University of Florence

XVI Summer School "Francesco Turco� Impianti Industriali Meccanici

Abano Terme (Padova, Italy) - 14-16 bSeptember 2011

Research teamResearch team

Mario TucciFull professormario.tucci@unifi.it

Gianni BerriniContract Researchergianni.bettini@unifi.it

Rinaldo RinaldiRinaldo RinaldiAssociate professorrinaldo.rinaldi@unifi.it

Orlando BorgiaContract Researcherorlando.borgia@unifi.it

Filippo De CarloAssistant Professor and Researcherfilippo.decarlo@unifi.it

Marco TurchiniPhD Studentmarco.turchini@unifi.it

Teaching activityTeaching activity

Laurea gestionale LaureaMeccanica

Triennale Florence Specialistica Empoli Triennale

Gestione della qualità Laboratorio di Laboratorio di Gestione degli Complementi

Impiantiindustriali

6CFU

qualità -Sistemi di gestione

ambientale 6CFU

Laboratorio di sicurezza

industriale 9CFU

Laboratorio di sistemi logistici 9 CFU

Gestione degli impianti

industriali II3 CFU

Complementidi Impiantiindustriali

3 CFU

ImpiantiIndustriali

6CFU

Total 42 CFU

Research laboratoriesResearch laboratories

� IBIS Lab: Information Based Industrial Services� LOGIS LabLOGIS Lab

Labs� Joint laboratory between � Research lab joint between

Labs� Joint laboratory between

University and Enterprises� Mission: contributing to the

processes of development and

� Research lab joint between University and Enterprises

� LogisLab mission is to earn the role of interdisciplinary skills aggregator in

innovation in the field of Service Engineering.

� Service Operations Management� Enterprice Asset Management

the field of Logistic and Supply Chain Management, providing a focused �on demand� support to enterprises, local institutions and public bodies, � Enterprice Asset Management

� Maintenance and Reliability Engineering

� Partner of ASAP Service Management

p ,and to follow them in each step of their projects, from the idea generation phase, through the fundraising activity, to the whole g

Forum g y,

project management.� LogisLab reserach topics are related

to generally intended supply chainissues in the following industries:issues in the following industries:� Fashion, Luxury and Leather Goods� Food and beverage� Healthcare

Warranty data analysis for service demand forecasting and quality management

A new methodology able to foresee the product reliability of its 12thymonth after the product launch. Using only 4 months of warranty datay

Bayesian networks in Risk Based InspectionBayesian networks in Risk Based Inspection

RBI with BNs: moreRBI with BNs: moreversatile model.Theoreticallywithout structuralwithout structurallimitations.Can be implemented inimplemented inalmost any application.Can be extendedCan be extendedRBI to areas for which has not been formerly designed.y gPossible to easily update the values of variables and get a revised LC

Bayesian networks in diagnostic and prognostic systems

DATA LOGGER GAUGES SWITCHES SENSORS

Service oriented architecture:Monito platform

management server(debriefing, reporting)

communication server(alerting)

maintenanceservices

datasheetreport

machine

VENwork order & instruction

on-line sensors or signals

information & knowledge

database server(acquiring, processing, storing)

manual data exchange

expert systems(analysing, intepreting,

data

(acquiring, processing, storing) (analysing, intepreting,deciding, dispatching)

RFId testing and prototyping areaRFId testing and prototyping area

HF and UHF reading systemsy

The Shopping Experience as a new business model for the fashion industry

1Example of Smart Shop with RFId technology

In-bound Logistics Management

12 2 Product availability

Management

3 Product security Management

3

Wine Supply Chain optimization solutions

h l ( d d ) ll l

Wine Supply Chain optimization solutions

• Auto-ID technologies (RFId, QR codes) allow logistics optimization:– Improved quantity controls– Reduction in movement times– Reduction in picking errors– Picking automation

• Winemaking process automated controlling through:– Ultra Wide Band WiFi infrastructure– WiFi Sensors for acidity temperature alchool percentageWiFi Sensors for acidity, temperature, alchool percentage, �– Alert for main manual operations (move from vats to barrels, �)

• Anti-counterfeiting applications through Auto-ID technologies• Consumer Experience improvement:

– Wine lists managment remote systems with bottle state controls– Smart Shelves and Smart Tables systems design

Top 10 publicationsTop 10 publications51. Borgia O., De Carlo F., Tucci M., �Risk-based inspections enhanced with Bayesian Networks�. Journal of Risk and Reliability. 5

2. Turchini M., Bandinelli R. , Rinaldi R., (2011), «Counterfeiting in Italian high-end wine business: outcomes from a survey based research».Proceedings of the First International Workshop on Food Supply Chain (WFSC), Bertinoro, Italy, 27-29 June, 2011

6

3. Borgia O., De Carlo F., Racioppi G., Saccardi D., Monaci, �Availability assessment for a gas plant�. Petroleum Technology Quarterly, 2008 Gas 2Supplement, pp. 33-37, ISSN 1362-363X.

2

4. Borgia O., De Carlo F., Rapaccini M., Tucci M., �A Rule Based Expert System for Maintenance as a Competitive Advantage�. RAMS2008, The AnnualReliability and Maintainability Symposium, 26-29 Gennaio, Fort Worth, USA.

7

5. Borgia O., De Carlo F., Tucci M., �Warranty data analysis for service demand forecasting: a case study in household appliances�. Proceedings ofESREL2011 C f S f t d R li bilit f M i Ri k T F S t b 18 22 2011

5ESREL2011,Conference on Safety and Reliability for Managing Risk, Troyes, France, September 18-22, 2011.

6. Bandinelli R., R. Rinaldi (2010). «PLM in unconventional sectors: evidences from the apparel luxury industry». In: International Conference onProduct Lifecycle Management. Brema (Germania), 12-14 July, 2010

3

7. Borgia O., De Carlo F., Tucci M., �Warranty data analysis for a fast reliability prediction�. Proceedings of AR2TS, 19th Advances in Risk andReliability Technology Symposium, Stratfor upon even, England, April 12-14, 2011.

5y gy y p , p , g , p ,

8. Borgia O., De Carlo, System health monitoring through Bayesian networks. Proceedings of ESREL2009, Conference on Safety and Reliability forManaging Risk, Prague, Czech Republic, September 7-10, 2009.

4

9 Tucci, M., Borgia, O., Rapaccini, M., De Carlo, F., �Adapting an Agent-Based Negotiation Protocol for a Collaborative Network of CBM ServiceProviders�, Proceedings of the 13th IFAC Symposium on Information Control Problems in Manufacturing (INCOM), Moscow, Russia, June 3-5, 2009,

1293 1298

1pp. 1293-1298.10.Bandinelli R., R. Rinaldi (2010). �La diffusione dei sistemi ICT nel settore moda: il caso dell'abbigliamento di lusso.� SISTEMI & IMPRESA, vol. 7; p.53-62, ISSN: 0394-929X

3

8. Borgia O., De Carlo F., Peccianti M., Tucci M., �Dynamic Object Oriented Bayesian Networks in maintenance management: a case study�.ESREL2006, Conference on Safety and Reliability for Managing Risk, 18-22 Settembre, Estoril, Portogallo.

5Research Topics � Ing/Ind-17, y y g g , , , g

9. Borgia O., De Carlo F., Rapaccini M., Tucci M., �NewMaintenance Opportunities in Legacy Plants�. 9th IFAC Workshop on Intelligent ManufacturingSystems, 9-10 Ottobre, Szczecin, Polonia.

5

10. Borgia O., De Carlo F. ,Tucci M., �Statistical Process Control for fault identification of a rolling stock�. Proceedings of MM2009, 4th ConferenzaInternazionale sulla Gestione della manutenzione, Maintenance and Management 2009, 21-23 Aprile, Roma.

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1 2 3 4 5 6 7

Production system analysis and design

Auxiliary plant analysis and design

Product LifecycleManagement

Ergonomics and safety of industrial

systems

Production system management

Logistics and Supply Chain Management Production system

automation

Research projectsResearch projects• TT&T Imprese Toscane in Rete progetto di ricerca cofinanziato sul• TT&T Imprese Toscane in Rete, progetto di ricerca cofinanziato sul

programma P.R.A.I. VINCI (FSE 2001-2002) finalizzato allo sviluppo di piattaforme di gestione documentale in reti virtuali di PMI.

• e-meccanica progetto di ricerca cofinanziato sul programma P R A I VINCIe meccanica, progetto di ricerca cofinanziato sul programma P.R.A.I. VINCI (FSE 2007) finalizzato allo sviluppo di servizi di e-maintenance in reti virtuali di imprese.

• TraMeS Trasporto Merci Sostenibile, progetto di ricerca cofinanziato sul p , p gprogramma su programma POR CREO linea B (2008), finalizzato allo sviluppo di un modello tecnologico e operativo per la riorganizzazione della supply chain del trasporto merci, basato su nuovi standard di unità intermodale a moduli frazionati ed intercambiabiliintermodale a moduli frazionati ed intercambiabili.

• S.I.G.MA.R., progetto di ricerca cofinanziato dalla regione Toscana su programma POR CREO linea B (2008), finalizzato allo sviluppo di servizi di gestione del rischio di incidente rilevante e manutenzione predittivagestione del rischio di incidente rilevante e manutenzione predittiva.