• When batteries become fully charged, unplug the charger from the power supply and

removethebatterypack.

26

CHARGINGAHOTBATTERYPACKIfthebatterypackisabovenormaltemperaturerange,theredLEDwillbeginflashingandthegreenLED will be off. When the battery pack cools down to approximately 150°F, the charger willautomaticallybeginfastchargemode.CHARGINGACOOLBATTERYPACKIfthebatterypackisbelownormaltemperaturerange,theredLEDwillbeginflashingandthegreenLED will be off. When the battery warms to a temperature of more than 32°F, the charger willautomaticallybeginchargemode.COLDWEATHEROPERATIONThelithium-ionbatterypackcanbeusedintemperaturesdownto-4°F.Putthebatterypackonatoolandusethetoolinalightdutyapplication.Afteraboutaminute,thepackwillhavewarmedupandbeginoperatingnormally.MAINTENANCEThisbatterypack is equippedwith lithium-ion rechargeablebatteries. Lengthof service fromeachchargingwilldependonthetypeofworkyouaredoing.These batteries have been designed to provide maximum trouble-free life. However, like allbatteries,theywilleventuallywearout.Donotdisassemblebatterypackandattempttoreplacethebatteries.Handlingof thesebatteries, especiallywhenwearing rings and jewelry, could result in aseriousburn.To obtain the longest possible battery life from RIDGID lithium-ion batteries, we suggest thefollowing:

• Removethebatterypackfromthechargeronceitisfullychargedandreadyforuse.Forbatterypackstoragelongerthan30days:

• Storethebatterypackwherethetemperatureisbelow80°Fandawayfrommoisture.• Storebatterypacksina30%-50%chargedcondition.• Everysixmonthsofstorage,chargethepackasnormal.

BATTERYPACKREMOVALANDPREPARATIONFORRECYCLINGTopreservenaturalresources,pleaserecycleordisposeofbatteriesproperly.Thisproductcontainslithium-ionbatteries.Local,stateorfederallawsmayprohibitdisposaloflithium-ionbatteriesinordinarytrash.Consultyourlocalwasteauthorityforinformationregardingavailablerecyclingand/ordisposaloptions.WARNING:Uponremoval,coverthebatterypack’sterminalswithheavy-dutyadhesivetape.Donotattempttodestroyordisassemblebatterypackorremoveanyofitscomponents.Lithium-ionbatteriesmustberecycledordisposedofproperly.Also,nevertouchbothterminalswithmetalobjectsand/orbodypartsasshortcircuitmayresult.Keepawayfromchildren.Failuretocomplywiththesewarningscouldresultinfireand/orseriousinjury.

27

28

BATTERYCHARGERCHARGINGTHEBATTERYOnthebatterychargertherearetwolights(REDandGREEN)WhentheREDlightflashesthebatteryischarged(2%-80%).WhentheGREENlightflashesthelast20%ofthebatteryischarged.Whenthegreenlightstopsflashingandremainslitgreen,thebatteryisfullychargedandreadyforuse.CAUTION:WhenboththeREDandGREENlightaresimultaneouslylitthaneitherthebatterychargerorthebatteryit’sselfistoohot.IftheREDandGREENlightonthechargerarealternatelyflashingRED/GREEN,thereisageneralerror.BATTERYCHARGINGTEMPERATUREPROTECTIONIfthebatteryreaches50℃,thechargerwillstopcharging.Errorsignals:theREDandGREENlightaresimultaneouslylitREDandGREEN.Thechargerwillstartchargingagainifthetemperatureofthebatteryis45℃orless(Overtemperaturerecovery).SIGNALSONTHEMACHINESignalswellfunctioningmagneticdrillingmachine

• WhentheEBM.360magneticdrillingmachineiswellpositionedontheworkpiece,pressthemagnet(white)switchtoonthemagnet.TheLEDwillflash2xGREENandthenremainlitGREEN.

• Whenthemotorisswitchedon(greenswitch),themagnetswitchwillbelityellow.Signalingmalfunctioningofthemagneticdrillingmachine

• Whenthe(white)magnetswitchisflashingalternatelyRED/GREENtogetherwithanacousticsound,thenthereisnotenoughmagnetforceormagnetisnotworking

• Whenthe(white)magnetswitchisflashingRED,thebatteryislow;• Whenthe(white)magnetswitchisflashingYELLOW,thereisovercurrentandthemotorwill

stop.