unit 1a
TRANSCRIPT
![Page 1: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/1.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
MODUL POLITEKNIKKEMENTERIAN PENDIDIKAN
MALAYSIA
04/08/23
![Page 2: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/2.jpg)
UNIT 1:
TYPES AND
CLASSIFICATION
MAIN MENU
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
AUTOMATION SYSTEM
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 3: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/3.jpg)
GENERAL OBJECTIVES :
To understand and to learn about the automation control system and its types
To learn the types of control system :pneumatichydraulicelectric
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
OBJECTIVES
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 4: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/4.jpg)
THE AIM OF THIS TOPIC :
To define the automatic control systemTo state the need of the automation control system in
industryTo state about Fixed Automation / Hard-Wire Control
SystemTo state about Flexible Automation / Programmable Control
SystemTo differentiate between Fixed Automation and Flexible
AutomationTo state the basic concept of pneumatic, hydraulic and
Electric Control SystemTo classify the pneumatic, hydraulic and electric Control
SystemTo differentiate between pneumatic, hydraulic and electric
Control System
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
OBJECTIVES
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 5: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/5.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
INTRODUCTION
AUTOMATION CONTROL SYSTEM
Up-grade QualityIncrease ProductivityCost Control
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 6: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/6.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
THE NEED OF AUTOMATION CONTROL SYSTEM IN INDUSTRY
FUNCTION OF AUTOMATION CONTROL
SYSTEM (ACS)
ACS is the system that can control a process with
a minimum or without human energy
Start
Measure
Adjust
Display Stop Output
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 7: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/7.jpg)
AUTIMATION CONTROL SYSTEM :
Fixed Automation / Hard-Wire Control designed for fixed task circuit control function – fixed and permenant difficult to run other job
Flexible Automation / Programmable Control System
complex, multitasking system circuit control function – programmed by user
and easy to modify any changes can be done by changing the
program
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
CLASSIFICATION OF AUTOMATION CONTROL SYSTEM
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 8: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/8.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
COMPARISON BETWEEN FIXED AUTOMATION AND FLEXIBLE AUTOMATION
FIXED AUTOMATION
FLEXIBLE AUTOMATION
Uses Khusus Multitasking
Kemudahan membuat perubahan / penambahbaikan
Difficult Easy
Maintenance Difficult Easy
AbilityDepends on design and manufacture Very high
Speed Slow Fast
Economical Suitable for small
systemsSuitable for all
system
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 9: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/9.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
COMPARISON BETWEEN FIXED AUTOMATION AND FLEXIBLE AUTOMATION
Fixed Control
Flexible Control
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 10: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/10.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
COMPARISON BETWEEN FIXED AUTOMATION AND FLEXIBLE AUTOMATION
Fixed Control
Flexible Control
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 11: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/11.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
TYPES OF CONTROL SYSTEM
THREE (3) tpyes of Control System based on source of supply : i. Pneumatic Control System.
ii. Hydraulic Control System.
iii. Electrical Control System.
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 12: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/12.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
PNEUMATIC CONTROL SYSTEM
Used compressed air to produce Force and Energy
Used in industry : food petrochemical robotik
The need of pneumatic control system : Compressed air supply Control valve Join tube Transducer
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 13: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/13.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
PNEUMATIC CONTROL SYSTEM
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 14: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/14.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
HYDRAULIC CONTROL SYSTEM
Used liquid to produce Force and Energy Used in automobil industry :
power system break system satelite
The need of hydraulic control system : Hydraulic liquid supply (oil) Control valve cylinder
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 15: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/15.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
HYDRAULIC CONTROL SYSTEM
Rajah 1.6a : Gambarajah blok sistem kawalan hidraulik secara insani
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 16: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/16.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
ELECTRIC CONTROL SYSTEM
Used Electrical Current AT/AU as a source Used in everywhere The need of electrical control system :
Electric supply AT/AU Input elements (switch, sensor,
transducer, valve, electronics components etc)
Output elements (motor, lamp etc) connection cable
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 17: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/17.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
ELECTRIC CONTROL SYSTEM
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 18: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/18.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
COMPARISON BETWEEN PNEUMATIC, HYDRAULIC AND ELECTRIC CONTROL SYSTEMS
Sistem kawalan pneumatik
Sistem kawalan hidraulik
Sistem kawalan elektrik
Sistem pemasangannya mudah.
Rekabentuk sistemnya ringkas.
Menggunakan udara mampat sebagai sumber bekalan untuk melakukan kerja.
Sistem pemasangannya rumit.
Menggunakan bendalir seperti minyak sebagai sumber bekalan untuk melakukan kerja.
Jika berlaku kebocoran akan menyebabkan kekotoran.
Sistem yang mudah.
Menggunakan tenaga elektrik sebagai sumber bekalan untuk melakukan kerja. Penggunaannya meluas.
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES
![Page 19: UNIT 1a](https://reader033.vdocuments.site/reader033/viewer/2022061201/546a3cc1b4af9f502e8b47c3/html5/thumbnails/19.jpg)
E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER
TAMAT
TAMAT
MAIN MENU
TOPIK 1.1
INTRODUCTION
TOPIK 1.2
TOPIK 1.3
TOPIK 1.4
TOPIK 1.5
TOPIK 1.6
TOPIK 1.7
TOPIK 1.8
OBJECTIVES