unit 1 crude oil properties.pdf

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Crude Oil Properties

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  • Crude Oil Properties

  • Crude Classification

    Paraffinic base

    Mixed or intermediate

    Naphthenic base

  • The majority of crude oil is alkanes, cycloalkanes (naphthenes), aromatics,

    polycyclic aromatics, S-containing compounds,

    etc.

    Gasoline: branched alkanes

    Diesel: linear alkanes

  • Heavier crude contains more polycyclic aromatics

    Lead to carboneceous deposits called coke

  • Some crudes contain a lot of sulfur, which leads to processing considerations

  • Mallisons method

    Classification based on residue left after distillation

    >5% paraffins..paraffinic base

    2-5 % paraffins.mixed base

  • US bureau of mines classification

    Two key fractions chosen

    Key fraction no.1....

    Boiling range 250-2750C

    Key fraction no.2

    Boiling range 389-4220C

    .At normal pressure

  • Crude Assay

    The crude assay is a compilation of laboratory and pilot plant data that defines

    the properties of the specific crude oil.

  • Contents of assay

    True boiling point curve

    Specific gravity curve

    Sulphur content

    Viscosity

    Pour point

    EFV curve

  • True Boiling Point curve (TBP)

    It is a plot of the boiling points of almost pure

    components, contained

    in the crude or fraction

    of the crude oil.

  • ASTM Distillation

    Liquid is boiled and vapours are condensed

    Vapour temperatures are noted and plotted against the distillate recovered

    These are employed as routine tests to measure quality of refinery products

  • Equilibrium Flash Vaporisation

    (EFV)

    The apparatus restricts the vapour and the liquid together until the required degree of

    vaporization is achieved.

    The percentage vaporized is plotted against temperature for several runs to

    give the EFV curve.

  • API gravity (American Petroleum Institute)

    The density of petroleum oils is expressed in terms of API gravity rather than specific gravity

    An increase in API gravity corresponds to a decrease in specific gravity.

    Specific gravity and API gravity refer to the weight per unit volume at 60F as compared to

    water at 60F.

  • Flash Point

    The flash point of an oil is the temperature at which the vapour above the oil will

    momentarily flash or explode.

    Type of apparatus

    Pensky Marten(PM) apparatus for middle distillates and fuels

    Abel apparatus for kerosene

  • Flash point

    Empirical correlation

    Flash point 0F = 0.77(ASTM 5% 0F-1500F)

  • Aniline Point

    The minimum temperature for complete miscibility of equal volumes of aniline and

    the test sample.

    The test is considered an indication of the paraffinicity of the sample.

    The aniline point is also used as a classification of the ignition quality of

    diesel fuels.

  • Reid Vapour Pressure

    The vapor pressure at 100F of a product determined in a volume of air four times the liquid volume.

    Reid vapor pressure is an indication of the ease of starting and vapor-lock tendency of a motor gasoline as well as explosion and evaporation hazards

    It is usually expressed in kPa or psig.

    The true vapour pressure is about 5-9% greater than this.

  • Octane Number

    It is a measure of gasolines resistance to knock or detonate in a cylinder of a

    petroleum engine.

    The higher the resistance the higher is the efficiency of the fuel to produce work.

  • Octane Number (contd.)

    The octane number of gasoline is that percentage of iso-octane and normal heptane which exactly matches the knocking behavior of the gasoline.

    Two types of octane numbers (to determine the sensitivity of gasoline to the severity of operating conditions)

    Research Octane number (RON)

    Motor Octane number (MON)

  • Research Octane Number (RON)

    The percentage by volume of iso-octane in a blend of iso-octane and n-heptane that knocks

    with the same intensity as the fuel being tested.

    A standardized test engine operating under standardized conditions (600 rpm) is used.

    Results are comparable to those obtained in an automobile engine operated at low speed or

    under city driving conditions

  • Motor Octane Number (MON)

    A measure of resistance to self-ignition (knocking) of a gasoline under laboratory conditions which correlates with road performance during highway driving conditions.

    The percentage by volume of iso-octane in a mixture of iso-octane and n-heptane that knocks with the same intensity as the fuel being tested.

    A standardized test engine operating under standardized conditions (900 rpm) is used.

    This test approximates cruising conditions of an automobile

  • Cetane Number

    The percentage of pure cetane in a blend of cetane and alpha-methyl-naphthalene

    which matches the ignition quality of a

    diesel fuel sample.

    This quality, specified for middle distillate fuels, is synonymous with the octane

    number of gasolines.

  • Viscosity

    It is a measure of liquids resistance to internal flow and is an indication of its

    lubricating properties.

    Common viscosity scales

    Saybolt Universal

    Saybolt Furol

    Poise

    Kinematic (Stokes or centistokes)

  • Cloud Point

    The temperature at which solidifiable compounds present in the sample begin to

    crystallize or separate from the solution

    under a method of prescribed chilling.

    Cloud point is a typical specification of middle distillate fuels

  • Pour Point

    The lowest temperature at which a petroleum oil will flow or pour when it is

    chilled without disturbance at a controlled

    rate.

    Pour point is a critical specification of middle distillate products used in cold

    climates.

  • Sulphur Content

    Crude is classified based on sulphur content.

    Sour crude: A crude which contains sulfur in amounts greater than 0.5 to 1.0 wt%, or which contains 0.05 ft3 or more of hydrogen sulfide (H2S) per 100 gal

    Sweet crude: As evident from the above definitions, a sweet crude contains little or no dissolved hydrogen sulfide and relatively small amounts of mercaptans and other sulfur compounds.

  • Salt Content

    The salt content is expressed as sodium chloride equivalent in pounds per

    thousand barrels (PTB) of crude oil.

    Typical values range from 1 to 20 PTB.

    1 PTB is roughly equivalent to 3 ppm.

  • Carbon Residue

    Carbon residue is a measure of the coke-forming tendencies of oil.

    It is determined by destructive distillation in the absence of air of the sample to a coke residue.

    The coke residue is expressed as weight percent of the original sample.

    There are two standard ASTM tests,

    Conradson carbon residue (CCR)

    Ramsbottom carbon residue (RCR).

  • Conradson Carbon Residue

  • Characterization Factors

    An index of feed quality, also useful for correlating data on physical properties.

    An indication of carbon-to-hydrogen ratio.

  • Characterisation Factors (contd.)

    The Watson (UOP) characterization factor (Kw) is defined as the cube root of the mean average boiling point in degree Rankine divided by the specific gravity.

    TB is the mean avg boiling point in 0R

    T0B is the mean avg boiling point in K

    G is the specific gravity at 600F

    827.0

    3/103

    1

    BBw

    T

    G

    TK

  • Watson Characterisation Factor

    15highly paraffinic

  • Characterisation Factors (contd.)

    Correlation index (CI) The U.S. Bureau of Mines factor for evaluating individual

    fractions from crude oil.

    The CI scale is based upon straight-chain hydrocarbons having a CI value of 0 and

    benzene having a value of 100.

    8.45647387552

    GT

    CIB

  • Correlation index

    Lower the CI value greater is the composition of paraffins

    Higher the CI value greater is the composition of naphthenes and aromatics

  • Nitrogen Content

    Nitrogen causes severe poisoning of catalysts used in processing and corrosion

    problems such as hydrogen blistering.

    Crudes containing nitrogen content above 0.25% by weight require special

    processing.

  • Metal content

    Metal contents affect

    the activities of catalysts

    Corrosion of turbine blades

    Refractory furnace linings and stack

    Metal content can be reduced by solvent extraction with propane or similar solvents.