E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

MODUL POLITEKNIKKEMENTERIAN PENDIDIKAN

MALAYSIA

04/08/23

UNIT 1:

TYPES AND

CLASSIFICATION

MAIN MENU

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

AUTOMATION SYSTEM

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

GENERAL OBJECTIVES : 

To understand and to learn about the automation control system and its types

To learn the types of control system :pneumatichydraulicelectric

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

OBJECTIVES

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

THE AIM OF THIS TOPIC :

 To define the automatic control systemTo state the need of the automation control system in

industryTo state about Fixed Automation / Hard-Wire Control

SystemTo state about Flexible Automation / Programmable Control

SystemTo differentiate between Fixed Automation and Flexible

AutomationTo state the basic concept of pneumatic, hydraulic and

Electric Control SystemTo classify the pneumatic, hydraulic and electric Control

SystemTo differentiate between pneumatic, hydraulic and electric

Control System

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

OBJECTIVES

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

INTRODUCTION

AUTOMATION CONTROL SYSTEM

Up-grade QualityIncrease ProductivityCost Control

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

THE NEED OF AUTOMATION CONTROL SYSTEM IN INDUSTRY

FUNCTION OF AUTOMATION CONTROL

SYSTEM (ACS)

ACS is the system that can control a process with

a minimum or without human energy

Start

Measure

Adjust

Display Stop Output

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

AUTIMATION CONTROL SYSTEM :

Fixed Automation / Hard-Wire Control designed for fixed task circuit control function – fixed and permenant difficult to run other job

Flexible Automation / Programmable Control System

complex, multitasking system circuit control function – programmed by user

and easy to modify any changes can be done by changing the

program

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

CLASSIFICATION OF AUTOMATION CONTROL SYSTEM

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

COMPARISON BETWEEN FIXED AUTOMATION AND FLEXIBLE AUTOMATION

FIXED AUTOMATION

FLEXIBLE AUTOMATION

Uses Khusus Multitasking

Kemudahan membuat perubahan / penambahbaikan

Difficult Easy

Maintenance Difficult Easy

AbilityDepends on design and manufacture Very high

Speed Slow Fast

Economical Suitable for small

systemsSuitable for all

system

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

COMPARISON BETWEEN FIXED AUTOMATION AND FLEXIBLE AUTOMATION

Fixed Control

Flexible Control

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

COMPARISON BETWEEN FIXED AUTOMATION AND FLEXIBLE AUTOMATION

Fixed Control

Flexible Control

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

TYPES OF CONTROL SYSTEM

THREE (3) tpyes of Control System based on source of supply : i. Pneumatic Control System.

ii. Hydraulic Control System.

iii. Electrical Control System.

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

PNEUMATIC CONTROL SYSTEM

Used compressed air to produce Force and Energy

Used in industry : food petrochemical robotik

The need of pneumatic control system : Compressed air supply Control valve Join tube Transducer

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

PNEUMATIC CONTROL SYSTEM

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

HYDRAULIC CONTROL SYSTEM

Used liquid to produce Force and Energy Used in automobil industry :

power system break system satelite

The need of hydraulic control system : Hydraulic liquid supply (oil) Control valve cylinder

 

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

HYDRAULIC CONTROL SYSTEM

Rajah 1.6a : Gambarajah blok sistem kawalan hidraulik secara insani

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

ELECTRIC CONTROL SYSTEM

Used Electrical Current AT/AU as a source Used in everywhere The need of electrical control system :

Electric supply AT/AU Input elements (switch, sensor,

transducer, valve, electronics components etc)

Output elements (motor, lamp etc) connection cable

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

ELECTRIC CONTROL SYSTEM

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

COMPARISON BETWEEN PNEUMATIC, HYDRAULIC AND ELECTRIC CONTROL SYSTEMS

Sistem kawalan pneumatik

Sistem kawalan hidraulik

Sistem kawalan elektrik

Sistem pemasangannya mudah.

Rekabentuk sistemnya ringkas.

Menggunakan udara mampat sebagai sumber bekalan untuk melakukan kerja.

Sistem pemasangannya rumit.

Menggunakan bendalir seperti minyak sebagai sumber bekalan untuk melakukan kerja.

Jika berlaku kebocoran akan menyebabkan kekotoran.

Sistem yang mudah.

Menggunakan tenaga elektrik sebagai sumber bekalan untuk melakukan kerja. Penggunaannya meluas.

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES

E4800 E4800 PROGRAMMABLE LOGIC CONTROLLERPROGRAMMABLE LOGIC CONTROLLER

TAMAT

TAMAT

MAIN MENU

TOPIK 1.1

INTRODUCTION

TOPIK 1.2

TOPIK 1.3

TOPIK 1.4

TOPIK 1.5

TOPIK 1.6

TOPIK 1.7

TOPIK 1.8

OBJECTIVES