universal grinding machine avyac a11...81190091.070 offer a11 gb.doc 1 de 1 universal grinding...

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81190091.070 Offer A11 GB.doc 1 de 1 Universal grinding machine AVYAC A11 Table : 850 x 180 mm Moving : Transversal : 240mm ; longitudinal 400 mm ZAC L'ORME LES SOURCES 42340 VEAUCHE Tél. 04 77 53 99 12 Fax 04 77 53 60 34 Mail : contact@avyac-machines.com http://www.avyac-machines.com 1. CONTENTS 1. CONTENTS 1 2. PRESENTATION 2 3. CROSSED TABLE AND COLUMN 3 4. ACCESSORIES 4 5. STANDARD MATERIALS 19

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Page 1: Universal grinding machine AVYAC A11...81190091.070 Offer A11 GB.doc 1 de 1 Universal grinding machine AVYAC A11 Table : 850 x 180 mm Moving : Transversal : 240mm ; longitudinal 400

81190091.070 Offer A11 GB.doc 1 de 1

Universal grinding machine

AVYAC A11 Table : 850 x 180 mm

Moving : Transversal : 240mm ; longitudinal 400 mm

ZAC L'ORME LES SOURCES 42340 VEAUCHE Tél. 04 77 53 99 12 Fax 04 77 53 60 34

Mail : [email protected]

http://www.avyac-machines.com

1. CONTENTS

1. CONTENTS 1

2. PRESENTATION 2

3. CROSSED TABLE AND COLUMN 3

4. ACCESSORIES 4

5. STANDARD MATERIALS 19

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2. PRESENTATION Kinematics and dimensions

COLORS: Frame : grey RAL 7035

Protections : Yellow RAL 1007 Electrical cabinet and motors : Blue RAL 5010

7 axis !!!

D

X

Z

U

C

Y

F

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3. CROSSED TABLE AND COLUMN

Swiveling around the stand 360°

Transverse compound rest travel 240 mm

Checking vernier 1 div = 0.01 mm

Dimensions of the table 850 x 180 mm

Maximum travel of table 400 mm

Groove's width 14 mm

Automatic play correction Centralized lubrication (manual)

Swiveling around the stand 360°

Spindle inclination +90° (verticale) -30°

Wheel vertical travel 380 mm

Maximum height of the table to the grinding wheel axis 430 mm

Spindle rotation speed (2 directions) 3200 / 4400 / 6400 tr/min

Maximum wheel diameter 180 mm

Axial displacement of the spindle horizontal arm 120 mm

Maximum height of spindle tip to the table when spindle is in vertical position 225 mm

Fast displacement speed of the spindle holding column 0.9 m/min

Power of the motor for spindle up and down 0.55 kW

Power of the spindle motor 2.2 kW

Real table area

Complete table area

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4. ACCESSORIES

Accessories for tool holding

Sole Brace headstock holder Headstock for conical collets MT3 Headstock MT4 Headstock MT5 Headstock

A11.31.000 A11.32.000 A11.33.000 A11.00.73°° A11.00.75° A11.00.76° A11.02.83°

gris/grey RAL 7035

gris/grey RAL 7035

gris/grey RAL 7035

To be put on sole A11.31.000 Low model : A11.17.00

Diameter 60 mm To be put on Brace

A11.32.000

Diameter 60 mm To be used with

conical collets from diameter 6 to 21 mm

(below – to order separately)

Diameter 60 mm Diameter 60 mm Diameter 60 mm

A11.31.000, A11.32.000 + A11.33.000 form the set A11.31.000/A1

Headstock SA40 Indexing device 8,10 and 12 notch disc Front pilot holder 12, 14, 16, 18 and 20

notch disc Front Pilot Front pilot tool holder

A11.02.84° A11.16.56 T819.011 A11.00.94 T818.015 A12.04.000 A12.05.000

grey RAL 7035

grey RAL 7035

black

black

Diameter 60 mm

To be used with A12.04.000,

A12.05.000 and T819.011

To be used with A11.16.56 and

A12.04.000

To be used with A12.04.000 and

T818.015

To be used with A11.00.94 and

A12.04.000

To be used with A11.00.94 or A12.05.000

To be used with A12.04.000

° : Discs for headstock have to be ordered separately °° : Discs and collets have to be ordered separately

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Bi conical collets standard for headstock A11.00.73 (diameter < 21 mm) & headstock for A51 (diameter > 21 mm)

Package of 4 collets diameter 2 to 2, 75 step 0,25mm : T830001

Package of 12 collets diameter 3 to 5, 75 step 0,25mm : T830002

Package of collets diameter 6

to 21 de 0,25 en 0,25 : T830003

Package of 44 collets diameter 21,25 to 32 step 0,25mm : T830004

Package of 32 collets diameter 32,25 to 40 step 0,25mm : T830005

Package of 4 collets diameter 2 to 5 step 1mm: T830008

Package of 16 collets diameter 6 to 1mm : T830009

Package of 11 collets diameter 22 to 32 step 1mm : T830010

Package of 8 collets diameter 33 to 40 step 1mm : T830011

Package of 47 collets diameter 40,5 to 63,5 step 0,5mm: T830006 Package of 23 collets diameter 41 to 63 step 1mm : T830012

Package of 17 collets diameter 64 to 80 step 1mm : T830007

Other accessories (other version)

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Grinding headstock CM4 or SA40

Opposite reversible point

CM2

Dividing device with 2 disc (20 and 24) Grinding device CM5

Opposite reversible point

CM2

Dividing device with 2 disc (20 and 24)

CM4 : A11.52.000 SA40 : A11.52.001 A11.52.002 A11.51.004 A11.54.000 A11.54.002 A11.54.004

Axis height 117 mm Axis height 132 mm

Grinding device SA50 Opposite reversible point CM2

Dividing device with 2 disc (20 and 24)

A11.55.000 A11.55.002 A11.55.004

Axis height 152 mm

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Chuck and holder 6 jaws chuck

diameter 125 mm 3 jaws chuck

diameter 125 mm 3 jaws chuck

diameter 100 mm MT4 holder MT5 holder SA40 holder

T815.003 T815.033 T815.036 T816.050 T816.051 T816.052

to be used with :

T816.050,T816.051, or T816.052

to be used with : T816.050,T816.051,

or T816.052

to be used with : T816.050,T816.051,

or T816.052 Used with A11.00.76 Used with A11.02.83 Used with A11.02.84

Concentricity 0.04 Diameter maxi : 34.9

mm

Concentricity 0.04 Diameter maxi 112

mm

Concentricity 0.04 Diameter maxi 98 mm

Frame between center, Chuck CM4

Frame between centre point that

can be dismantled

Low brace Chuck CM4 for collets ER32

Package of 18

collets ER32

diameter 3 to 20

mm

Chuck CM4 mill holding

A11.16.21 A11.16.05 A11.17.00 T815040 T827001

grey RAL 7035

grey RAL 7035

grey RAL 7035

Between point = 420 mm

Diameter maxi = 250 mm

To be used with A11.31.000+A11.32.000

+ A11.17.000+A12.04.000

+ A12.05.000 *

To be used with

A11.16.21

To be used with A11.16.21

T815041 : Alésage 16 T815042 : Alésage 22 T815043 : Alésage 27 T815044 : Alésage 32

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Radius device (version 2) Radius device

Possible headstock CM4 or SA40 or CM5 Tool max. diameter : 150 mm (supplied without headstock)

Headstock Dividing device with 2 disc (20

and 24)

Arm to hold saw blade

Holder for turning tools

Tool centring device with clock

A11.51.000 A11.51.004 A11.51.005 A11.51.006 A11.51.007

capacity

diameter 150 mm with set of ring diameter 27, 32, 40 mm

capacity 40 x 40 m reclining and

adjustable from + or – 15°

Allows to make convex and concave radius Oscilating head (+/- 15° to make different

clearance angles on diameters and end with progressive connection)

Sliding protected with bellows Micrometric moving on 2 axis (0.01 mm)

Tool centring device with clock (not supplied)

Headstock CM4 reclining 20° A11.51.001

Headstock SA40 reclining 20° A11.51.002

Headstock CM5 reclining 20° A11.51.003

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Helix generator without sinus line Supplied with :

Dividing disc 14/20/24 flutes Set of 4 draft

Manual indexing device Locking of moving with handle

Sole to change

axis

Restriction holder

Set of restriction

holder

Chuck for collets ESX40 with set of 10

collets

A11.15.000 A11.15.001 A11.46.001

A11.15.004

CM5/CM4 : A11.15.002 CM5/SA40 : A11.15.003

CM4/CM3 CM4/CM2 CM4/CM1

To cut flutes, grind diameters, micrometric setting for angle

Axis height 152 Max. tool diameter for cutting 50mm and grinding

80 mm Max. Tool Length 250 mm

Holder CM5 Spiral angle 0 to +90° or –90°

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Sensitive slide for grinding

Sensitive slide for grinding Set of restriction holder

Restriction holder SA40/CM4

Other spindle SA40 or with collets ESX40 (not

supplied)

Set of 10 collets ESX40 diameter 4 to 20 mm

A11.46.000 A11.46.001 A11.46.002 A11.46.003 A11.46.004

CM4/CM3 CM4/CM2 CM4/CM1

Headstock CM4, SA40 or with collets Axis height: 117 mm

Maximum moving : 150 mm Air you need : 4 bars

Supplied with : Main spindle

Filter FRL and stop tap Spindle holder reclining with handle

Below stoke adjustable

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Gundrill grinding Tap grinding Gun drill grinding device

Diameter 5 to 22 mm

V holder for gundrills diameter 22 to 32 mm

Gundrill grinding device diameter 2 to 5 mm

2-3-4 flutes Taps grinding device

5-6-8 flutes Taps grinding device

A11.45.000 A11.45.001 A11.45.002 A03.01.000 A03.04.000

To be used with

A11.45.000

grey RAL 7035

grey RAL 7035

To be used with A11.31.000+A11.32.000

not supplied

To be used with A11.31.000+A11.32.000

not supplied

Drills tightening with V form

Tightening with collets (not supplied)

2-3-4 flutes Taps grinding device

5-6-8 flutes Taps grinding device

PLANING GRINDING DEVICE Motorization for headstock Setting with A11.31.000.A1 Vice width 74 mm Vice width 95 mm Magnetic scale

A11.16.75 A11.16.000 A11.17.000 A11.50.000

green RAL 6011

green RAL 6011

Moto-reductor protections, pulley diameter 60

Variable speed motor 220 V mono, 50Hz *

Jaws opening : 62 mm Width : 74 mm

Jaws opening : 80 mm Width : 95 mm

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WHEEL HOLDER

Wheel holder diameter 13

Wheel holder diameter 20

Wheel holder diameter 32

Wheel holder diameter 13 (old

model)

Wheel holder diameter 20 (old

model)

Wheel holder diameter 32 (old

model)

Spindle (actual model)

Spindle (old model)

Wheel holder with collets for wheel on shaft

diameter 2 to 12

(new model)

110.09.000 110.10.000 110.11.000 110.30.000 110.28.000 110.29.000 100.02.000 110.32.000

For spindle 100.02.000

For spindle 100.02.000

For spindle 100.02.000 For old spindle For old spindle For old spindle For new wheel

holder

For old wheel holder

*

For spindle 100.02.000 (used with

collets Schaublin ESX20)

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VITRIFIED WHEELS

Form image Characteristics Ref Use

11A 80x50x13

blue 40A60K8VY

T821.000 End mills for cylindrical mills,

diameter & side for 3 cuts

mills

12A 150x13x20

blue 40A46K6VY

T821.159 Helix for cylindrical mills roughing

12A 150x13x20 blue

40A60J8VY T821.160 Helix for cylindrical mills

finish

11A 150x50x32 blue

40A46K8VY T821.161 End of mill for cylindrical

mills roughing

11A 150x50x32 White

40A60J7V T821.162 diameter & side for 3 cuts

mills finish

1A 150x16x20 4 blue

40A 46 K9VY T821.163 Helix for cylindrical mills

roughing

1A 150x16x20 blue

40A60J7V T821.164 Rectification radius &

cylindrical mills finish

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WHEELS CBN & DIAMOND

N° Form Characteristics Ref AVYAC machine : use :

T025

CBN D75 11V9

Grain 151 RC75

Resin Binder

T822.025 A11

2 cuts end mills

+ Diameter and outside for 3

cuts mills

T075

DIAMOND D75 11V9

Grain 151 RC75

Resin binder

T822.075 A11

2 cuts end mills

+ Diameter and outside for 3

cuts mills

T122

DIAMOND D150 4BT9

Grain 126 RC75

Resin binder

T822.122 A11 Groove of 2 cuts mills

T123

CBN D150 4BT9

Grain 126 RC75

Resin binder

T822.123 A11 Groove of 2 cuts mills

T124

DIAMOND D150 4BT9

Grain 64 RC50

Resin binder

T822.124 A11 Groove of 2 cuts mills

T125

CBN D150 4BT9

Grain 76 RC50

Resin binder

T822.125 A11 Groove of 2 cuts mills

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N° Form Characteristics Ref AVYAC machine : use :

T126

DIAMOND

D150 11V9

Grain 151 RC75

Resin binder

T822.126 A11

2 cuts end mills

+ Diameter and outside for 3

cuts mills

T127

CBN D150 11V9

Grain 181 RC75

T822.127 A11

2 cuts end mills

+ Diameter and outside for 3

cuts mills

T128

DIAMOND D150 11V9

Grain 76 RC75

Resin binder

T822.128 A11

2 cuts end mills

+ Diameter and outside for 3

cuts mills

T129

CBN D150 11V9

Grain76 RC75

T822.129 A11

2 cuts end mills

+ Diameter and outside for 3

cuts mills

T130

DIAMOND D150 1A1

Grain 151 RC75

Resin binder

T822.130 A11 Groove and radius of 2 cuts mills

T131

CBN D150 1A1

Grain 126 RC50

T822.131 A11 Groove and radius of 2 cuts mills

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N° Form Characteristics Ref AVYAC machine : use :

T132

DIAMOND

D150 1A1

Grain 76 RC75

Resin binder

T822.132 A11 Groove and radius of 2 cuts mills

T133

CBN D150 1A1

Grain 76 RC50

Resin binder

T822.133 A11 Groove and radius of 2 cuts mills

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Wheel dressing device Fixed diamond holder

(with diamond) Planing device

A11.18.000 A11.19.000

To profile wheels with accurate angles

Diamond Setting with A11.19.000

Other accessories

Coolant device Air filtration device MS80 TRAINING :

A49.02.000 A50.02.000

grey RAL 7035

grey RAL 7035

Input diameter : 50 mm

rate : 360Nm3/h Power : 0.5 kW

Pressure: 350 mm de C.E.

IP44 Weight : 68 kg

Dimensions : 80x400x400

F101: Training day in customer plant F103: Training day in our plant

50 litters with pump

*

Equipped with : A50.02.002 :

discontactor 380V A50.02.003 :

Flexible length 2m A50.02.004 : suction

cup captor A50.02.005 : Articuled arm

A50.02.006 : Bag filter

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5. STANDARD MATERIALS

STANDARD MATERIAL SUPPLIED WITH BASIC MACHINE 811.00.000

Crossed table 400 x 240 mm

Motorized column travel 380 mm

Electrical equipment with cabinet which is settled to the frame, 400V, 50 Hz.

Lighting integrated 24V (ever mounted on the machine when delivery)

Following accessories : 1 Wheel holder (110.10.000) 1 Vitrified wheel at choice (T821.163) Headstock holder complete set MT4 (A11.52.000) 1 dividing device (A11.51.004) 1 tool set 812.20.000

Documentation including : 1 Electrical drawing 1 Using technical book 1 Grinding technical book

Guaranty : parts and working during 1 year

EXWORKS PRICE