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POWER PROTECTION UPStation ® S VCR232C/VCR232CR Option RS-232 with Summary Alarm 3.5 kVA through 18 kVA Installation & Instruction Manual DISCONTINUED PRODUCT

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Page 1: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

POWER PROTECTION

UPStation® SVCR232C/VCR232CR OptionRS-232 with Summary Alarm3.5 kVA through 18 kVA

Installation & InstructionManual

DISCONTINUED PRODUCT

Page 2: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

DISCONTINUED PRODUCT

Page 3: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

i

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . 1

1.0 INTRODUCTION

2.0 INSTALLATION

3.0 SYSTEM SETUP

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Page 4: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

ii

FIGURES

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Page 5: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

1

IMPORTANT SAFETY INSTRUCTIONS

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Page 6: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

2 Introduction

1.0 INTRODUCTION

1.1 Description

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Page 7: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

Introduction 3

1.1.1 RS-232 Serial Communications

Modem/Host Computer/Terminal

Battery failed testBattery SCR fault (shoe or open)Bypass shutdown due to overload (UPS shutdown)Charger shutdown due to over temperatureControl power supply failureDC bus under voltageExcessive retransfer attemptsInverter shutdown due to overcurrentInverter shutdown due to overloadInverter shutdown due to overtemperatureInverter shutdown due to under/over voltageLow batteryOn batteryPFC fault (hardware fault)PFC shutdown due to over temperaturePFC voltage highPFC voltage lowRAM test failedROM test failedTime-out fault (self test at start-up)UPS faultUser initiated UPS shutdown

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Page 8: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

4 Introduction

1.1.2 Contact Closures & AS/400

1.1.3 Programmable Relays

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Page 9: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

Introduction 5

1.2 Contents

1.3 Tools Required

Part Purpose25' Cable with one RJ45 connector

For customer use

13" Cable with two RJ45 connectors

For internal (metal plate to VCR232C/VCR232CR) connection

RS-232C Printed Circuit Board

Plugs Into existing microprocessor board

Back Plate Replaces existing metal plateManual Installation and Instructions

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Page 10: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

6 Installation

2.0 INSTALLATION

2.1 Safety Precautions

Figure 1 Location of Protective Breakers, Fuses

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Page 11: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

Installation 7

2.2 Top Cover Removal

Figure 2 Top Cover Retaining Screws

2.3 EMI Shield Removal

Figure 3 EMI Shield Removal

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Page 12: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

8 Installation

2.4 Metal Option Plate Removal

Figure 4 Option Plate Removal

2.5 VCR232C/VCR232CR Installation

Figure 5 J6 Location on Microprocessor Board

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Page 13: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

Installation 9

Figure 6 Proper Alignment of VCR232C/VCR232CR Board With J6

Figure 7 Installing New Option Plate

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Page 14: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

10 Installation

2.6 Cable Connections

Blue Relay 1 CommonOrange Relay 1 NCBlack Relay 1 NORed Relay 2 CommonGreen Relay 2 NCYellow Relay 2 NOBrown No ConnectionGrey No Connection

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Page 15: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

Installation 11

2.7 Closing Up the Unit

Figure 8 Replacing the EMI Shield

Figure 9 Replacing Top Cover

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Page 16: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

12 Installation

2.8 Applying Power After Installation

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Page 17: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

System Setup 13

3.0 SYSTEM SETUP

3.1 Programming the Configurable Relays

Figure 10 Steps in Defining Configurable Relays

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Page 18: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

14 System Setup

3.2 System Setup

Figure 11 Configuring a Relay to Respond to Alarms

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Page 19: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

System Setup 15

3.3 Placing the Unit Back Online

3.4 Technical Assistance

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Page 20: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

16 System Setup DISCONTINUED PRODUCT

Page 21: UPStation S - Vertiv · Introduction 3 1.1.1 RS-232 Serial Communications ... Orange Relay 1 NC Black Relay 1 NO Red Relay 2 Common Green Relay 2 NC Yellow Relay 2 NO Brown No Connection

UPStation® SVCR232C Option3.5 kVA to 18 kVA

Technical Support

The Company Behind The Products

U.S.A. 1-800-222-5877Outside the U.S.A. 614-841-6755

U.K. +44 (0) 1793 553355France +33 1 4 87 51 52

Germany +49 89 99 19 220Italy +39 2 98250 1

Netherlands +00 31 475 503333E-mail [email protected]

Web site http://www.liebert.comWorldwide FAX

tech support614-841-5471

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