user instructions · maestro 3b (98323s), maestro 4b (98324s), ... • the cadac patio bbq is...

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ADVENTURE TO GO USER INSTRUCTIONS MAESTRO 3B (98323S), MAESTRO 4B (98324S), MAESTRO DElUxE (98320S), PATIO 3B SElECT (98520S), PATIO 4B SElECT (98521S), PATIO ENTERTAINER 3 (98522S), PATIO ESSENCE 3 (98335S), PATIO ENTERTAINER 4 (98523S), PATIO ENTERTAINER 4B DElUxE (98342S)

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Page 1: USER INSTRUCTIONS · MAESTRO 3B (98323S), MAESTRO 4B (98324S), ... • The CADAC Patio BBQ is designed for outdoor cooking enthusiasts, which makes it ideal for patio entertaining

ADVENTURE TO GO

USER INSTRUCTIONS

MAESTRO 3B (98323S), MAESTRO 4B (98324S),

MAESTRO DElUxE (98320S), PATIO 3B SElECT (98520S),

PATIO 4B SElECT (98521S), PATIO ENTERTAINER 3 (98522S),

PATIO ESSENCE 3 (98335S), PATIO ENTERTAINER 4 (98523S),

PATIO ENTERTAINER 4B DElUxE (98342S)

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1

GENERAl 2

INTRODUCTION 2

SAfETy INfORMATION 2

fITTING AND ChANGING ThE GAS CylINDER 3

USING ThE APPlIANCE 4

COOkING ON ThE APPlIANCE 4

DIRECT OR INDIRECT COOkING 4

CARING fOR ThE GRIll PlATES 5

GENERAl MAINTENANCE 5

TROUBlE ShOOTING 5

ClEANING 5

STORAGE 6

SPARES AND ACCESSORIES 6

RETURNING ThE APPlIANCE fOR REPAIR OR SERVICE 6

WARRANTEE 6

PARTS 8

ASSEMBly PROCEDURE 20

CONTENTS

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1. GENERAl

USER INSTRUCTIONSPatio 3B Essence, Maestro 3B, Maestro 4B, Maestro Deluxe, Patio 3B Select, Patio

4B Select, Patio Entertainer 3, Patio Entertainer 4

IMPORTANTREAD THESE INSTRUCTIONS CAREFULLY SO AS TO FAMILIARISE YOURSELF WITH THE APPLIANCE BEFORE USE.

RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.FOR OUTDOOR USE ONLY!

• ThisappliancecomplieswithBSEN498:1998andSANS1539:2003• Thegascylinderistobeusedonlyintheuprightposition.• Gasappliancesrequireventilationforefficientperformanceandtoensurethesafetyofusersandotherpersonsinclose

proximity.• Useoutdoorsonly!• Appliancecategory:2,8kParegulatedpressureliquefiedpetroleumgas(lPG)only.• Nominalgasconsumption: 3BModels(BBQUnits):98530S,98522S,98520S,98323S,98335S,98334S–760g/h 4BModels(BBQUnits):98521S,98531S,98523S,98342S,98333S,98324S,98320S–912g/h SideBurneronrelevantunits:98531S,98530S,98523S,98522S,98342S,98333S,98320S,98334S–280g/h• Thisapplianceusesthefollowingjet:(BBQ)No.1.05• TheCADACPatioBBQisalowpressureapplianceandmustbeusedinconjunctionwithaCADAC2,8kParegulatorand

lowpressurehose.Theseitemsaresuppliedwiththeappliance.Theyarealsoavailableasspares.

2. INTRODUCTION• TheCADACPatioBBQisdesignedforoutdoorcookingenthusiasts,whichmakesitidealforpatioentertaining.• Theeaseofuseandtheversatilityoftheinterchangeablegrillsallowforavarietyofcookingmethods,whetheryouare

entertainingacrowdorbarbecuingfortwo.• TheBBQGridisidealforbarbecuingcutsofmeat,kebabs,vegetables,chickenorfish.• TheWarmingRack expands the cooking area and is great forwarmingbreads andcooking jacketpotatoes or stuffed

vegetables.• TheSideBurnerisidealforcookingfoodormakingasaucewhilebarbecuing.(Onlyavailableonmodels98501-ZA-SSC,

98334S,98320S,98522S,98523S,98333S,98500-ZA-SS,98501-ZA-SS)

3. SAfETy INfORMATION• Thehoseandsealontheregulatormustbecheckedforwearordamagebeforeeveryuseandbeforeconnectingtothegas

cylinder(SeeFig.1).• Donotmovetheapplianceduringuse.• Ensuretheapplianceisusedawayfromflammablematerials.Minimumsafedistancesare1,2mabovetheapplianceand

600mmtotherearandsidesoftheappliance(See Fig. 2).• Donotuseanappliancethatisdamaged,leakingorwhichdoesnotoperateproperly.• Ensurethatthegascylinderisconnectedorchangedinawellventilatedarea,preferablyoutdoors,awayfromanysource

ofignitionsuchasopenflames,andawayfromotherpeople.• Keepgascylindersawayfromheatandflames.Donotplaceonastoveoranyotherhotsurface.• Ensurethattheassembledunitisstableanddoesnotrock.• Donotcoverorchangetheprimaryairsupplyaperturesintheburnersasthiswillaffecttheperformanceoftheproduct

andmayleadtoanunstableflame.• Intheeventofburnback,wheretheflameburnsbackandignitesatthejet,immediatelyturnoffthegassupplybyfirst

closingthecontrolvalveonthegascylinderandthentheappliancevalve.Aftertheflameisextinguishedremovetheregulatorandchecktheconditionofitsseal,replacethesealifindoubt.Alsocheckthatthejetisnotblocked.Replaceifindoubt.Re-lighttheapplianceasdescribedinSection5.Shouldtheflamelightbackpersistently,returntheproducttoyourauthorisedCADACrepairagent.

• Ifthereisaleakonyourappliance(smellofgas),turnoffthegassupply,firstatthecontrolvalveonthecylinderandthenonyourappliancebyturningthecontrolknobsfullyclockwise.

• Ifyouwishtocheckforleaksonyourappliance,doitoutside.Nevertrytodetectleaksusingaflame.Thecorrectwayistosmearthejointwithsoapywater.Openthegassupply,ifbubblesform,thenthereisagasleak.Immediatelyturnoffthegassupplyfirstlybyclosingthecontrolvalveonthegascylinderandthentheappliancevalves.Checkthatalltheconnectionsareproperlyfitted.Recheckwithsoapywater.IfagasleakpersistsreturntheproducttoyourCADACdealerforinspection/repair.

• Donotmodifytheapplianceoruseitforanythingforwhichithasnotbeendesigned.Anymodificationoftheappliancemaybedangerous.

• During use, part of the appliance will becomehot,particularlythecookingareasandthehood.Avoidtouchinghotpartswithyourbarehands.Theuseofovenglovesisrecommended.

• Keepyoungchildrenawayfromtheapplianceatalltimes.

• This appliance consumes oxygen and needsventilationforoptimumperformanceandforthesafetyofthoseincloseproximity.

Note!• BeforeusingtheCADACPatioBBQitisnecessary

to fit the hose and a CADAC 2.8kPa pressureregulator. the hose and regulator are suppliedwith the Patio BBQ and comply with SABS1156-2/BS3212andSABS1237respectively.

• Donottwistorpinchthehose.EnsurethatitisroutedawayfromtheBBQbodysoastopreventdeterioration / damage to the hose caused byheat.

• Fit one end of the lowpressure hose onto theregulatornozzleandtheotherendontothePatioBBQnozzlebypushingitonasfaraspossible.EnsuretheO-ringispresent,ingoodcondition& fitted properly. Do not use the appliancewithouttheO-ringfitted.Firmlyclamphoseintopositionusingahoseclampatbothendsofthehose(See Fig. 1 & 3).

• Ensurethattheconnectionsaremadesecurelyanddonotallowgastoleak.Checkforgasleaksbefore using the Patio BBQ. Ensure that theappliancecontrolvalvesare intheoffpositionbyturningtheknobsfullyclockwisetotheirstop(See Fig. 4).

4. fITTING AND ChANGING ThE GAS CylINDER• Beforeconnectingtheappliancetoagascylinder,

ensurethattherubbersealontheregulatorisinposition and in good condition. Carry out thischeckeachtimeyoufittheappliancetoagascylinder (See Fig. 1).

• Blowoutanydustfromthecylinderopeningtopreventpossibleblockageofthejet.

• Hang the cylinder on the cylinder bracketsituatedonthesideofthetrolley.

• Ensurethatthegascylinderisfittedorchangedinawellventilatedlocationoutdoors,awayfromanysourceofignitionsuchasnakedflames,andawayfromotherpeople.

• Makesurethatthegascylinderiskeptuprightatalltimes.Screwtheregulatorontothecylinderuntilitisfullyengaged.Handtightenonly.

• If there is a leak on your appliance (smell ofgas), extinguish all sources of ignition in thevicinity of theappliance. If youwish tocheckfor leaks on your appliance, use soapy waterwhich is applied to the joints. A formation ofbubbleswillindicateagasleak.Checkthatalltheconnectionsaresecurelyfittedandre-checkwithsoapywater. Ifyoucannot rectify thegasleak, do not use the appliance. Contact yourlocalCADACstockistforassistance.

• When changing a gas cylinder, first close thecylinder valve and then the appliance valve,makingsuretheflameisextinguished,unscrewthe regulator. Re-fit the regulator to a fullcylinder following the same precautions asdescribedabove.

Fromcylinder

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4 5

5. USING ThE APPlIANCE• Do not stand the cylinder on the ground when using the

applianceorwhenitisconnectedtotheappliance.ItmustbehangingfromthecylinderbracketsituatedonthesideofyourBBQ.

• Usethisapplianceonlyonafirmlevelsurface.• Beforeuseensurethatthedriptrayisinplace.Ithelpsto

placewaterorsandinthetraybeforeusingtheapplianceas the fat will drip into the sand and this will assist inpreventingflaring.Itwillalsoassistincleaningafteruseasthefatwillbeeasiertoremovefromthesurfaceofthedriptray.

• Note:Neverplacesawdustoranyothercombustiblematerialinoronthedriptray.

• Makesurethatthecylinderiscorrectlyfittedtotheapplianceandthatthecylindercontrolvalveisintheopenposition.

• Tolighttheapplianceusingtheautomaticignitor,pushinandturnthecontrolknobinananti-clockwisedirectionuntilspringresistanceisfelt.Holdtheknobinthispositionfor3-5secondstoallowthegastoflowandthenturntheknobfullyanti-clockwisetotheONposition.Thiswillcausetheautomaticignitortolighttheburner.ShouldtheburnernotigniteturnthecontrolknobtotheOFFpositionandrepeattheprocessuntiltheburnerignites.

• Note!AllburnersarefittedwithanautomaticIgnitor.• Cross lighting:TolighttheburnersusingCrosslighting,lightthelefthandburnerasdescribedabove.• Tolighttheremainderoftheburners,simplyturntheircontrolknobstotheHIGHpositionwhileensuringthatthelighting

sequenceissuchthatanyburnertobelitupisdirectlyadjacenttoaburnerwhichisalreadyburning.• Manual ignition:Tolighttheburnersmanually,firstremovethegridsandthedeflectorplatedirectlyunderneathit.Strikea

matchandpositionitnexttothelefthandburner.Turnonthegassupplytothatburneronlybypushingthecontrolvalveinandturningitinananti-clockwisedirection.Thiswillignitetheburner.Oncetheburnerisignited,carefullyreplacethedeflectorplateandpressedgrids.Youwillnowbeabletolighttheremainderoftheburnersasdescribedin‘Crosslighting’.

• Usethecontrolknobstoadjusttheindividualburnerflameintensitytothedesiredlevelbyturningtheknobanti-clockwisetoincreasetheflameandclockwisetodecreaseit.Ifflaringoccurs,firstcheckthattheprimaryairsupplyaperturesintheburnermixingtubearenotblocked.

• After use, first close valve on gas cylinder. When the flame has extinguished close the burner control valves on theappliancebyturningcontrolknobsfullyclockwise.

• Usingtheair-intakeadjuster: (See Fig. 5)• Anormalflameisblueandmayhaveayellowtip.Iftheflameiscompletelyyellow,itmaybethattheair-intakeadjuster

isnotcorrectlyset.Tosettheair-intakeadjuster,followthestepsbelow:• Dependingonwheretheapplianceisoperated,itmaybenecessarytosettheair-intakeadjuster.• Toobtainablueflame,loosenthelockingscrewandadjusttheair-adjusterbyrotatingitclockwiseoranti-clockwiseuntil

thedesiredflameisobtained.• Thisprocessneedstoberepeatedonalltheburners.

6. COOkING ON ThE APPlIANCE • Thegridsheatupevenly,searingmeatsandlockingintheirnaturaljuicesandflavours.• Preheatthegridsbeforecooking.lightlycoatyourfoodwithoil,topreventitstickingtothegrids.• Forthebestresults,keepthelidclosedwhilecooking,andonlyuse2burnersonHIGH.Theheatinsidethelidshouldnot

exceed250°C.

7. DIRECT OR INDIRECT COOkING• Directcookingisrecommendedforfoodsthatcanbecookedinlessthanhalfanhour(e.g.steaks,fishfillets,chops,

hamburgerpatties,etc.).• Foodisplaceddirectlyovertheheatsource.Asjuicesfromthefooddripontothedeflectorplate,itcreatesthe“smoke”

thatgivesthefoodthatirresistiblebarbecueflavour.• Indirectcookingissimilartoroastingandisrecommendedforwholemeats(e.g.roasts,wholechickens,vegetablesoreven

bakingbread,etc)thatneedtobecookedslowly.• Thisisdonebyeitherturningdowntheheatsourceorbylightingthetwosideburnersonlyandplacingthefoodoverthe

centreburner.• Allcookingdoneinthismannerrequiresthelidtobeclosed.Withthelidclosedthecirculatedheatensuresthatthefood

iscookedevenly,muchlikeaconvectionoven.• Thebuilt-inthermometerinthelidindicatesthecookingtemperatureinsidethebarbecueandcanbeusedtomonitorand

controltheheatsettingsforexcellentresults.

8. CARING fOR ThE COOkING SURfACES• Youwilladdyearstothelifeofyourgridifyouuseplasticorwoodenutensilswhencooking.• Donotoverheatthegridandalwaysaddalittlecookingoiltothesurfacebeforeuse.• Alwaysallowthegridtocoolbeforeimmersingitinwater.• Vitreousenamelisperfectlysafeinthedishwasher,butthesurfaceissoeasytocleanthataquickhandwashdoesthe

trick.Theuseofabrasivedetergentsisnotrecommended,asthiswillpermanentlyscratchormarkthesurface.• Ifthroughmisuse,burnedgreaseorfoodresiduecollectsonthesurface,itcanusuallyberemovedwithwarmwaterand

milddetergent.Inanextremecase,itcanberemovedbyathoroughcleaningwithamixtureof3tablespoonsofbleach,1tablespoonofliquiddetergentand1cupofwater.Applytothecookingsurfacewithaspongeorplasticscrubbingpad.Aftercleaning,reconditionthesurfacewithalightwipeofoilbeforere-use.

9. GENERAl MAINTENANCE• Therearenopredeterminedmaintenanceintervalsforthisappliance.• Itisdangeroustouseanappliancewithacrackedorperishedsealand/orhose.Inspectbothsealsandhoseregularlyand

replaceiftheyarenotinorder,beforeusingtheappliance.• Iftheappliancewasinuse,itwillbehot.Allowtocoolsufficientlybeforeattemptinganymaintenance.• ItishighlyrecommendedthatyoucovertheBBQwithaCADACBBQcover.ThisisespeciallyimportantiftheBBQstands

outsideonthepatioasitwillneedtobeprotectedfromtheelements.• TheCADACPatioBBQisfittedwithaCADACJettoregulatethecorrectamountofgas.ShouldtheholeintheJetbecome

blockedthismayresultinasmallflameornoflameatall.DonotattempttocleantheJetwithapinorothersuchdeviceasthismaydamagetheorifice,whichcouldmaketheapplianceunsafe.

ReplacingaBlockedJet• Ensurethatthecylindervalveisclosed,thendisconnecttheappliancefromthegascylinder.• Removethegrids.Removetheenamelleddeflectorplatestoexposetheburners.Removethedriptrayandtheretaining

screwsoftheaffectedburner.• Removetheaffectedburnerbyliftingitoutofitslocationtakingcarenottodamagethecontrolvalvewhilstdoingso.This

willexposethejet.• Unscrewtheblockedjetwithasuitablespannerandreplaceitwithanewjet.Donotusepliersonthejetasthismay

damagethejetmakingitunusableorimpossibletoremove.• DonotovertightenasthismaydamagetheJet.Tore-assemble,reversetheaboveprocedure.Replacement of Hose• Thehoselengthshouldbebetween800mmand1.2m.Checktheexpirydateonthehoseandreplacewhennecessary.

FittingofahoseisdescribedinSection3.OnlylPGhosethatcomplieswithBS3212orSANS1156-2maybeusedwiththisappliance.

Replacement of Regulator• Itisimportantthattheconnectionbetweentheregulatoroutletandthelowpressurehoseistightandthatitissecured

withametalhoseclamp.Alwayscheckthejointforgasleaksasdescribedinsection3abovebeforeuse.

10. TROUBlE ShOOTING• Anormalflameisblueandmayhaveanorangeoryellowtip.Iftheflameiscompletelyyellow,itmaybethatthejetisnot

securelyfitted.Re-tightentogiveagastightseal.Anoverfilledgascylindercanalsocauselargeyellowflames.Cylindershouldbereturnedtofillingstationandcheckedbyweight.

• CheckthattheprimaryairsupplyaperturesintheBurnersareclearandfreeofobstructions.Alsocheckthattherearenoobstructionsinsidetheventuri.Removetheaffectedburnerbyliftingitoutofitslocation(see‘ReplacingaBlockedJet’above).Removewhatevermaterialisblockingtheventuri,suchasinsectnests.

• Iftheflamepowerdropsorthegaswillnotlight,checkthatthegascylinderstillcontainsgas(shaketohearthenoisemadebyaliquid).Ifthereisstillgas,thejetmighthavebecomeblockedorpartiallyblocked.

• Ifyoususpectablockedjet,followtheinstructionsabove.

11. ClEANING• Thewarmingrackisremovedbyliftingitfromthebodyandcanbewashedinadetergentsolution.• Tocleantheenamelleddeflectorplates,washtheminawarmsoapywatersolutionoranon-abrasivedetergent.• Tocleanthecookingsurfacesanddriptray,immerseinasoapywatersolutiontoloosenthecookingresiduesandbrush

withastiffbrush.Rinseincleanwater.• Tocleanthebody,simplywipewithadampclothusingalittledetergent,ifnecessary.• Tohelppreventrustonthestainlesssteelunits,itisrecommendedthateverysooftentheBBQiscleanedusingadamp

clothandwater,andthereafterrinsedusingahandfulofBicarbonateofSodainabucketofcoldwater.• Aftercleaningandrinsing,itisimperativethattheBBQisthoroughlydriedbeforecoveringwithaCADACBBQcover.• Donotuseabrasivecleanersorscourersasthiswillcausepermanentdamagetothepaintedsurface.

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12. STORAGE• Handletheappliancewithcare.Donotdropit.• Afteruse,waituntiltheappliancehascooleddown,disconnectitfromthegascylinderandstoreinacooldryplaceaway

fromheat.• Keepthehoodclosedwhennotinuseasthiswillpreventtheingressofdirtandinsects,whichmayaffectthegasflow.• AlwaysprotectyourBBQwithaCADACBBQcoverasthiswillhelptoprotectitfromtheelements.

13. SPARES AND ACCESSORIES• AlwaysusegenuineCADACsparesastheyhavebeendesignedtogiveoptimumperformance.

SparesandAccessories

Description Part No.

Jet(BBQUnit) 1,05

Surefirelighter 601

Jet(SideBurner) 1,00

ReversibleGrid 98353

CastIronGrid–Small 98355

CastIronGrid–large 98356

Rotisserie–3Burner 98354

Rotisserie–4Burner 98357

Cast Iron Roast Pan 98358

FlameTamer 98359

14. RETURNING ThE APPlIANCE fOR REPAIR OR SERVICE• Donotmodifytheappliance.Thismaycausetheappliancetobecomeunsafe.• AnymodificationswillrendertheCADACwarrantynullandvoid.• Ifyoucannotrectifyanyfaultbyfollowingtheseinstructions,contactyourlocalCADACdistributorforinspectionand/or

repair.

15. WARRANTEECADAC(Pty)ltdherebywarrantstotheORIGINAlPURCHASERofthisCADACGasBarbecue,thatitwillbefreeofdefectsinmaterialandworkmanshipfromthedateofpurchaseasfollows:

Valves: 5 YearsPlastic parts: No WarrantyEnamel parts: 5 YearsCast Iron: 5 YearsPainted parts: 1 YearStainless Steel Burners: 1 Year*

*Thewarrantyonstainlesssteelpartswillonlyapplyifthecorrectcareistakeninaccordancewiththeprintedinstruction.

Thewarrantywillonlyapplyiftheunitisassembledandoperatedinaccordancewiththeprintedinstructions.UseofaCADACBBQcoverwillhelpensurelongerlifeofyourBBQ.

CADACmayrequirereasonableproofofyourdateofpurchase.THEREFORE,YOUSHOUlDRETAINYOURSAlESSlIPORINVOICE.

ThislimitedWarrantyshallbelimitedtotherepairorreplacementofpartsthatprovedefectiveundernormaluseandserviceandwhichonexaminationshallindicate,toCADAC’ssatisfaction,theyaredefective.Beforereturninganyparts,contactthecustomerservicerepresentativeinyourregionusingthecontactinformationprovidedwithyourmanualorcall0860223220(RSAonly).IfCADACconfirmsthedefectandapprovestheclaim,CADACwillelecttoreplacesuchpartswithoutcharge.CADACwillreturnpartstothepurchaser,freightorpostageprepaid.

This limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration,misapplication,vandalism,improperinstallationorimpropermaintenanceorservice,orfailuretoperformnormalandroutinemaintenance, includingbutnot limited todamagecausedby insectswithin theburner tubes,as setout in thisowner’smanual.

Deteriorationordamageduetosevereweatherconditionssuchashail,hurricanes,earthquakesortornadoes,discolorationduetoexposuretochemicalseitherdirectlyorintheatmosphere,isnotcoveredbythislimitedWarranty.

TherearenootherexpresswarrantsexceptassetforthhereinandanyapplicableimpliedwarrantiesofmerchantabilityandfitnessarelimitedindurationtotheperiodofcoverageofthisexpresswrittenlimitedWarranty.Someregionsdonotallowlimitationonhowlonganimpliedwarrantylasts,sothislimitationmaynotapplytoyou.

CADACisnotliableforanyspecial,indirectorconsequentialdamages.Someregionsdonotallowtheexclusionorlimitationofincidentalorconsequentialdamages,tothislimitationorexclusionmaynotapplytoyou.

CADACdoesnotauthoriseanypersonorcompanytoassumefor itanyobligationor liability inconnectionwiththesale,installation,use,removal,return,orreplacementofitsequipment;andnosuchrepresentationsarebindingonCADAC.ThisWarrantyappliesonlytoproductssoldatretail.

ToenjoyandensurelongevityofyourCADACproduct,pleaserefertothecleaningandmaintenancesectionoftheusermanualwithparticularattentiontothecareoftheStainlessSteel.

CADAC(Pty)Ltdwww.cadac.co.za

Rust• Eventhoughstainlesssteelisremarkablyresistanttotarnishandrustrelativetoordinarytypesofsteel,itstillneedsproper

care.Werecommendthefollowing:• Afteruse,cleanthestainlesssteelsurfaceswithcleanwaterandasoftcloth.• Wherelightcleaningisneeded,acommerciallyavailablestainlesssteelcleaningagentwithasoftclothshouldbe

used.• Pleaseuseastainlesssteelvarnishoccasionallytoprotectthesurface,especiallyifyouresideatthecoast.

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16. PARTS

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

1 AxLE BOLT 2

2FRONT PANEL &

CYLINDER SUPPORT2

3CYlINDERBRACKET

SCREW AND NUT2

4BOTTOM PANEL

SCREW4

5 lEGSCREW 8

6 SIDE TRAY SCREW 8

7 FAT PAN 1

8 FLAME TAMER 4

9 lEGSPACER 4

10 WHEEL CAP 2

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

11 CASTOR WHEEL 2

12 RUBBER WHEEL 2

13 CYlINDERBRACKET 1

14 CYLINDER SUPPORT 1

15 BURNER 4

16 lEGS

lEFTBACK

RIGHTBACK

RIGHTFRONT

LEFT FRONT

1 OF EACH

17 SIDE TRAYS 2

18 WARMINGRACK 1

19BOTTOM AND FRONT

PANEL BOTTOM FRONT1 OF EACH

20 ROllEDGRID 3

Thepartsshownbelowareusedtoassemblethetrolleyunit.Refertothemanualforfurtherinstructionsonhowtoassembleyourunit.(Model:98324S)

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PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

1 AxLE BOLT & NUT 2

2FRONT PANEL &

CYLINDER SUPPORT6

3CYlINDERBRACKET

SCREW AND NUT4

4BOTTOM PANEL

SCREW4

5 lEGSCREW 8

6 SIDE TRAY SCREW 8

7 FAT PAN 1

8 FLAME TAMER 3

9 lEGSPACER 4

10 WHEEL CAP 2

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

11 CASTOR WHEEL 2

12 RUBBER WHEEL 2

13 CYlINDERBRACKET 1

14 CYLINDER SUPPORT 1

15 BURNER 3

16 lEGS

lEFTBACK

RIGHTBACK

RIGHTFRONT

LEFT FRONT

1 OF EACH

17 SIDE TRAYS 2

18 WARMINGRACK 1

19BOTTOM AND FRONT

PANEL BOTTOM FRONT1 OF EACH

20CAST IRON ROLLED

GRID2

Thepartsshownbelowareusedtoassemblethetrolleyunit.Refertothemanualforfurtherinstructionsonhowtoassembleyourunit.(Models:98335Sand98323S)

16. PARTS

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PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

1 AxLE BOLT AND NUT 2

2SIDE PANEL AND

SCREW NUT8

3CYlINDERBRACKET

SCREW AND NUT4

4TOP PANEL, BOTTOM PANEL, SIDE BURNER & SIDE TRAY SCREW

16

5 lEGSCREW 8

6 FAT PAN 1 OF EACH

7 FLAME TAMER 4

8 lEGSPACER 4

9 WHEEL CAP 2

10 CASTOR WHEEL 2

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

11 RUBBER WHEEL 2

12 CYlINDERBRACKET 1

13DOOR HANDLE

(SCREWSPACKEDWITH HANDLES)

2

14 BURNER 3

15 lEGS

lEFTBACK

RIGHTBACK

RIGHTFRONT

LEFT FRONT

1 OF EACH

16 SIDE TRAYS 2

17 WARMINGRACK 1

198 CABINET PANELS

TOPPAN

EL

BOTTOM

PANEL

BACK P

ANEL

LEFT

DOOR

RIGHT

DOOR

SIDEPANEL

SIDEPANEL 1 OF EACH

19 ROllEDGRID 2

20DOORMAGNET

(SCREWSPACKEDWITHMAGNETS)

2

Thepartsshownbelowareusedtoassemblethetrolleyunit.Refertothemanualforfurtherinstructionsonhowtoassembleyourunit.(Model:98520S)

16. PARTS

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PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

1 AxLE BOLT AND NUT 2

2SIDE PANEL AND

SCREW NUT8

3CYlINDERBRACKET

SCREW AND NUT4

4TOP PANEL, BOTTOM PANEL, SIDE BURNER & SIDE TRAY SCREW

16

5 lEGSCREW 8

6 FAT PAN 1 OF EACH

7 FLAME TAMER 4

8 lEGSPACER 4

9 WHEEL CAP 2

10 CASTOR WHEEL 2

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

11 RUBBER WHEEL 2

12 CYlINDERBRACKET 1

13DOOR HANDLE

(SCREWSPACKEDWITH HANDLES)

2

14 BURNER 4

15 lEGS

lEFTBACK

RIGHTBACK

RIGHTFRONT

LEFT FRONT

1 OF EACH

16 SIDE TRAYS 2

17 WARMINGRACK 1

198 CABINET PANELS

TOPPAN

EL

BOTTOM

PANEL

BACK P

ANEL

LEFT

DOOR

RIGHT

DOOR

SIDEPANEL

SIDEPANEL 1 OF EACH

19 ROllEDGRID 3

20DOORMAGNET

(SCREWSPACKEDWITHMAGNETS)

2

Thepartsshownbelowareusedtoassemblethetrolleyunit.Refertothemanualforfurtherinstructionsonhowtoassembleyourunit.(Model:98521S)

16. PARTS

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16 17

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

1 AxLE BOLT AND NUT 2

2SIDE PANEL AND

SCREW NUT8

3CYlINDERBRACKET

SCREW AND NUT2

4TOP PANEL, BOTTOM PANEL, SIDE BURNER & SIDE TRAY SCREW

16

5 lEGSCREW 8

6 FAT PAN 1 OF EACH

7 FLAME TAMER 3

8 lEGSPACER 4

9 WHEEL CAP 2

10 CASTOR WHEEL 2

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

11 RUBBER WHEEL 2

12 CYlINDERBRACKET 1

13DOOR HANDLE

(SCREWSPACKEDWITH HANDLES)

2

14 BURNER 3

15 lEGS

lEFTBACK

RIGHTBACK

RIGHTFRONT

LEFT FRONT

1 OF EACH

16SIDE BURNER AND

SIRE TRAYSIDEBURNER

SIDETRAY

1 OF EACH

17 WARMINGRACK 1

18 CABINET PANELS

TOPPAN

EL

BOTTOM

PANEL

BACK P

ANEL

LEFT

DOOR

RIGHT

DOOR

SIDEPANEL

SIDEPANEL 1 OF EACH

19 ROllEDGRID 2

20DOORMAGNET

(SCREWSPACKEDWITHMAGNETS)

2

Thepartsshownbelowareusedtoassemblethetrolleyunit.Refertothemanualforfurtherinstructionsonhowtoassembleyourunit.(Model:98522Sand98530S)

16. PARTS

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18 19

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

1 AxLE BOLT AND NUT 2

2SIDE PANEL AND

SCREW NUT8

3CYlINDERBRACKET

SCREW AND NUT2

4TOP PANEL, BOTTOM PANEL, SIDE BURNER & SIDE TRAY SCREW

16

5 lEGSCREW 8

6 FAT PAN 1 OF EACH

7 FLAME TAMER 4

8 lEGSPACER 4

9 WHEEL CAP 2

10 CASTOR WHEEL 2

PARTNO. DESCRIPTION ILLUSTRATION QUANTITY

11 RUBBER WHEEL 2

12 CYlINDERBRACKET 1

13DOOR HANDLE

(SCREWSPACKEDWITH HANDLES)

2

14 BURNER 4

15 lEGS

lEFTBACK

RIGHTBACK

RIGHTFRONT

LEFT FRONT

1 OF EACH

16SIDE BURNER AND

SIRE TRAYSIDEBURNER

SIDETRAY

1 OF EACH

17 WARMINGRACK 1

18 CABINET PANELS

TOPPAN

EL

BOTTOM

PANEL

BACK P

ANEL

LEFT

DOOR

RIGHT

DOOR

SIDEPANEL

SIDEPANEL 1 OF EACH

19 ROllEDGRID 3

20DOORMAGNET

(SCREWSPACKEDWITHMAGNETS)

2

Thepartsshownbelowareusedtoassemblethetrolleyunit.Refertothemanualforfurtherinstructionsonhowtoassembleyourunit.(Models98320S,98523S,98333S,98342S,98531S)

16. PARTS

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20 21

Figure4.2Figure4.1

17. ASSEMBly PROCEDURE

Figure1• PlacetheBBQunit,lyingonitsback,onaflat,levelsurface.• Alignthespacerwiththecorrespondingholesontheleg.• Fastenleg&spacertoBBQbodyusingM6x70mmscrewssupplied.• Donottightenscrews.• Repeattheabovefortheremaininglegs.

Figure2• Fitthebottompaneltotheframebyaligningtheholesinthebottompanelwiththeholesonthelegs,secureinposition

usingtheM6x12mmscrewssupplied.• Donottightenthescrews.

Figure 3• Fitthesmallcastorwheelstotheframealigningthethreadedstudonthewheelwiththeholeunderneaththeleg.Screw

thewheelintotheleg.Fastensecurely.• Pushtheaxlethroughthewheelandalignwiththecorrespondingholeontheleg.Fastenthewheeltotheframeusing

theM10nutsupplied.Fastensecurely.• Fitthehubcapbyclippingitontothewheel.

Figure44.1 FitthecylinderhooktotheBBQbodyusingtheM6x12mmscrewsandM6nutssupplied.4.2 FitthecylindersupporttotheframeusingtheM5x10mmscrewssupplied.

Figure1 Figure2

Figure3

ASSEMBLYINSTRUCTIONSforMaestro4B/98324S,Maestro3B/98323SandPatio3Essence/98335S.

Figure6

Figure7 Figure8

Figure5• Turntheunituprightandplaceitonaflatsurface.• Fitthefrontpaneltotheframebyaligningtheholesinthefrontpanelwiththeholesontheinsidefaceofthefrontlegs

andsecureinpositionusingtheM5x10mmscrewssupplied.• leveltheunitoutandfastenallscrewssecurely.

Figure 66.1 FitsidetraytotheframeusingtheM6x12mmscrewssupplied.• Fastenallscrewssecurely.• Repeattheprocessforbothtrays

Figure 7• FitthedriptraybyslidingitintotheBBQunitfromtherear.• Fittheoilcuptothedriptraybyslidingitintothebracketsituatedunderneaththedriptray.

Figure8• Placeaflametamerovereachburner.• Fitthegrillplate/griddleplatebyplacingitinsidetheBBQbody.• FitthewarmingracktothelocatorssituatedinsidetheBBQbody.

Figure5

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22 23

17. ASSEMBly PROCEDURE

PatioEntertainer4/98523S,PatioEntertainer3/98522S,98530S,98531S,MaestroDeluxe/98320S,98333SandPatioEntertainer4BDeluxe/98342S.

Figure1• PlacetheBBQunit,lyingonitsback,onaflat,levelsurface.• Alignthespacerwiththecorrespondingholesontheleg.• Fastenleg&spacertoBBQbodyusingM6x70mmscrewssupplied.• Donottightenscrews.• Repeattheabovefortheremaininglegs.

Figure2• AssemblethemagnettothetopfaceofthebottompanelusingtheM3x12screwsandnutssupplied.• Fitthebottompaneltotheframebyaligningtheholesinthebottompanelwiththeholesonthelegs,secureinposition

usingtheM6x12mmscrewssupplied.• Assembletheremainingmagnettothebracketsituatedunderneaththetoppanel.• Fitthetoppaneltotheframebyaligningtheholesinthetoppanelwiththeholesinthelegs.Onlyfitthefront2screws.

leavethebackloosesothatthetoppanelcanswivelupanddown.

Figure3• Fitthesmallcastorwheelstotheframealigningthethreadedstudonthewheelwiththeholeunderneaththeleg.Screw

thewheelintotheleg.Fastensecurely.• Pushtheaxlethroughthewheelandalignwiththecorrespondingholeontheleg.Fastenthewheeltotheframeusing

theM10nutsupplied.Fastensecurely.• Fitthehubcapbyclippingitontothewheel.

Figure44.1 Turntheunituprightandplaceitonaflatsurface.4.2 Fitthebackpanelbetweenthetopandbottompanelsbyaligningthetagsonthebackpanelwiththecut-outsonthe

bottompanel.liftthebackendofthetoppanelupandalignthetagsonthebackpanelwiththecut-outsonthetoppanel.lowerthetoppanelontothebackpanelandsecurethetoppanelinplaceusingtheM6x12screwssupplied(seea,b&copposite).

4.3 FitthecylinderbrackettotheleftsidepanelusingtheM6x12screwsandnutssupplied.4.4 Fitthesidepanelsbyaligningtheholesinthesidepanelswiththeholesinthetop&bottomplate.Secureinposition

usingtheM6x12screws&nutssupplied.

Figure55.1 Fitthedoorhandlestothedoorsusingthescrewsupplied.5.2 FittheM6studtothebottomofthedoorusingtheM6nut&washersupplied.5.3 FitthetoprotatingaxletothedoorusingtheM3x12screwsandm3nutssupplied.5.4 Fitthedoortotheframebyfirstlocatingthe6mmstudinthecorrespondingholeinthebottomplate.5.5 Alignthetoprotatingaxlewiththecorrespondingholeinthetoppanel.Pushintherotatingaxleandslidethedoorinto

place.Theaxlewillclipintothecorrespondingholeonthetoppanel.

Figure 66.1 FitthesideburnertotheframeusingtheM6x12mmscrewssupplied–sideburnertobemountedonthesamesideof

theframeasthegasinletconnector.6.2 FitsidetraytotheframeusingtheM6x12mmscrewssupplied. Fastenallscrewssecurely.

Figure 7• FitthedriptraybyslidingitintotheBBQunitfromtherear.• Fittheoilcuptothedriptraybyslidingitintothebracketsituatedunderneaththedriptray.

Figure8• Placeaflametameroverovereach.• Fitthegrillplate/griddleplatebyplacingitinsidethe

BBQbody.• Fitthewarmingracktothelocatorssituatedinsidethe

BBQbody.

Figure9• Connect the side burner valve to the gas supply by

screwing the hose onto the corresponding connectorunderneaththeBBQunit.Ensurethatitisscrewedonproperlyandthatthereisnogasleak.

Figure1 Figure2

Figure3 Figure4.1

Figure4.2

Figure4.3

Figure4.4

Figure7

Figure8 Figure9

Figure6.1 Figure6.2

Figure5.1 Figure5.2

Figure5.3 Figure5.4 Figure5.5

a b c

Cylinderconnection

Burner connection

Burner connection

Figure4(cont.)

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24 25

17. ASSEMBly PROCEDUREPatio4BSelect/98521S,Patio3BSelect/98520S,

Figure1• PlacetheBBQunit,lyingonitsback,onaflat,levelsurface.• Alignthespacerwiththecorrespondingholesontheleg.• Fastenleg&spacertoBBQbodyusingM6x70mmscrewssupplied.• Donottightenscrews.• Repeattheabovefortheremaininglegs.

Figure2• AssemblethemagnettothetopfaceofthebottompanelusingtheM3x12screwsandnutssupplied.• Fitthebottompaneltotheframebyaligningtheholesinthebottompanelwiththeholesonthelegs,secureinpositionusing

theM6x12mmscrewssupplied.• Assembletheremainingmagnettothebracketsituatedunderneaththetoppanel.• Fitthetoppaneltotheframebyaligningtheholesinthetoppanelwiththeholesinthelegs.Onlyfitthefront2screws.leave

thebackloosesothatthetoppanelcanswivelupanddown.

Figure3• Fitthesmallcastorwheelstotheframealigningthethreadedstudonthewheelwiththeholeunderneaththeleg.Screwthe

wheelintotheleg.Fastensecurely.• Pushtheaxlethroughthewheelandalignwiththecorrespondingholeontheleg.FastenthewheeltotheframeusingtheM10

nutsupplied.Fastensecurely.• Fitthehubcapbyclippingitontothewheel.

Figure44.1 Turntheunituprightandplaceitonaflatsurface. Fitthebackpanelbetweenthetopandbottompanelsbyaligningthetagsonthebackpanelwiththecut-outsonthebottom

panel.4.2 liftthebackendofthetoppanelupandalignthetagsonthebackpanelwiththecut-outsonthetoppanel.4.3 lowerthetoppanelontothebackpanelandsecurethetoppanelinplaceusingtheM6x12screwssupplied(seea,b&c

above).4.4 FitthecylinderbrackettotheleftsidepanelusingtheM6x12screwsandnutssupplied. Fitthesidepanelsbyaligningtheholesinthesidepanelswiththeholesinthetop&bottomplate.Secureinpositionusing

theM6x12screws&nutssupplied.

Figure55.1 Fitthedoorhandlestothedoorsusingthescrewsupplied.5.2 FittheM6studtothebottomofthedoorusingtheM6nut&washersupplied.5.3 FitthetoprotatingaxletothedoorusingtheM3x12screwsandm3nutssupplied.5.4 Fitthedoortotheframebyfirstlocatingthe6mmstudinthecorrespondingholeinthebottomplate.5.5 Alignthetoprotatingaxlewiththecorrespondingholeinthetoppanel.Pushintherotatingaxleandslidethedoorintoplace.

Theaxlewillclipintothecorrespondingholeonthetoppanel.

Figure 6• FitsidetraytotheframeusingtheM6x12mmscrewssupplied.• Fastenallscrewssecurely.• Repeattheprocessforbothtrays

Figure 7• FitthedriptraybyslidingitintotheBBQunitfromtherear.• Fittheoilcuptothedriptraybyslidingitintothebracketsituatedunderneaththedriptray.

Figure8• Placeaflametamerovereachburner.• Fitthegrillplate/griddleplatebyplacingitinsidetheBBQbody.• FitthewarmingracktothelocatorssituatedinsidetheBBQbody.

Figure1 Figure2

Figure3 Figure4.1

Figure4.2

Figure4.3

Figure4.4

Figure7 Figure8

Figure6Figure5.1 Figure5.2

Figure5.3 Figure5.4 Figure5.5

a b c

Figure4(cont.)

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