usb-ecu interface hayabusa

5 5 4 4 3 3 2 2 1 1 D D C C B B A A BLK GRN 17 +12VDC 14 MD1 18 GND 30 RXD 29 TXD 48 5VDC 34 RES 32 FWE 54 GND 14 MD1 32 FWE 30 RXD 54 GND 34 RES B/W 29 TXD BLU BLU BLK WHT GRN ORG ORG B/W ECU_SERIAL_OUTPUT ECU_SERIAL_INPUT YELLOW USB_RXD BLACK GROUND RED 5VDC 3 1 RESET 4 MD1 FWE ORANGE USB_TXD 2 33 TECH WHT GREEN BROWN 33 TECH RED +12 GND Title Size Document Number Rev Date: Sheet of ECU-0002 A USB-ECU INTERFACE, HAYABUSA B 1 1 Sunday, August 10, 2008 Title Size Document Number Rev Date: Sheet of ECU-0002 A USB-ECU INTERFACE, HAYABUSA B 1 1 Sunday, August 10, 2008 Title Size Document Number Rev Date: Sheet of ECU-0002 A USB-ECU INTERFACE, HAYABUSA B 1 1 Sunday, August 10, 2008 BLACK / WHITE www.bikeland.info BIKE WIRE HARNESS ( AFTER REWIRING ) BLUE / GREEN BLUE / BLACK BLUE / WHITE BLUE / YELLOW BLUE / RED RED ECU IDK ( 'YOSHBOX' ) to ECU CABLE BLACK / BROWN BLUE / BLACK BLUE / WHITE BLUE / YELLOW BLUE / RED BLUE / GREEN BLACK/GREEN ECU PRGM PIGTALE CABLE SPLICED INTO HARNESS ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA BLACK / BROWN NOTE: TO PROGRAM THE ECU OUT OF THE BIKE USE THE PIGTALE CABLE TO CONNECT THE WIRES DIRECTLY TO THE ECU PINS TO PROGRAM THE ECU IN THE BIKE PLUG THE PRGMR TO IDK CABLE INTO THE BIKE'S IDK WIRE HARNESS CONNECTOR OR SPLICE THE PGRMR PIGTAIL CABLE INTO THE WIRE HARNESS FOR THE IN BIKE PROGRAMMING TO WORK THE ECU CONNECTOR MUST FIRST BE REWIRED. THE ECU CONN PINS CAN EASILY BE REMOVED AND REINSERTED IN DIFFERENT PIN POSITIONS. PRGM TO IDK ( 'YOSHBOX' ) CABLE REWIRING ECU CONNECTOR FOR PROGRAMMING: 1) REMOVE THE LARGE ECU CONNECTOR FROM THE ECU AND PRESS IN THE SINGLE WHITE TAB ON THE BOTTOM OF THE CONN. THIS UNLOCKS THE PINS. 2) PULL OUT THE WIRES LISTED BELOW AND REINSERT THEM AS INDICATED. 3) MAKE SURE ALL THE WIRES IN ALL THE WAY THEN PUSH DOWN THE TWO WHITE TABS AT THE TOP OF THE CONNECTOR TO RELOCK THE PINS. REMOVE FROM: 16 15 25 24 23 WIRE BLUE/YEL BLUE/RED BLUE/GRN BLUE/BLK BLUE/WHT INSERT INTO: 14 29 30 32 34 PIN NUMBERS FROM WIRE SIDE OF PLUG ORANGE / WHITE Mouser Part #: 895-TTL-232R-5V Manufacturer Part #: TTL-232R-5V TRI-COLOR LED RS 276-0028 THREE COLOR LED GREEN: Normal mode / Power Indicator RED: Programming Mode BLUE: ECU Serial Data RXD TXD 5 V CTS GND RTS INSTRUMENT CLUSTER GREEN/BLACK D21 RED D21 RED R26 1K R26 1K PRGM PLUG PRGM PLUG 1 2 3 4 5 6 7 8 DPDT SW1 NORM / PRGM DPDT SW1 NORM / PRGM BLU BLU GRN GRN SW2 SPST MOMENTARY RESET SW2 SPST MOMENTARY RESET IDK FEMALE IDK FEMALE 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 PRGM PLUG PRGM PLUG 1 2 3 4 5 6 7 8 R28 1K R28 1K IDK MALE IDK MALE 1 2 3 4 5 6 7 8 R27 1K R27 1K USB CABLE TTL-232R USB CABLE TTL-232R 1 2 3 4 5 6

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55

4

4

3

3

2

2

1

1

D D

C C

B B

A A

BLK

GRN

17 +12VDC14 MD1

18 GND

30 RXD29 TXD

48 5VDC

34 RES32 FWE

54 GND

14 MD1

32 FWE30 RXD

54 GND

34 RES

B/W29 TXD

BLU

BLU

BLK

WHT

GRN

ORG

ORGB/W

ECU_SERIAL_OUTPUT

ECU_SERIAL_INPUTYELLOW USB_RXD

BLACK GROUND

RED 5VDC

31

RESET

4

MD1

FWE

ORANGE USB_TXD

2

33 TECH

WHT

GREEN

BROWN

33 TECHRED

+12

GND

Title

Size Document Number Rev

Date: Sheet of

ECU-0002 A

USB-ECU INTERFACE, HAYABUSA

B

1 1Sunday, August 10, 2008

Title

Size Document Number Rev

Date: Sheet of

ECU-0002 A

USB-ECU INTERFACE, HAYABUSA

B

1 1Sunday, August 10, 2008

Title

Size Document Number Rev

Date: Sheet of

ECU-0002 A

USB-ECU INTERFACE, HAYABUSA

B

1 1Sunday, August 10, 2008

IDK MALE

PINOUT

( BACK )

BLACK / WHITE

www.bikeland.info

BIKE WIRE HARNESS( AFTER REWIRING )

BLUE / GREENBLUE / BLACKBLUE / WHITE

BLUE / YELLOWBLUE / REDRED

ECU

IDK ( 'YOSHBOX' ) to ECU CABLE

BLACK / BROWN

BLUE / BLACKBLUE / WHITE

BLUE / YELLOWBLUE / REDBLUE / GREEN

BLACK/GREEN

ECU

PRGM PIGTALECABLE SPLICED INTOHARNESS

ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA

ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA

BLACK / BROWN

NOTE:TO PROGRAM THE ECU OUT OF THE BIKE USE THE PIGTALE CABLE TO CONNECT THE WIRES DIRECTLY TO THE ECU PINS

TO PROGRAM THE ECU IN THE BIKE PLUG THE PRGMR TO IDK CABLEINTO THE BIKE'S IDK WIRE HARNESS CONNECTOR OR SPLICE THEPGRMR PIGTAIL CABLE INTO THE WIRE HARNESS

FOR THE IN BIKE PROGRAMMING TO WORK THE ECUCONNECTOR MUST FIRST BE REWIRED. THE ECU CONNPINS CAN EASILY BE REMOVED AND REINSERTED INDIFFERENT PIN POSITIONS.

PRGM TO IDK ( 'YOSHBOX' ) CABLE

REWIRING ECU CONNECTOR FOR PROGRAMMING:

1) REMOVE THE LARGE ECU CONNECTOR FROM THE ECU AND PRESS IN THESINGLE WHITE TAB ON THE BOTTOM OF THE CONN. THIS UNLOCKS THE PINS.

2) PULL OUT THE WIRES LISTED BELOW AND REINSERT THEM AS INDICATED.3) MAKE SURE ALL THE WIRES IN ALL THE WAY THEN PUSH DOWN THE TWOWHITE TABS AT THE TOP OF THE CONNECTOR TO RELOCK THE PINS.

REMOVE FROM:

1615252423

WIRE

BLUE/YELBLUE/REDBLUE/GRNBLUE/BLKBLUE/WHT

INSERT INTO:

1429303234

PIN NUMBERS FROM WIRE SIDE OF PLUG

ORANGE / WHITE

Mouser Part #: 895-TTL-232R-5V

Manufacturer Part #: TTL-232R-5V

TRI-COLOR LEDRS 276-0028

THREE COLOR LED

GREEN: Normal mode / Power IndicatorRED: Programming ModeBLUE: ECU Serial Data

RXDTXD5 VCTSGND

RTS

INSTRUMENTCLUSTER

GREEN/BLACK

D21

RED

D21

RED

R261KR261K

PRGM PLUGPRGM PLUG

12345678

DPDT SW1NORM / PRGMDPDT SW1NORM / PRGM

BLUBLU GRNGRN

SW2 SPST MOMENTARY

RESET

SW2 SPST MOMENTARY

RESET

IDK FEMALEIDK FEMALE

12345678

12345678

PRGM PLUGPRGM PLUG

12345678

R281KR281K

IDK MALEIDK MALE

12345678

R271KR271K

USB CABLE

TTL-232R

USB CABLE

TTL-232R

123456