user manual asp 300 l

7/22/2019 User Manual ASP 300 l

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utomatic sausage linker machineASP -300

ASP 300-L

USER MANUAL

Serial Num. ..

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USER MANUAL ANDHER ASP-300-L

ANDHER

Pol. ind. Alces, Fase 3 TEL: 0034-926-562473

C/ Airn, B5 y B7. FAX: 0034- 926-564074

13600 Alcazar de San Juan [email protected] REAL www.andher.com

www.andher.com

2

INDEX

- INTRODUCTION ..................................................................... 3- SAFETY INSTRUCTIONS ..................................................................... 4- FIRST TIME ..................................................................... 5- OPERATION ..................................................................... 6- HOW TO CLEAN ..................................................................... 11- MAINTENANCE ..................................................................... 11- TECHNICAL ANNEX I ..................................................................... 12- TECHNICAL ANNEX II TROUBLESHOOTING AND SOLUTIONS .....-NOTES .

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INTRODUCTION

Welcome to the technology of the ANDHER ASP-300-L, thank you for purchasing a machinethat will bring you many benefits.

ASP-300-L is designed to satisfy the most demanding customers.Since among its numerous advantages stands:

-Great saving of time since you can tie up to 300 parts per minute. With maximum delicacy that

avoids the loss of time for break.

-A superb finish, already that the sausage is completely strangled and straight threadthroughout the piece, simulating hand made tied.

-Extremely silent, since its operation is through fully electronic devices.

-Economic that consumes essential thread and also does not need to operate with aircompressor or high energy consumption.

-The machine safe since it incorporates a system that stops when it detects that the motionparts are a superior strength to the needy.

-Fully programmable, thanks to its programmable touch screen and easy to use.

-Easy Threading thread.

-Easy to clean, it is fully accessible.

Do not hesitate with ASP-300-L all are advantages.

Read the following pages carefully before starting the machine !It is essential that safety instructions be strictly respected to avoid problems andmalfunctions of the machine.


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VERY IMPORTANT!Tampering by unauthorized, as well as improper use or non-observance of the instruction

manual, involves the loss of warranty the machine and accessories.

1 SECURITYASP-300-Lmachine complies with CE, EN 292and EN 60204 safety standards, and conformsto the essential requirements of the Council directive 89/392/EEC.

Protective devices must not be cancelledfor any reason.In the event of a breakdown of a protective device, should be checked by a qualified person.

1.1 MOBILITY AND STABILITY

It features two front wheels two lockable rear wheels and two handles to facilitate theirmovement , this features ensure the stability and vibration-absorption of the machine.By optional can get different heights in the machine. Once located in the workplace tighteningfixing nuts of rear wheels.

Danger of tipping ! If excessively rises the handles for their displacement or by uneven floor

surface.

1.2. ELECTRICAL INSTALLATIONThe electrical protection devices are not included in the machine and must be nearly installedby the customer. This installation must be completed by a qualified electrician.This must be obligatorily Taken of Earth.

1.3 CHECKING SAFETY DEVICES

1.3.1 COVERS SAFETYVery important to check weekly.- When the covers (thread or drag) is open it is impossible to put the machine in operation.- When machine is turn on in operation and is opened covers turn off and stops all.

1.4 ELECTRICAL PROTECTION-The power supply of the electrical panel is protected by 6.3x32 10A fuses.-In case of detecting a higher current consumption, these devices stop the machine.-You must determine and remedy the problem before replacing the fuses.

1.5 CLEANING-Before proceeding to the cleaning, stop the machine and disconnect the mains power andremove plug.

1.6 WORKS IN THE ELECTRICAL INSTALLATION-Before performing any work on the electrical system ensure disconnection from the power.


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1.7 MAINTENANCE -Before removing any part or protection in the machine, ensuredisconnection from the power.

1.8 SPARE PARTS AND ACCESSORIES

-In the case of repair parts and devices related to security, must be guaranteed compilant withthe mechanical and electrical functions of the original parts.-We cant take responsibility for damage or safety defect when using non-genuine partsANDHER.2. FIRST TIME

2.1. FIRST START UPInitial start-up must be carried out by technical staff or by experienced people with the operationwith electronic machines.

2.2 PLACEMENTPlace the machine in the workplace, taking into account the local safety standards and thecomfort of the operator who has to work on this machine.

2.3. ELECTRICAL CONNECTION

WORK TO BE PERFORMED BY A QUALIFIED ELECTRICIAN

-The connection data to determine sections of cables and electrical protection devices can betaken from nameplate.-General switch give power to the machine.

2.4 OPERATION VERIFICATIONCheck the operation of the machine without sausage casing filled

2.5 CLEANING

Clean all the machine with hot water up to 50C /122 F. adding neutral detergent appropriate toremove all grease and dirt and especially areas that contact with the sausagein processing.

2.6 PLACEMENT AND THREADING THE COIL OF THREAD

Insert the spool (1) onto the shaft, unwinding thread by top , todo this actuate the plate (2), then passes through the hole (3) andalso passes through the hole (4) see picture, once here is passedbetween strangler system(5) and sausage tube output , thethread is finally placed between the two belts of drag to pull andstart working.

ATTENTION!USE ONLY ORIGINAL ANDHER THREAD SPOOL.To ensure a good working and performance.


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2.7 SETTING OF TENSIONED OF THREAD

Through traction spring that is located on the head holderspool is possible to adjust tensioned of thread.

by one side always is joined to the plate (5) and on the otherside of spring is where we can regulate tension on the spool,having four positions with the 1 being the looser and 4 thestrongest.

Suggestion : Start up from 1 position and increase thepressure until the desired finish is achieved.

3. OPERATION

3.1 ELECTRIC BOXThe electrical panel is integrated inside machine. To access needed remove cover using 8mmtriangular key.

3.2 CONTROL PANEL

3.2.1 START/STOP PUSH BUTTON (1)

Through first pressing button the machine go start in operation, and stops pressing a secondtime on the same button.

3.2.2 HOME BUTTON (2)

Resets the sequence and counters when is pressedilluminated.

3.2.3 INDICATOR LIGHT (3)Illuminated white when the machine is in operation.

3.2.4 START/STOP AIR ACTUATORThrough first pressing actuator the machine go start inoperation, and stops pressing a second time on the sameactuator. Note that this is the same of start/stop push buttonand can be used interchangeably.

3.2.5 TOUCH SCREEN (4)

From this screen you can select all working mode, as well as different settings.


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3.2.5.1 DESCRIPTION MAIN SCREEN

(1) Inserting a piecestep. Once inserted inthe sequence can press on it to set it up :

Number of times that is repeated before movingon to the next, each piece in milimetres lengthand number of turns of thread that is applied ineach tied.(2) Inserting a ballseparation step. Onceinserted in the sequence we can press on it toset it up : Number of times, length of each balland number of thread turns.

(3) Inserting a gapstep. This step can beused to create an gap without mass or extra tied

at beginning or end of casing. Once inserted into the sequence can press on it to set it up:Number of times, length of each gap and number of turns.

(4) Inserting a loopstep. Once inserted into the sequence can press on it to set it up :Looptype ( simple or knotted ) loop length and turns of thread to make it.

(5) Inserting ajumpstep. Once inserted into the sequence can press on it to set it up : numberof step where you wants to jump and number of times before continuing with the sequence.

(6) Inserting a Stopstep. Once inserted into the sequence can press on it to set it up : Numberof times to which the stop.

(7) Programmed sequence. It begins to run from left to right and can be up to 15 steps if whenthe last programmed step restarts from the first, when running green glow in the currentstep.

(8) Access to the settingsmenu.

(9) Back space, delete last step.

(10) Open folder to load programsstored in the memory.

(11) Speedof work, between 1 the slower and 9 fastest.

(12) Nameof loaded program.

(13) Diameterfor the passage of casings ( can be understanding casing size or caliber)

(14) Save programs to folder , (only works if "manager" is registered)

(15) Login(user without code) (manager code 1111)

(16) Name of user currently registered.

(17) Sign out active user.


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3.2.5.2 REFERENCE MOTORSWhen connecting the power to the machine are performed several tests. Then we must makereference engine, so we must ensure that all guards are properly closed, especially the loopdevice protection since otherwise you might make a bad reference and this would prevent ties

do correctly.To start the reference, press the button that blue flashing lights.The machine performs the engine reference and then proceed to close the warning screen,clicking on the "X" in the upper right of the window.

3.2.5.3 SEQUENCE PROGRAMMING

Sequence can be select as needed, for it are available 15 steps to beincorporated into the sequence by clicking on any of the six keys on thetop of the screen.Steps can be placed in the desired position. Once inserted the steps inthe sequence can configure them by clicking on them or delete them bypressing BS. The sequence after setting begins work by Step # 1repeating this same the number of times selected in the value (Pz)within the settings of each step, bearing in mind that if there is no stepavoid it, the sequence returns to Step # 1 continuously.

The steps include:

Piece. Once inserted into the sequence you can click on it to configure:(Pz) Number of times to repeat before moving to the next step. Lengthof each piece in millimeters, and number of turns of thread is applied in

each tying. The length and turns of thread (orange background) repeatthe same value inserted in all the following steps in the sequence, whilethe number of times it is repeated (Pz) is just for this step.

Ball. Once inserted into the sequence you can click on it to configure:(Pz) Number of times it is repeated before moving to the next step.Length of each ball in millimeters and number of turns of thread thatapplies in each tying. The value of the length ball and turns of wire(orange background) repeat the same value inserted in all steps of thesequence ball, while the number of times it is repeated (Pz) is just forthis step.

Gap. Once inserted into the sequence you can click on it to configure:(Pz) Number of times it is repeated the length in the next value. Lengthin millimeters of drag displacement with strangler system closed andnumber of turns of thread is applied to each length. The value of thelength and turns of thread (orange background) repeat the same valueinserted in all steps gap in the sequence, while (Pz) number of times itis repeated is just for this step. To create an optimal separation must bepresent stuffed pressure inside and resistance of the casings.

BE SURECLICK

TAP TO CLOSE


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Loop. Once inserted this step in the sequence can click on it toconfigure it. Clicking on the icon (picture) above we can select the typeof loop between simple and knotted.

-Simple loop, this type of loop is ideal when you want a loop throughthe let's hang. It is faster and we can select the length between 150and 500, we can also select the number of turns of thread with which itis finished off.

-Knotted loop, this type of loop is ideal when you want a loop at theend of which we will hanging. It is slower, we can select the lengthbetween 150 and 500 but must take into account that a length too longcould break the wire and otherwise too short if you would loose theknot (the knot should be tensioned manually before cutting and hang),we can also select the number of turns of thread on the end that in thiscase we recommend a minimum of 3.

Jump. Once inserted this step in the sequence can click on it to

configure it. Then will indicate the step at which we want to jump (backor forward) and number of times you want to jump before continuingwith the programmed sequence. So that we can get to create a sub-sequence in which can be repeated two or more steps a number oftimes.

Stop. Once inserted this step at the end of the sequence can click on itto configure it. We indicate the number of times it has to complete thesequence before stopping the machine. Once realized the stop step,pressing START / STOP push button sequence starts from thebeginning.

3.2.5.4 SPEEDThe working speed can be select between 1 (slowest) and 9 (fastest)This velocity acts on all movements.It must start with the slowest speed and increase the speed gradually until optimum workingspeed.

3.2.5.5 DIAMETERDiameter of the casing or enclosure (Caliber), it acts on the strangler system opening andclosing , so selecting inadequate diameter could cause breakage of casings , so its advisableto select a larger diameter than the casing size and take care to adjust up at the beginning.

3.2.5.6 PROGRAMSAlso known as recipes,Saveselected sequence of steps , diameter and speed by naming.To do this we need have been register as a manager (password 1111) and click on the save

programs icon (also accessible from the technical settings menu), then write the name withwhich we want to save or also close the keyboard and select an existing text to overwrite it andfinally press save.

Open saved programs, to do this click on the icon to show saved programs and click thedesired saved program to select.


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3.2.5.7 SETTINGS

DISPLAY SETTINGSHere we can change the display settings relating to: Date and time Time Zone. Display Backlight. Language that displays the screen.

USER EDITHere we can:

Edit and create users. Export users created to USB port. Importusers created from USB port. Close session.

EDITING PROGRAMS

Here we can:

Loading programs stored in memory Save the current sequence in the same way that in the main screen. Delete a stored program. Edit online. Edit offline, with this option can return to the main screen and go to creating a new

program while the machine is in operation.

ALARMS

If this icon appears on the screen, then is active alarm, to find out what is reasonwe should go to this section.

Here we can : Acknowledge alarms . At this time the icon as the Fund's active alarms will be green.

Deletelisting past alarms.

ResetEliminates control alarms. (you must click at least on two occasions). If the alarmdoes not cease you must interrupt the power of the machine at least 30 seconds. If theproblem persists please contact the technical service ANDHER taking good note of thedescription of the alarm.

Infocontains the active alarm information.

TECHNICAL ACCESSThis access is displayed only if you register with the username and password for the service.


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3.3 DRAG SYSTEM

Regulation of pressureon drag system is very important thatthis pressure is different for every type of product, low pressure

dont drag casings and very much pressure can break thesausage.The nut(3) sends compression on the spring and in turncompresses the sausage for good traction. This system can bereleased from the lower belt in order to lift the upper beltthrough fastener(1) the fastener can be released by a simpleclip (see picture).Tension in belts: the nuts(2) are used to adjust and fix

tension in the belts.

4. CLEANING

Cleaning is necessary and compulsory every day after work.

Cleaning should be performed with the machine stopped and disconnectedfrom the network.

Do not use highly alkaline detergents.

This machine must not be cleaned with a high-pressure or steam jet

MAINTENANCEThis machine is maintenance-free but you should perform the following checks:

5.1 WEEKLY

Check condition of the tying head gaskets and strangler shafts gaskets.These gaskets should be lubricated daily with suitable oil for food contact.

Check the condition of drag belts and also tension is correct.

Check clearances in tying head and in strangler shafts.If you detect slack, poor or noise on the axes refer to ANDHER after-sales service.

5.2 EVERY 1000 HOURSCheck the condition of internal mechanical parts.Grease internal mechanical specifics parts.Routine checks like fixing or breaks.

WORK TO BE PERFORMED BY A QUALIFIED PERSONNELContact ANDHER after-sale service

GREASE POINT 10Grs / 1000 hr.


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6. TECHNICAL ANNEX I

6.1 NAMEPLATEThe nameplate is located bottom right, in the main-switch side.

comprised by follows:

Volt:Voltage.Hz:frequency of operation.Kw:Total power in kilowatts.Ph:Phases Power ..Mod:Model Identification.Typ:Type-version machine.Yr:Year.Num:machine identification number.Kg:Net weight of the machine

6.2 NAME AND TYPE OF MACHINE

For any technical questions is essential to indicate the model, serial number and year.These data are shown in the nameplate.

6.3 EMERGENCY SITUATION

In exceptional cases of emergency to fight the fire extinguishers are recommended suitable forelectrical equipment.For other emergencies contact local emergency services like 911 or 112.

6.4 WARNINGS

The manufacturer is not responsible for damage or malfunction due to:

1-Changes outside the original machine.2-Any misuse of the machine.3-Ignore these instructions.4-Any use other than originally designed.


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7. TECHNICAL ANNEX II TROUBLESHOOTING AND SOLUTIONS

FAULT POSSIBLE SOLUTION

- Do not begin to operate. -Check that power supply arrives.

-Check that the main switch is activated.

- Do not begin to operate.

(the pilot light while maintaining tight the run

button)

-Check that the cover and drag are in correctposition.

-Check that it is not in any alarm on the screen.-Security problems.

- Running goes to stop. -Possible electronic lock (stop 30 sec. Main-switch).-Check pushbutton and footswitch.-Check safety devices

- Running for the first time stops making thesequence.

(display not see any alarm)

-Check the parameters of the steps are properlyconfigured.

- Metallic noise. -Adjust and separate the Stranglers so they do not

touch.-Spring tension thread is disengaged.

- It cost to pull the thread -Check that this correctly threaded.

- Shows Alarm -Take note about code and description of the alarmand contact ANDHER after-sales service.


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NOTES : DATE:

user manual asp 300 l

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