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Portland General Electric Company Description O perating in 52 Oregon cities, Portland General Electric Company serves approximately 829,000 customers, including more than 100,000 commercial customers. PGE receives oversight from state and federal regulatory agencies, including the Oregon Public Utility Commission and the Federal Energy Regulatory Commission. As Oregon’s largest utility, the PGE service territory attracts major employers in diverse industries, such as high technology and health care. Economic growth in northwest Oregon continues to fuel the customer growth rate. PGE has a diverse mix of stable generating resources that include hydropower, coal and gas combustion, wind and solar, as well as key transmission resources. These 15 power plants have a total combined generating capacity of 3,357 MW. By managing PGE’s own power plants in conjunction with the available power supplies on the wholesale market, management believes that fully integrated power supply operations provide the flexibility and efficiency necessary to effectively balance the power supply resources to achieve the lowest possible cost for customers. Portland General Electric is focused on providing reliable, responsibly generated power at a reasonable cost. To accomplish this requires a broad mix of generation resources. While some utilities obtain their power from one or two sources, PGE relies on seven different sources. This greater diversity of power supply contributes to higher reliability and more stable prices. Program Highlights Portland General Electric Company regards equipment reliability as an indispensable component of our Generation Excellence business practices. Increased equipment reliability results in valuable improvements to business performance regarding safety, health, environment, sustainability, regulatory compliance and generation availability. Employees are responsible for reliability and strive for excellence in this area every day. The Generation Reliability team mission is to integrate leading reliability engineering and maintenance practices into a continuous improvement process designed to reach PGE’s maximum potential in a safe working environment. Through the implementation of these practices, PGE sustains improvements in safety, availability, workforce efficiency, risk reduction and increased reliability of our generation assets. The eleven person corporate team supports a 29 person field team representing each of the power plants. Three recent notable achievements are the development of Reliability Block Diagrams models of each of nine power plants, maintenance strategy development completed at a new wind farm before commissioning and boiler tube inspections using phased array ultrasonic testing. Hardware/Software Below is the list of instruments that we use for predictive maintenance, condition monitoring, maintenance strategy development and root cause analysis: Additionally, PGE’s NDT lab contains various materials testing equipment for validation material composition and properties in the lab and field environment. Most recently, PGE has begun the field use of the Bruker Q4 Mobile OES spark spectrometer testing for validation of materials installed in plant prior to repair or replacement. Vibration Data Collection Bently Nevada Adre 408 Bently Nevada Scout 100 Ludeca VibXpert Thermography FLIR T-400 FLIR T-300 Ultrasound UE15000 Oil Analysis CSI MiniLab OSA4 MiniLab Motor Testing Baker Explorer CMMS Maximo 7.5 Reliability and Root Cause Analysis Isograph Availability Workbench Intuit QuickBase (customized by PGE for data analysis) Realitycharting 7.0 Apollo method for RCA) Data Historian OSIsoft Enterprise PI Historian system, including PI AF, Coresight and PI Process book applications. GE’s Proficy “Smart Signal” in hosted format for Advanced Pattern Recognition (APR) on instrumented assets at PGE’s thermal and wind facilities. 2015 Best Reliability Engineering for Maintenance Program

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Page 1: UptimeAwardBoards(10) - Reliabilityweb · • Ludeca VibXpert • Thermography • FLIR T-400 • FLIR T-300 • Ultrasound • UE15000 • Oil Analysis • CSI MiniLab • OSA4 MiniLab

Portland General Electric

Company Description

Operating in 52 Oregon cities, Portland General Electric Company serves approximately 829,000 customers, including more than 100,000 commercial customers. PGE receives oversight from state and federal regulatory

agencies, including the Oregon Public Utility Commission and the Federal Energy Regulatory Commission.

As Oregon’s largest utility, the PGE service territory attracts major employers in diverse industries, such as high technology and health care. Economic growth in northwest Oregon continues to fuel the customer growth rate.

PGE has a diverse mix of stable generating resources that include hydropower, coal and gas combustion, wind and solar, as well as key transmission resources. These 15 power plants have a total combined generating capacity of 3,357 MW.

By managing PGE’s own power plants in conjunction with the available power supplies on the wholesale market, management believes that fully integrated power supply operations provide the fl exibility and effi ciency necessary to eff ectively balance the power supply resources to achieve the lowest possible cost for customers.

Portland General Electric is focused on providing reliable, responsibly generated power at a reasonable cost. To accomplish this requires a broad mix of generation resources. While some utilities obtain their power from one or two sources, PGE relies on seven diff erent sources. This greater diversity of power supply contributes to higher reliability and more stable prices.

Program HighlightsPortland General Electric Company regards equipment reliability as an indispensable

component of our Generation Excellence business practices. Increased equipment reliability results in valuable improvements to business performance regarding safety, health, environment, sustainability, regulatory compliance and generation availability. Employees are responsible for reliability and strive for excellence in this area every day.

The Generation Reliability team mission is to integrate leading reliability engineering and maintenance practices into a continuous improvement process designed to reach

PGE’s maximum potential in a safe working environment. Through the implementation of these practices, PGE sustains improvements in safety, availability, workforce effi ciency, risk

reduction and increased reliability of our generation assets.

The eleven person corporate team supports a 29 person fi eld team representing each of the power plants. Three recent notable achievements are the development of Reliability Block Diagrams models of each of nine power plants, maintenance strategy development completed at a new wind farm before commissioning and boiler tube inspections using phased array ultrasonic testing.

Hardware/SoftwareBelow is the list of instruments that we use for predictive maintenance, condition monitoring,

maintenance strategy development and root cause analysis:

Additionally, PGE’s NDT lab contains various materials testing equipment for validation material composition and properties in the lab and fi eld environment. Most recently, PGE has begun the fi eld use of the Bruker Q4 Mobile OES spark spectrometer testing for validation of materials installed in plant prior to repair or replacement.

• Vibration Data Collection

• Bently Nevada Adre 408

• Bently Nevada Scout 100

• Ludeca VibXpert

• Thermography

• FLIR T-400

• FLIR T-300

• Ultrasound

• UE15000

• Oil Analysis

• CSI MiniLab

• OSA4 MiniLab

• Motor Testing

• Baker Explorer

• CMMS

• Maximo 7.5

• Reliability and Root Cause Analysis

• Isograph Availability Workbench

• Intuit QuickBase (customized by PGE for data analysis)

• Realitycharting 7.0 Apollo method for RCA)

• Data Historian

• OSIsoft Enterprise PI Historian system, including PI AF, Coresight and PI Process book applications.

• GE’s Profi cy “Smart Signal” in hosted format for Advanced Pattern Recognition (APR) on instrumented assets at PGE’s thermal and wind facilities.

PGE’s maximum potential in a safe working environment. Through the implementation of these practices, PGE sustains improvements in safety, availability, workforce effi ciency, risk

reduction and increased reliability of our generation assets.

2015

BestReliability

Engineering forMaintenance

Program