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UNIVERSITI PUTRA MALAYSIA
DEVELOPMENT OF POLYURETHANE/CLAY NANOCOMPOSITES BASED ON PALM OIL POLYOL
TEUKU RIHAYAT
FS 2008 46
DEVELOPMENT OF POLYURETHANE/CLAY
NANOCOMPOSITES BASED ON PALM OIL POLYOL
TEUKU RIHAYAT
DOCTOR OF PHILOSOPHY
UNIVERSITI PUTRA MALAYSIA
2008
DEVELOPMENT OF POLYURETHANE/CLAY NANOCOMPOSITES BASED ON
PALM OIL POLYOL
TEUKU RIHAYAT
Thesis Submitted to the School of Graduate Studies, Universiti Putra Malaysia, In
Fulfilment of the Requirements for the Degree of Doctor Of Philosophy
November 2007
ii
DEDICATION
Thanks to my beloved wife, sons, parents and my loving family for their patience and
support during the long preparations of this thesis
iii
Abstract of thesis presented to the Senate of Universiti Putra Malaysia
In fulfilment of the requirements for the degree of Doctor of Philosophy
DEVELOPMENT OF POLYURETHANE/CLAY NANOCOMPOSITES BASED
ON PALM OIL POLYOL
By
Teuku Rihayat
November 2007
Chairman : Assoc.Prof. Dr. Saari B. Mustapha
Faculty : Engineering
Polyurethanes (PURs) are very versatile polymeric materials with a wide range of
physical and chemical properties. PURs have desirable properties such as high abrasion
resistance, tear strength, shock absorption, flexibility and elasticity. Although they have
relatively poor thermal stability, this can be improved by using treated clay.
Polyurethane/clay nanocomposites have been synthesized from renewable sources. A
polyol for the production of polyurethane by reaction with an isocyanate was obtained
by the synthesis of palm oil-based oleic acid with glycerol. Dodecylbenzene sulfonic
acid (DBSA) was used as catalyst and emulsifier. The unmodified clay (kunipia-F) was
treated with cetyltrimethyl ammonium bromide (CTAB-mont) and octadodecylamine
(ODA-mont). The d-spacing in CTAB-mont and ODA-mont were 1.571 nm and 1.798
nm respectively and larger than that of the pure-mont (1.142 nm). The organoclay was
completely intercalated in the polyurethane, as confirmed by a wide angle x-ray
diffraction (WAXD) pattern.
iv
Polyurethane/clay nanocomposites were prepared by a pre-polymer method and were
evaluated by fourier transform infrared (FTIR) spectra to determine micro-domain
structures of segmented PU, CTAB-mont-PU 1, 3, 5 wt% and ODA-mont-PU 1, 3, 5
wt%. The morphology of the nanocomposites was characterized by X-ray diffraction (X-
RD) and the pattern showed that all of the nanocomposites produced from this work are
of the intercalated type. These were further confirmed by transmission electron
microscopy (TEM) observation and scanning electron microscopy (SEM) when the
surfaces of the materials were studied. Thermal stability was investigated with
thermogravimetric analysis (TGA). The results showed that adding clay demonstrated
better thermal stability in comparison with the virgin polyurethane. Onset degradation of
pure PU is at 200oC, and is lower than that of the CTAB-mont PU and ODA-mont PU
which takes place at about 318oC and 330
oC, respectively. The mechanical properties
(including the dynamic mechanical properties) of pure polyurethane (PU) and PU/clay
nanocomposites, were measured. The modified organoclay had a remarkably beneficial
effect on the strength and elongation at break of the nanocomposites, which both
increased with increasing clay content with the increase of the tensile strength of more
than 214% and 267% by the addition of only 5 wt% of the montmorillonite CTAB-mont
PU and ODA-mont PU, respectively.
v
Abstrak tesis yang dikemukakan kepada Senat Universiti Putra Malaysia
Sebagai memenuhi keperluan untuk ijazah Doktor Falsafah
Pembangunan Poliuretana/tanah liat Bernano Komposit Berasaskan
Poliol Minyak Sawit
Oleh
Teuku Rihayat
Nopember 2007
Pengerusi : Prof. Madya Dr. Saari B. Mustapha
Faculti : Kejuruteraan
Poliuretana (PUR) merupakan bahan polimer yang sangat versatil yang mempunyai ciri-
ciri fizikal dan kimia yang sangat luas. PUR juga mempunyai sifat-sifat yang menarik
seperti ketahanan lelasan, kekuatan koyak, penyerapan kejutan, fleksibiliti dan
kekenjalan yang tinggi. Walaupun PUR mempunyai kestabilan terma yang rendah tetapi
ia masih boleh diperbaiki dengan mengunakan tanah liat terawat. Polyurethane/tanah liat
bernano komposit telah disintesa daripada bahan boleh diperbaharui. Bahan poliol bagi
penghasilan polyurethane melalui tindakbalas dengan isosianat telah diperolehi melalui
sintesis asid oleic dari minyak sawit dengan gliserol. Asid dodecylbenzene sulfonic
(DBSA) pula berfungsi sebagai pemangkin dan pengemulsi. Tanah liat asal (Kunipia-F)
telah dirawat dengan cetyltrimethyl bromide ammonium (CTAB-mont) dan
octadodecylamine (ODA-mont). Jarak d pada CTAB-mont dan ODA-mont adalah 1.571
nm dan1.798 nm yaitu lebih besar daripada mont tulen (1.142 nm). Tanah liat telah
tersisip ke dalam PU sebagai ditunjukkan pada corak WAXD.
vi
PU/tanah liat bernano komposit telah disediakan daripada kaedah prapolimer dan dinilai
melalui fourier transform infra red (FTIR) rajah bagi menentukan struktur mikro domain
bersegmen PU, CTAB-mont PU 1, 3, 5 wt% dan ODA-mont-PU 1, 3, 5 wt%. Morfologi
ke atas nanokomposit telah digambarkan sifatnya melalui belauan X-ray (X-RD) dan
corak tersebut menunjukkan bahawa kesemua nanokomposit yang terhasil dalam kajian
adalah dari jenis ”intercalated”. Kajian lebih lanjut dilakukan dengan menggunakan
kaedah “transmission electron microscopy” (TEM) dan “scanning electron microscopy”
(SEM) untuk mempelajari permukaan dari bahan material tersebut. Kestabilan terma
bahan dikaji melalui analisis termogravimetri (TGA). Kajian menunjukkan penambahan
tanah liat menghasilkan kestabilan terma yang lebih baik berbanding PU tulen. Sifat-
sifat mekanikal (termasuk sifat-sifat mekanikal dinamik) bagi PU tulen dan PU/tanah liat
bernano komposit telah diukur. Kajian mendapati tanah liat berorgano memberikan
peningkatan yang memberangsangkan dalam sifat tegang dan suhu peralihan kaca,
dimana kedua sifat tersebut meningkat dengan penambahan tanah liat berorgano,
dimana kenaikan terhadap kekuatan tegangan sebanyak 214% dan 267% dengan
penambahan hanya 5 wt% CTAB-mont PU dan ODA-mont PU.
vii
ACKNOWLEDGEMENTS
First and foremost, I would like to extend my deepest praise to Allah S.W.T who has
given me the patience, strength, determination and courage to the complete this thesis.
I would like to express my appreciation to all of the individuals who contributed to this
project, in particular, the chairman of my supervisory committee, Associate Professor
Dr. Saari B. Mustapha, for his guidance, constructive comments, continuous support,
and advice throughout the duration of this study. I extent my sincerely thank to my
members of the supervisory committee, Professor Dr. Wan Md Zin B. Wan Yunus, Dr.
Suraya Abdul Rashid and Dr. Khairul Zaman B. Hj. Mohd. Dahlan for their supervision,
support and suggestions. I also wish to express my appreciation to Mr. Mohd Hilmi
B.Mahmood, this work could have not been complete without the aid of him.
Profound gratitude is also extended to Universiti Putra Malaysia (UPM), and Malaysian
Nuclear Agency (Nuclear Malaysia) in providing the needed facilities and equipment.
Sincere thanks are also extended due Mr. Mohd. Zahid, Mr. Rosley Che Ismail,
Kamarolzaman Hussein and Ms. Rida Anak Tajau for their assistance and constructive
advice during the experimental work
Last but not least, my deepest affection and gratitude goes to my dearest, sons, parents,
my loving family and friends for their constant support and care that made things
possible.
viii
I certify that an Examination Committee has met on 15 November 2007 to conduct
the final examination of Teuku Rihayat on his Doctor Of Philosophy thesis entitled
“Development of Polyurethane/ Clay Nanocomposites Based on Palm Oil Polyol” In
accordance with Universiti Pertanian Malaysia (Higher Degree) Act 1980 and
Universiti Pertanian Malaysia (Higher Degree) Regulation 1981. The Committee
recommends that the candidate be awarded the relevant degree.
Members of the Examination Committee are as follows:
Robiah Yunus, PhD
Associate Professor
Faculty of Engineering
Universiti Putra Malaysia
(Chairman)
Fakhru’l-Razi Ahmadun, PhD
Professor
Faculty of Engineering
Universiti Putra Malaysia
(Internal Examiner)
Luqman Chuah Abdullah, PhD
Associate Professor
Faculty of Engineering
Universiti Putra Malaysia
(Internal Examiner)
Zainal Ariffin Mohd. Ishak, PhD
Professor
School of Material & Mineral Resource Engineering
Universiti Sains Malaysia
(External Examiner)
HASANAH MOHD. GHAZALI, PhD
Professor/Deputy Dean
School of Graduate Studies
University Putra Malaysia.
Date : 29 January 2008
ix
This thesis submitted to the Senate of University Putra Malaysia and has been
accepted as fulfilment of requirement for the degree of Doctor of Philosophy. The
members of the Supervisory Committee are as follows:
Saari Mustapha, PhD
Associate Professor
Faculty of Engineering
University Putra Malaysia
(Chairman)
Wan Md. Zin B. Wan Yunus, PhD
Professor
Fakulty of Science
University Putra Malaysia
(Member)
Suraya Abd. Rashid, PhD
Lecturer
Faculty of Engineering
Universiti Putra Malaysia
(Member)
Khairul Zaman B. Hj Mohd. Dahlan , PhD
Malaysian Nuclear Agency
(Member)
AINI IDERIS, PhD
Professor and Dean
School Of Graduate Studies
University Putra Malaysia
Date : 21 February 2008
x
DECLARATION
I hereby declare that the thesis is based on my original work except for quotations
and citations which have been duly acknowledged. I also declare that it has not been
previously or concurrently submitted for any other degree at Universiti Putra
Malaysia or other institutions.
TEUKU RIHAYAT
Date : 27 January 2008
xv
LIST OF FIGURES
Figure Page
1.1 Structure of 2:1 phyllosilicates
(modified from Alexandre, M. and Dubois, P., 2000) 8
2.1. First synthesized aliphatic isocyanates by Wurtz 14
2.2. DuPont’s Carothers reaction to form nylon 66
(modified from Markush, P.H., and Schmelzer, H.G., 1997) 14
2.3. Father of Polyurethane chemistry
(Modified from Edwards, K.N., 1981) 15
2.4. (a) Schematic representation of the structure of segmented
polyurethanes and (b) two-phase structure of the bulk polymer
(Modified from Petrovic, Z.S and Ferguson, J., 1991) 19
2.5. Chemical structures of the major commercial diisocyanates 20
2.6. Resonance possibilities in the isocyanate group 22
2.7. Reaction of active hydrogen containing compound
on the isocyanate group 22
2.8. Reaction of isocyanate with alcohol 23
2.9. Reaction of reversal urethane to be isocyanate and alcohol 23
2.10. Reaction of isocyanate with water to be urethane foam 24
2.11. Produce a substituted urea 24
2.12. Reaction of carboxylic acids react with isocyanates through the
hydroxyl group 25
2.13. Reaction of isocyanates reacts with amines to produce
disubstituted ureas 25
2.14. Reaction between the urea (from amine plus isocyanate) and the
isocyanate forms a biuret 26
xvi
2.15. Reaction between the urethane (from alcohol plus isocyanate) and
the isocyanate forms an allophanate 26
2.16. General structure of polyether (modified from Oertel, G., 1985) 29
2.17. Structure of polyester (modified from Oertel, G., 1985) 30
2.18. Reaction of castor oil (modified from M.Hilmi, 1987) 33
2.19. Water chain extender (modified from Hilmi Mahmood, M., 1987) 35
2.20. TDI and MDI prepolymer reaction 41
2.21 1.4-butanediol 42
2.22. (a) world polyurethane consumption
(b) Southeast Asia polyurethane 45
2.23. Alkyl chain aggregation in 2/1 clay mineral:
(a) monolayer, (b) bilayer, (c) pseudotrimolecular
layer of chain lying flat on the surface, and
paraffin-type monolayer (modified from Lagaly, G., 1986) 52
2.24 Alkyl chain aggregation models: (a) short chain lengths,
the molecules are effectively isolated from each other,
(b) medium lengths, quasidiscrete layers form with
various degree of in plane disorder and interdigitation
between the layers and (c) long lengths, interlayer order
increases leading to a liquid-crystalline polymer
environment. Open circles represent the CH2
segments while cationic head groups are
represented by filled circles. (modified from Vaia,
R.A., et al., 1999). 53
2.25. Scheme of possible polymer-layered silicate structures:
(a) phase separated microcomposites; (b) intercalated
nanocomposite and (c) exfoliated nanocomposite.
(modified from Alexandre, M. and Dubois, P., 2001) 54
2.26. XRD patterns of the SWy-2 (left) and the CWC
(right) clays before (bottom) and after (top)
alkylammonium treatment. The spectra are
displaced vertically for clarity. (modified from
Kornmann, X., et al., 2001) 55
xvii
2.27. Bragg’s law dependencies for Cu-Kα1 radiation with
λ = 0.1540562 nm. The straight line is given by Equation 2.19;
correlation coefficient R = 1.0000.
(modified by Utracki, L.A, 2004) 57
2.28 Temperature dependence of storage modulus (G’),
loss modulus (G”), and their ratio (tan δ) for
PLACNs and the corresponding matrices:
(a) with out o-PCL and (b) with o-PCL. (modified
from Ray, S.S. et al., 2002) 61
2.29 Temperature dependence of storage G’, loss G”
moduli and tan δ for the PP-MA and PPCNs
(modified from Nam, P.H., et al., 2001) 63
2.30 Schematic illustration of formation of hydrogen
bonds in N6/MMT nanocomposites (modified from Ray, S.S.
and Okamoto, M., 2003) 64
2.31 View of the applied deformation (tensile tests) as compared
with the preferential orientation of the montmorillonite sheets.
(modified from Varlot, K.M., 2001) 66
2.32 Effects of C16–MMT loading on the mechanical
tensile properties of the hybrids. (modified from
Chang, J.H. and Park, D.K., 2001) 69
2.33. TGA curves of PE and PE/clay nanocomposites in
nitrogen atmosphere (modified from Zhao, C. et al., 2005) 71
2.34. TGA thermograms of epoxy with (a) OC series and
(b) UC series (modified from Mohan, T.P. et al. 2006) 73
2.35. TGA thermographs of TGDDM and modified TGDDM.
(modified from Hussain, M. and Simon, G.P. 2003) 74
2.36. TGA thermograms of clay, organoclay, and PBT hybrids.
(modified from Chang, J.H., et al. 2003) 75
3.1. Synthesis of polyurethane 82
3.2. Synthesis of organophilic clays 83
3.3. Thermo Haake Polydrive machine 84
3.4. HSINCHU hot and cold press machine 85
xviii
3.5. (a) montmorillonite modified (b) PU/clay nanocomposites
based on palm oil 85
3.6. Gel Permeation Chromatography (HLC-8020 TOSOH, Japan)
Machine 87
3.7. Fourier Transform Infrared Spectra (FTIR Spectrum 2000,
Perkin Elmer, USA) Machine 88
3.8. Dynamic mechanical analysis machine 90
3.9. Instron 4468 machine 90
3.10 Representative samples for PU/clay nanocomposite before
tensile test 91
3.11 Representative samples for PU/clay nanocomposite
after tensile test 91
3.12 Mitutoyo thickness gage 92
3.13 A Perkin Elmer instrument thermogravimetric analyses (TGA) 94
4.1. The FTIR spectra of the synthesized polyol based on palm oil 102
4.2. The FTIR spectra of the synthesis polyurethane based on
palm oil polyol 102
4.3 The GPC profiles of the polyol based on palm oil 105
4.4. The GPC profiles of the synthesis polyurethane based on
palm oil polyol 106
4.5. The WAXD pattern of pure-PU 109
4.6. Dispersive behavior of montmorillonite 110
4.7. The WAXD pattern of CTAB-mont-PU 111
4.8. The WAXD pattern of ODA-mont-PU 111
4.9. The FTIR spectra of pure PU and 1,3,5% CTAB-mont-PU 113
4.10. The FTIR spectra of pure PU and 1,3,5% ODA-mont-PU 114
xix
4.11. Tensile strength of pure PU and PU/clay nanocomposites 118
4.12. Elongation at break of pure PU and PU/clay nanocomposites 119
4.13. Experimentally measured modulus and theoretical predictions
by two different models : Guth and Halpin-Tsai equations
for (a) CTAB-mont-PU and (b) ODA-mont-PU. 121
4.14. DMA curves for tan δ of pure PU and PU/clay nanocomposites
CTAB-mont- PU 124
4.15. DMA curves for tan δ of pure PU and PU/clay nanocomposites
ODA-mont- PU 124
4.16. The TGA curves of pure PU and PU/clay nanocomposites
CTAB-mont- PU 126
4.17. The TGA curves of pure PU and PU/clay nanocomposites
CTAB-mont- PU 126
4.18. First order kinetic plot for pure polyurethane 129
4.19. First order kinetic plot for PU/Clay nanocomposites
CTAB 1 wt% 129
4.20. First order kinetic plot for PU/Clay nanocomposites
CTAB 3 wt% 130
4.21. First order kinetic plot for PU/Clay nanocomposites
CTAB 5 wt% 130
4.22. First order kinetic plot for PU/Clay nanocomposites
ODA 1 wt% 131
4.23. First order kinetic plot for PU/Clay nanocomposites
ODA 3 wt% 131
4.24. First order kinetic plot for PU/Clay nanocomposites
ODA 5 wt% 132
4.25. SEM micrographs of interfacial adhesion between nanoclay
and matrix PU 133
4.26. SEM micrographs of a good dispersion between nanoclay
and ODA-Mont- PU 3 wt% 133
xx
4.27. First order kinetic plot for PU/Clay nanocomposites
CTAB 1 wt% 136
4.28. First order kinetic plot for PU/Clay nanocomposites
ODA 1 wt% 136
4.29. First order kinetic plot for PU/Clay nanocomposites
CTAB 3 wt% 137
4.30. First order kinetic plot for PU/Clay nanocomposites
ODA 3 wt% 137
4.31. First order kinetic plot for PU/Clay nanocomposites
CTAB 5 wt% 138
4.32. First order kinetic plot for PU/Clay nanocomposites
ODA 5 wt% 138
xxi
LIST OF SYMBOLS AND ABBREVIATIONS
Å Amstrong
API Alliance for the polyurethanes industry
ASTM American Society for Testing and Materials
C18 Octadecylammonium
C18-MMT Octadecyl ammonium montmorillonite
CEC Cation exchange capacity
CTA-MMT Cetyltrimethyl ammonium montmorillonite
DDA-MMT Dodecyl ammonium montmorillonite
DMA Dynamic mechanical analysis
Eb Elongation at break
EVA Poly(ethylene-co-vynil acetate)
EVOH Ethylene vynil alcohol
FTIR Fourier transforms infrared spectroscopy
GPC Gel permeation chromatography
HSC Hard segment concentration
HCl Hydrochloric acid
HDPE High molecular weight
HRR High release rate
MMW Medium molecular weight
MW Molecular weight
MMT Montmorillonite
MPa Mega Pascal
xxii
MWD Molecular weight distribution
Na-MMT Sodium montmorillonite
NCH Nylon clay hybrid
NR Natural rubber
PCL Poly(ε-caprolactone)
phr Part per hundred
PLA Poly (L-lactide)
PLS Polymer layered silicate
PS Polystyrene
PPMA Poly (n-propyl methacrylate)
PP-MA Maleic anhydride modified polypropylene
PUEs Polyurethane Elastomers
PUR Polyurethane
PVA Poly(vynil alcohol)
PVC Poly vynil chloride
PVCH Poly(vynilpyridine)
SSC Soft segment concentration
Tg Glass transition temperature
TGA Thermogravimetric analysis
TS Tensile strength
TGDDM Terafunctional epoxy resin tetraglycidyl diaminodiphenylmethane
Wt% Weight percent
WAXD Wide angle x-ray diffraction
xxiii
XRD X-ray diffraction
µm Micrometer
12-mont 12-aminolauric acid modified montmorillonite
xiv
LIST OF TABLES
Table Page
2.1. Production volume of castor oil by major producers (x1000 t) 33
2.2. Chemical formula and characteristic parameter of commonly
used 2:1 phyllosilicates 51
2.3 Tensile Properties of Organoclay/BTDA-ODA
Nanocomposites at Different Compositions. (modified from 67
Tyan, H.L., 2000)
2.4. Tensile Properties of PETN/C16-MMT
(modified from Chang, J.H. and Park, D.K., 2001) 69
2.5 General properties of PBT nanocomposite fiber
by in-situ interlayer polymerization
(modified from Chang, J.H., et al. 2003) 75
4.1. Summary of the d-spacing (nm) and 2θ (degree) for Pure PU,
CTAB-mont, ODA-mont, CATB-mont-PU and ODA-mont-PU 112
4.2. Assigments of the Absorption Bands in FT-IR Spectra of
Polyurethane (mofied from Seymour, et al., 1970 ; Tien Y.I
and Wei K.H., 2001 and Dai, X et al., 2004 ) 115
4.3. Absorption of carbonyl and degree of phase separation 116
4.4. The number-average molecular weight and mechanical
properties of Pure PU and PU/clay nanocomposites 117
4.5 Measured tensile modulus E for Pus-clay nanocomposites 120
4.6 A summary of the kinetics parameters obtained using the simple
linear regression method 128
xi
TABLE OF CONTENTS
Page
DEDICATION ii
ABSTRACT iii
ABSTRAK v
ACKNOWLEDGEMENTS vii
APPROVAL viii
DECLARATION x
LIST OF TABLE xiv
LIST OF FIGURES xv
LIST OF ABBREVIATIONS xxi
CHAPTER
I. INTRODUCTION
1.1 Background 1
1.2 Objectives and Scopes of Work 9
II. LITERATURE REVIEW
2.1 Introduction 12
2.2 Polyurethanes History 13
2.3 Polyurethane Elastomers 17
2.3.1 Definitions 18
2.3.2 Chemistry of polyurethane (PUR)
Elastomers 19
2.4 Polyols from Natural Oils for the
Manufacture of Polyurethanes 36
2.4.1 Synthesis of Polyols based on Palm Oil 36
2.5 Preparation Methods for Polyurethane 38
2.5.1 Solvent-free reactions 38
2.6 Structure and Physical Properties
of Polyurethane Elastomers 42
2.6.1 Phase separation in segmented polyurethane 42
2.6.2 Mechanical properties of polyurethane:
The effect of structure on tensile strength 44
2.7 Market and application of Polyurethanes 44
2.8 Applications of polyurethanes 46
2.9 Synthesis of Polyurethane based on Palm Oil
Polyols 46
2.10 Polyurethane/ Clay nanocomposites 48
2.10.1 Structure of organically modified
layered silicate 49
xii
2.10.2 Types of nanocomposites 53
2.11 Characterization techniques of nanocomposites 54
2.11.1 X-ray diffraction (X-RD) 55
2.12 Nanocomposites preparation 57
2.13 Nanocomposites properties 59
2.13.1 Mechanical properties 59
2.13.2 Thermal stability 70
2.14 Kinetic study of thermal degradation 77
III. METHOD FOR DEVELOPMENT EXPERIMENTAL
3.1 Introduction 79
3.2 Materials 79
3.3. Synthesis of polyol base on palm oil 80
3.4 Preparation of Thermoplastic
Polyurethane Elastomers (TPU) 81
3.5 Preparation of Organophilic Clays 82
3.6 Preparation of Polyurethane/
Clay Nanocomposites 84
3.7 Characterization Techniques 85
3.7.1 Gel Permeation Chromatography (GPC) 86
3.7.2 Fourier Transform Infrared Spectra (FTIR) 87
3.73 X-ray diffraction (X-RD) 89
3.7.3 Dynamic mechanical Analysis(DMA) 89
3.7.5 Tensile properties 90
3.7.6 Modeling Young’s Modulus
of Polyurethane/Clay Nanocomposites 92
3.7.7 Thermal stability 94
3.7.8 Kinetic Studies 95
3.7.9 Scanning Electron Microscopy 98
3.7.10 Transmission Electron Microscopy 98
IV RESULT AND DISCUSSIONS
4.1 Synthesis of polyurethane based on
palm oil polyol 100
4.1.1 FTIR Spectroscopy Analysis 101
4.1.2 Molecular Weight 103
4.2 Preparation of untreated clay to be
clay nanocomposites with difference
surfactants i.e. Cetyl trimethyl ammonium
Bromide (CTAB) and Octadecylamines (ODA) 107
4.3 Synthesis of polyurethane based on palm oil polyol
as metric with clay nanocomposites as reinforcement 109
4.3.1 WAXD curves 109
4.3.2 FTIR Spectra 113
4.3.3 Molecular weight (MW) 117
4.3.4 Mechanical properties 118
xiii
4.3.5 Modeling Young’s Modulus of Polyurethane/
Clay nanocomposites 120
4.3.6 Thermal stability 125
4.3.7 Kinetic study on thermal degradation of
PU/Clay nanocomposites 127
4.3.8 Scanning Electron Microscopy (SEM) 132
4.3.9 Transmission Electron Microscopic (TEM) 135
V CONCLUSION 139
VI RECOMMENDATIONS 143
REFERENCES 145
BIODATA OF THE STUDENT 159
LIST OF PUBLICATIONS 160
AWARDS 161
PUBLICATIONS 163