uniflex history service crimpers - tepark · 2017. 1. 5. · uniflex-hydraulik asia pacic pte. ltd....

The best return on investment

Where we are and how to reach us....UNIFLEX-Hydraulik GmbHRobert-Bosch-Straße 50 - 52D - 61184 Karben / FrankfurtGermanyTel + 49 (0) 60 39 91 71 0Fax + 49 (0) 60 39 91 71 41email [email protected]

UNIFLEX of America LLC.1088 National ParkwaySchaumburg, ILUS 60173, U.S.A.Tel + 1 (847) 519 1100Fax + 1 (847) 519 1104email [email protected]

UNIFLEX-Hydraulik Asia pacific Pte. Ltd.No 51 Bukit Batok Cres. # 07 - 25Singapore, SGP 658077SingaporeTel + 65 68 9 66 7 95Fax + 65 68 9 66 4 28email [email protected]

Uniflex-Hydraulik Trading (Shanghai) Co., LtdRoom 1902, Fang Zheng Building, No. 1122 Xin JinQiao Road, Pudong New District201206 Shanghai, ChinaTel +86 2150 3270-22Fax +86 2150 3270-21email [email protected]

UNIFLEX-Hydraulik Asia Pacific Pte. Ltd. (Rep. Office)Kompl. Villa Melati Mas, Jl. Seruni III, Blok SR 10 No. 16, Serpong,Tangerang, Indonesia 15323Tel + 62 21 9 36 75 8 88Fax + 62 21 5 37 41 43email [email protected]

UNIFLEX Hose Assembly Machines India Pte. Ltd.Thigallarapalya Main Road, #4, 52/3A, 1st Cross,Peenya 2nd stageBangalore 560058IndiaTel + 91 988 657 86342

email [email protected]

Uniflex-Hydraulik Latin AmericaJuan Benito Blanco 78011300 MontevideoUruguay

Tel +598 2712 0660 ext. 1115Fax +598 2712 0660 ext. 2101email [email protected]

Uniflex Innovationen – oft kopiert, nie erreicht!

Uniflex Special Innovations – often copied, never reached!

www.uniflex.de

U N I F L E X H i s t o r y

Should workshops and mobile service teams do without the power and reliability of large stationary crimpers?

The answer definitely is “no”, says UNIFLEX, and their compact, multipurpose workshop crimpers provide the evidence that legendary UNIFLEX slide bearing technology may also prove its advantages in lightweight, inexpensive equipment fitting into almost any vehicle and workshop.

Even our especially economical ECOLINE models allow for rapid repair – without any loss in power, robustness and reliability. Our slide bearing technology prevents crimp force friction losses and needs no lubrication. This makes working clean and the machines are almost maintenance-free – except for the occasional replacement of the brackets.

Universal applications, efficient and energy-saving drive systems as well as safe and easy operation are characteristics of particular economic efficiency and rapid return of investment – just like an extreme lifetime: Many machines from UNIFLEX‘ early years today operate as precisely as 30 years ago.

Service Crimpers Compact, mobile and powerful

www.uniflex.de

237 L 263 265 266 280

40 40 40 70

75 70

75 70

75 70

70

75 70

70

75 70

70

75 70

75 85 70

70

75 85 70

75 110 70

110 70

118 90 70

118 90 110 70

118 90 110

118 90 110

118 100 110

118 110

118 110

118

110

118

126

126

126

Ø mm

6,8

9

10

12 + 14

16

17

19

20

22

24

25

26

28

32 + 36

38

40 + 44

47

50

54

57

62

67

71 + 74

78 + 84

86

90

92

96 + 103

106+111

116+121

126+131

Ø mm 239 239-xx-Ø-yy

6,8 50

9 50 50

10 50 50

12 50 50

14 60 50

16 60 65

17 60 65

19 60 65

20 60 65

22 60 65

24 60 65

26 75 65

28 75 80

32 75 80

36 75 80

40 75 80

44 75 80

47 75 100

50 75 100

54 75 100

57 75 100

62 75 100

Press-kraft

(ton)

Steue- rung

SAE R 12 / 4SP

Indus-trie

90° Bo-gen

max.Press-bereich

max.Press-weg

Öff-nungs-weg

Öff-nung o. Backen

Backen-typ

Ge-räusch-pegel

S 2 M 90Micro-meter

1” 1 1/4” 1” 63 mm 8 mm +22 mm 77 mm 263 Manuell -

S 2 P 90Micro-meter

1” 1 1/4” 1” 63 mm 8 mm +22 mm 77 mm 263 Druckluft -

S 2 A 90Micro-meter

1” 1 1/4” 1” 63 mm 8 mm +22 mm 77 mm 2631 Phase

elektrisch69 dBA

S 3 120 Control C 1 1/4” 2” 1 1/2” 70 mm 8 mm +35 mm 105 mm 239- xx-Ø-yy 3 kW 69 dBA

S 4 180 Control C 1 1/2” 2” 1 1/2” 70 mm 8 mm +35 mm 105 mm 239- xx-Ø-yy 4 kW 69 dBA

S 6 200 Control C 2” 3” 2” 100 mm 8 mm +45 mm 147 mm 239- xx-Ø-yy/ 266

5,5 kW 69 dBA

S 7 240öffnen /

schließen2” 2” 1 1/2” 82 mm 8 mm +24 mm 110 mm 239- xx-

Ø-yy/ 2650,55 kW 70 dBA

S 8 220Microme-

ter2” 4” 2” 139 mm 8 mm +45 mm 190 mm 239- xx-

Ø-yy / 237L4 kW 69 dBA

S 10 280Microme-

ter2” 4” 2” 139 mm 8 mm +45 mm 190 mm 239- xx-

Ø-yy / 237L5,5 kW 69 dBA

UA4 135Micro meter

1 1/4‘‘ 1 1/2‘‘ 1 1/4” 57 mm 8 mm +15 mm 73 mm 280 0,75kW 69 dBA

HM 200 130Micro meter

1 1/4‘‘ 1 1/2‘‘ 1 1/2‘‘ 70 mm 8 mm +30 mm 1000 mm 239 3 kW 69 dBA

Crimp-force

(ton)Control

SAE R 12 / 4SP

Indus-try

90° Bow

max.crimp range

max.crimp path

OpeningO. no dies

die type DriveNoise level

Crimp-force

(ton)Control

SAE R 12 / 4SP

Indus-try

90° El- bow

Max.crimp range

Max.crimp path

OpeningOpening no dies

Die type DriveNoise level

In 1972, the machine builder and graduate engineer Peter Schröck established UNIFLEX Hydraulik GmbH in Frankfurt/Main. Owing to pioneering innovations and extraordinary product quality, the flourishing enterprise soon developed into a global provider of machines for hose production.

UNIFLEX-Hydraulik GmbH became a member of the Freiherren Waitz group in 1992. This laid the foundation for further growth. In 1996, the company occupied a new, larger office and production building in Karben, 10 km north of Frankfurt/Main.

The subsidiary UNIFLEX of America LLC, with its present registered office in Schaumburg near Chicago, Illinois, was established in 1998 to support the markets in the Americas. In June 2004, UNIFLEX opened a subsidiary in Singapore from where our Asia-Pacific custo-mers are served. We are also represented by offices in Tangerang, Indonesia and Shanghai, China since 2007 and 2009, respectively. In 2013 subsidiaries opened in Montevideo, Uru-guay and Bangalore, India.

Today, after more than 40 years, UNIFLEX is a system provider in hose production – from workshop equipment to production plants. Innovative and reliable as well as durable hose crimpers, cutting machines, pin prick tools, skiving machines, marking tools, test systems, software and cleaning machines have been and are being developed and marketed in close cooperation with leading hose manufac-turers and users.

Technische Änderungen vorbehalten. / We reserve the right to make technical changes without notice. Daten abhängig von der Armatur / Data according to the fitting || Mit Grundbacken / with master diesOptionen sind Maschinenbauteile, die nur ab Werk lieferbar sind und nicht nachrüstbar || Options are machine parts that can only be ordered while buying the machine.

Service Crimpers

Quality Made in Germany

For UNIFLEX Hydraulik GmbH, it is very important to assure a steady, high-quality system. Especially when crimpers that generate enormous production force of 90 – 2000 tons in one tool. Quality and construction of a machine influence its durability and therefore the customer‘s satisfaction.

All UNIFLEX machines are being produced and proofed after strict standards. That is because all components must be produced with strict tolerances so the end product will match all customers‘ standards.

This strict tolerance allows UNIFLEX machines to produces a high crimping force and accuracy.

UNIFLEX has set itself high goals to satisfy customers for decades to come.

UNIFLEX has been developing hydraulic machines based on own experience and the experience of its customers for over 40 years. During this time, efficiency and the customer‘s return on investment have been UNIFLEX‘s main goals.

There are not only individually produced machines, but also matching software programs and adjustable acces-sories that are being chosen with care from UNIFLEX employees from all over the world.

This picture for example shows how easy it is to crimp all kinds of pieces, even elbow pieces, here on a HM 325. The long master dies make this possible.

Gone are problems with difficult forms of pieces. Where other companies fail, UNIFLEX has the solution.

Only through continuous research and development can we remain the best. Customer expectations do not only need to be fulfilled but surpassed, globally.

Service Crimpers Overview

Technical Data S 2 UA 4 HM 200 S 3 S 4 S 7 DC S 6 S 8 / S 10

Crimp force (ton) 90 135 130 120 180 240 200 220

SAE R12 1“ 1 ¼“ 1 ¼“ 1 ¼“ 1 ½“ 2“ 2“ 2“

Industry 1 ¼“ 1 ½“ 2“ 2“ 2“ 2“ 3“ 4“

Max. crimp range (mm) 63 57 70 70 70 82 100 139

Opening (mm) + 22 + 15 + 30 + 35 + 35 + 24 + 45 + 45

Type of application Mobile Workshop Workshop Workshop Workshop Mobile Workshop Workshop

First Class Advantages

Greaseless

Universal

Ecoline

The First Class Advantages will be explained in the Image Catalogue.

S 6S 6 EcolineS 6 DC

S 7 S 8S 10S 8 EcolineS 10 Ecoline

S 4 EcolineS 4 CS 4 DC

S 2S 2 M + MM S 2 MHS 2 PS 2 AS 2 DC

UA 4 S 3 EcolineS 3 DC

HM 200HM 200 EcolineHM 200 DC



Service Crimpers

Must workshops and mobile service teams do without the power and reliability of large stationary crimpers? UNIFLEX‘s answer is a definite “no“, and our compact, multi-purpose workshop crimpers prove that the advantages of the legendary slide bearing technology can also be used in light-weight, inexpensive equipment that will fit into almost any vehicle and workshop. Nume-rous drive variants are available.

S 2

SM 2 H with special pump. (The conveyed volume is around three times higher than the standard value (11.26 cm³ to 39.33 cm³), which means crimping is carried out in one-third the time.)

PTS System is an acces-sory

On S2 M models, an opti-cal signal is given when the crimp measure is rea-ched. The electric variants have an automatic stop function.

Telescopic hand-lever pump available for S2M and S2 MH.

Ergonomic

Is the lightest with the biggest Opening in its class Flexible to handle2 - level hand pump

Compact Design

Finds a place in every workshopIdeal for on-site service

Slide bearing technology

No greasing improves cleanliness of machineProlongs the machine‘s lifetimeMaximum productivity with very low main-tenance costsFlaking cannot stick in greaseno risk of prematurely damaging the crimping headEnd product can be used in sanitary applications without cleaning20% more capability for crimping stronger or more difficult couplings versus our competition’s equivalent crimpersConsistently accurate crimp result

CE compliant 6

Technical data S 2 M S 2 MM Ecoline S 2 P S 2 A S 2 DC

Crimp force (ton) 90 No grease: 20% less frictionSAE R12 4SP 1 piece 1 1/4“SAE R12 4SP 2 pieces 1“Industry 1 1/4“90 ° elbow 1“Max. crimp range (mm) with master dies 63

Opening (mm) + 22

Opening without dies 77 mm

Speed (mm/sec) Close Press

- -0,90,9

5,80,6

2,40,2

Drive Manual Manual Air Pressure 1 phase electr. 12 / 24 Volt Oil 0,75 l 0,75 l 2 l 1,5 l 1,5 l

L x W x H (mm) 500 x 420 x 440 170 x 220 x 330

380 x 400 x 310 450 x 450 x 350 450 x 450 x 450

Weight (kg) 32 31 33 41 41Accessory

PTS SystemTU Table

Package Machine + PB Ø 17, 20, 24, 28, 32, 40 + QDS 26X B

More Accessories can be found on pages 21f, as well as on the inside of this catalogue‘s jacket.

S 2 MM Ecoline S 2 P

S 2

S 2 A S 2 DC5



Service Crimpers

Technical data UA 4

Crimp force (ton) 135

No grease: 20% less friction

SAE R12 4SP 1 piece 1 1/4“SAE R15 4SH 2 pieces 1“

SAE R12 4SP 2 pieces 1 1/4“

Industry 1 1/2“90 ° elbow 1 1/4“Max. crimp range (mm)with master dies 57 + 8 (65)

Opening (mm) + 15Opening without dies 73 mm

Drive 0,75 kW

Oil 5 lL x W x H (mm) 380 x 390 x 500Weight tool (kg) 65Weight power unit (kg) 25

AccessoryTU Table

PackageMachine+ PB 17, 19, 22, 25, 28, 32, 38, 44, 58

The powerful workshop crimper UA4 with its capability to crimp a wide range of hoses, up to 1 ¼ SAE R15 or 4 SH (even two-piece versions) offers maximum flexibility at a great value. The open, horizontally slidable compression dies spring open to facilitate crimping of short 90° fittings with long necks. Thanks to the standard-equipped 115 or 230 V sing-le-phase power unit, the UA4 is ready for operation globally. This UNIFLEX crimper is also equipped with the legendary greaseless slide bearing technology.

Tools can be changed cleanly and rapidly using the divided crimping die set.

The small, compact design makes the UA4 easy to use and work around.

Easily accessible

Easy crimping of elbow pieces

UA 4

Easy to handle

Openly built for easy crimping even of 90° elbow piecesHorizontally relocatable stamp for more accessi-bilityDivided dies for quick and easy changes

Powerfull crimping tool

Makes crimping of hydraulic hoses possible with 1½“ 1 piece and 1¼“ 2 pieces 4SP

Compact Design

Finds a place in every workshop


No greasing improves cleanliness of machine and prolongs its lifetimeMaximum productivity with very low main-tenance costsFlaking cannot stick in grease, no risk of prema-turely damaging the crimping headEnd product can be used in sanitary applications without cleaning20% more capability for crimping stronger or more difficult couplings versus our competition’s equivalent crimpersConsistently accurate crimp result

CE compliant

8 7 More Accessories can be found on pages 21f, as well as on the inside of this catalogue‘s jacket.

UA 4



As the unrivaled classic in the 1¼“ field, with its narrow, innovative construction, high level of user friendliness, versatility and long ser-vice life, this HM 200 sets the unbeatable standard for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of solid master dies allows you to crimp all types of fittings with the greaseless slide bearing technology, which also reduces maintenance costs.

Service Crimpers

HM 200The micrometer allows you to easily set thecrimping diame-ter.

The large opening stroke allows you to crimp allcommon types of fittings without chan-ging thecrimp dies.

The 12V /24V units offer space- and weight-savingdeployment options, e.g. for fitting servicetrucks.

A box with master dies is available in a package

10

Technical data HM 200 HM 200 Ecoline

HM 200 DC


no grease: 20% less friction

SAE R13 1 piece 1 1/2“SAE R12 2 piece 1 1/4“SAE R13 2 piece 1“SAE R15 2 piece 1“Industry 2“90 ° ellbow 1 1/2“Max. crimp force (mm) with master dies

70

Opening (mm) + 30Opening without dies 100 mmSpeed (mm/sec)

Close + Crimp

Open

3,5

5,9

Drive 3 kWOil 40 l 4 l

L x W x H (mm)

- Aggregat DC800 x 530 x

630800 x 530 x

630

420 x 535 x 520

450 x 270 x 230

Weight (kg) 140 140 88Accessory

TA(A)

QDS 239 B + QDS 239 R + TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf

PTS System

TU Table + TU Rack PB239

LUF / LUS LampeOptions

Control C.2Package

Machine + PB Ø 17, 20, 24, 28, 32, 40, 44, 50+ QDS 239 B+ QDC 239.5

Big opening

Openly built for easy crimping even of 90° elbow pieces, without taking out all dies

Compact Design



No greasing improves cleanliness of machine and prolongs its lifetime

Maximum productivity with very low maintenance costs

Flaking cannot stick in grease, no risk of prematurely damaging the crimping head

End product can be used in sanitary appli-cations without cleaning

20% more capability for crimping stron-ger or more difficult couplings versus our competition’s equivalent crimpersConsistently accurate crimp result

ECOLINE Version

High quality for beginners

CE compliant

9More Accessories can be found on pages 21f, as well as on the inside of this catalogue‘s jacket.

HM 200

HM 200 Ecoline



Service Crimpers

Technical data S 3 Ecoline S 3 DC



SAE R15 4SH 1 piece 1 1/4“

SAE R15 4SH 2 pieces 1“

SAE R15 4SP 2 pieces 1 1/4“

Industry 2“

90 ° elbow 1 1/2“

Max. crimp force (mm) with master dies

70

Opening (mm) +35

Opening without dies 105 mm

Speed (mm/sec)

Close + Crimp

Open

4

6,5

1

1,8

Drive 3 kW 1,8 kW

Oil 35 l 4 l

L x W x H (mm) 545 x 580 x 672 505 x 430 x 485

Weight (kg) 150 130

Accessory

Mirror SHS

TA


PTS System


LUF / LUS Lampe

Package

Machine

+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50+ QDS 239 B+ QDC 239.5

S 3 DC

S 3 Ecoline

S 3

Due to its narrow and innovative construction, high level of user friendliness and long service life, the S3 sets new standards for quality and cost effectiveness. Its compact construction allows for ergonomic working.The use of long master dies allows you to crimp 90° elbow fittings up to 1 ¼“ with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases the product quality.

x

The S3 series is fitted with the clean slide bea-ring technology.

The S3 series can be used to crimp short 90° elbow fittings with a long drop. This is impossible for otherconventional machines.

With the double pin connection, it is possible to crimp onboth sides of S3 series machines.

The mirror is an accessory

This box with master dies is available as an accessory.

1211 More Accessories can be found on pages 21f, as well as on the inside of this catalogue‘s jacket.

Big opening


Compact Design





Flaking cannot stick in grease, no risk of prematu-rely damaging the crimping head

End product can be used in sanitary applications without cleaning

20% more capability for crimping stronger or more difficult couplings versus our competition’s equivalent crimpers

Consistently accurate crimp result

ECOLINE Version


CE compliant



As the unrivaled classic in the 1¼“ field, with its narrow, innovative construction, high level of user friendliness, versatility and long ser-vice life, the machine sets the unbeatable standard for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of solid master dies allows you to crimp all types of fittings with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases product quality.

Service Crimpers

S 4

x

The S3 serie is fitted with the clean slide bearing technology.

The S3 series can be used to crimp short 90° elbow fittings with a long drop. This is impossible for otherconventional machines.

With the double pin connection, it is pos-sible to crimp onboth sides of S3 series machines.

PTS System is an acces-sory

This master die box is in a package available

14

Technical data S 4 S 4 Ecoline S4 DC



SAE R12 4SP 1 piece 2“SAE R15 4SH 2 piece 1 1/4“SAE R12 4SP 2 piece 2“Industry 2“90 ° ellbow 1 1/2“Max. crimp range (mm) with master dies

70

Opening (mm) + 35Opening without dies 105 mmSpeed (mm/sec)

Close + Crimp

Open

2,7

2,7

4,7

0,80,8

1,3

Drive 3 kW 1,8 kW

Oil 35 l 4 l

L x W x H (mm) 720 x 600 x 672

592 x 545 x 672

509 x 430 x 485

Weight (kg) 203 160 132

Options

Control C.2

Accessory

TA(A)


PTS System


LUF / LUS Lampe

Package

Machine + PB Ø 17, 20, 24, 28, 32, 40, 47, 54, 62

+ QDS 239 B

+ QDC 239.5

13 More Accessories can be found on pages 21f, as well as on the inside of this catalogue‘s jacket.

S 4 C.2

S 4 Ecoline S 4 DC

Big opening


Compact Design









ECOLINE Version


CE compliant



Service Crimpers

Due to its narrow, innovative construction, high level of user friendliness, and long service life, the S7 sets the standard for quality and cost effectiveness. Balanced weight and compact engineered design make the S7 perfect for workshops and on-site service up to 2“. The tried and tested greaseless slide bearing technology reduces maintenance and increases the product quality.

S7 DC Technical data S7 + S7 DC



SAE R15 4SP 1 piece 2“SAE R15 1½“4 SH 2 pieces 2“Industry 2“90 ° elbow 1½“Max. crimp range (mm) with master dies 82


Speed (mm/sec)Close + Crimp Open

Manual0,42

Manual

Drive 0,75 kW

Oil 2,3 l

L x W x H (mm) 430 x 367 x 682

Weight (kg) 77Accessories

PTS SystemTU Table12 / 24 Volt1 / 3 Phase

PackageMachine+ PB 17, 20, 24, 28, 32, 40, 44, 50, 57, 71+QDS 239 B+ QDC 239.5

15

The classical micro-meter brings perfect crimping dimensions.

The QDS 261 B is avai-lable in the package.

Manual closing

Globally the lightest mobile 2“ Service crimper. Also available in 12/24 Volt.


S 7

Big opening


Compact Design









CE compliant



Service Crimpers

Technical data S 6 S 6 Ecoline

S 6 Ecoline DC



SAE R15 4SH 1 piece 2“

4SH 2 pieces 2“

SAE R15 2 ppieces 1 1/2“

Industry 3“

90 ° elbow 2“

Max. crimp range (mm) with master dies

100

Opening (mm) +45Opening without dies 147 mmSpeed (mm/sec)

Close

Crimp

Open

9,7

2,2

16

Phase 3 Phase 1 DC

4,9 3,6 1,3

2,3 1,3 0,6

8,2 6,1 2,1

Drive 4 kW 1,8 kW

Oil 55 l 50 l 44 l

L x W x H (mm) 690 x 600 x 1350

700 x 600 x 735

605 x 505 x 558

Weight (kg) 374 248 238

OptionControl C.2

AccessoryTA(A)

QDS 239 B + QDS 239 R + QDS 239 S (not: Ecoline version)+ TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F Shelf

PTS System


LUF / LUS LampePackage

Machine

+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, 71

+ 266.239L+ QDC 239.5+ QDS 239 B

S 6

Due to its narrow and innovative construction, high level of user friendliness and long service life, the S6 sets new standards for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of long master dies allows you to crimp 90° elbow fittings up to 1 ¼“ with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases the product quality.

x

With the double pin connection, it is possible to crimp onboth sides of S3 series machines.

The S6 series can be used to crimp short 90° elbow fittings with a long drop. This is impos-sible for other conventional machines.

As an option you can get the new and user friendly Control C.2

The S6 Eco-line with TU Rack 18-PB239

The micro-meter makes it possible to adjust the cor-rect crimping dimension.


S 6

17

S 6 DC S6 Ecoline C.2

Big opening


Big crimping tool

Crimping of 3“ industry hoses is made possible

Compact Design









ECOLINE Version


CE compliant



Service Crimpers

Technical data S 8 S 8 Ecoline S 10 S 10

Ecoline

Crimp force (ton) 220 280


SAE R15 4SH 1 piece 2“

4SH 2 pieces 2“SAE R15 2 pieces 1½“ 2“Industry 4“90 ° elbow 2“Max. crimp range (mm) with master dies 139


Speed (mm/sec) CloseCrimpOpen

6,11,7

10,3

4,82,37,9

6,11,7

10,3

Phase 14,82,37,9

Drive 4 kW 5,5 kW 4 kW

Oil 55 l 50 l 55 l 50 l

L x W x H (mm) 690 x 600 x 1400

700 x 600 x 845

690 x 600 x 1400

700 x 600 x 845

Weight (kg) 390 372 390 372Option

Control C.2Accessory

TA(A)QDS 239 B + QDS 239 R + QDS 239 S (not in Ecoline version)+ TU-QDS F 239 I + TU-QDS F Basic +TU-QDS F ShelfPTS SystemTU Table + TU Rack PB239LUF / LUS LampePS Double (not Ecoline)

PackageMachine+ PB Ø 17, 20, 24, 28, 32, 40, 44, 50, 57, 71 + 266.239L+ QDS 239 B+ QDC 239.5

S 8, S 10

Due to its narrow and innovative construction, high level of user friendliness and long service life, the S8 /10 sets new standards for quality and cost effectiveness. Its compact construction allows for ergonomic working. The use of long master dies allows you to crimp 90° elbow fittings up to 2“ with the tried and tested greaseless slide bearing technology, which reduces maintenance costs and increases the product qua-lity.

The S8 /10 series is fitted with the clean slide bearing techno-logy.

As an option you can get the new and user fri-endly Control C.2.

PS Double Footpedal

The microme-ter gives the pos-sibility to adjust the correct crimping dimen-sion.


S 8 + S 10

S 8 Ecoline + S 10 Ecoline19

Big opening


Big crimping tool

Crimping of 4“ industry hoses is made possible

Compact Design









ECOLINE Version


CE compliant



The new machine control C.2 Control C.2

The new CONTROL C.2 with its intuitive operation for UNIFLEX crimpers, test benches and several more products has a colour touch display. The new menus (Quick-Start-Menu and Production Menu) as well as the possibility to individualize each and every menu and application will make your work much easier. Everything van be controlled via HID, i.e. via Windows devices. In addition, you can record, monitor and assure the quality of your product and how the machine works via the PFM option.

Control C.2

Production management for serial production, production in line with your own processes

Endless item memory increases productivity and consistencyItem data easily searchable for faster set up of the next part. Data set filtering for faster productionData sets can be read in via scannerScanner menus can be linked to your production data setIntuitive operation

Service via network

Simple organization of changes, maintenance and management of production data setsCentral order management from the desktop saves time and moneyWindows based

Upload and download data

Easily upload and download data using HID-com-pliant devices, such as external database, scanners, USB flash drive, Vernier calipers or remotely via the Internet

START

Language selection, other languages

available upon request.

Configuration units.

Input of pressing dimension, correction value, hold time, aperture diameter, pre-selection of counter and crimping dies (automatic).

(1) By pressing dimension (parameter)

Input of pressure, hold time, aperture diameter, pre-selection counter and crimping dies.

(2) By pressure (parameter)

Articles can be searched for and created numerically or alpha-nume-rically. Articles can be easily selected using the "Quick Search Menu".

(3) Via the integrated database (4) Barcode scanner

Scanner article data via barcode.(accessories)

Input of the crimping dimension diameter, correction value and crimping dies (automatic).

(4)

Four choices for selecting compres-sion parameters quickly and easily. Selection menu includes pressing by dimension, by pressure, stored parameters in integrated database in the controller, or by use of a barcode scanner.

(1) (2) (3)

LOGIN MENU

(4)

Factory settings via user details and password with functionality assignments and user rights.

Quick menu and production menu.

TESTARTIKEL_

TESTARTIKEL_

oder

User Login

Language Units

Login by menu

Start the machine and its control:

Di�erent users are possible:

After the Login, you have the choice: Quick Menu or Producti-on Menu

ORQuick Menu Production Menu

Production Menu

21 22



24

Control C.2

ACCESSORIES (can be retro�tted at any time)

Order number: UTS Ctrl C Package or separately available:UTS Ctrl C.2 + Notebook 807.351

PFM - Pressure Force MeasuringQuality-enhancing option for series production. With PFM, the upper and lower pressure limits can be set by adjusting the tolerance values obtained from test pressing. Pressures outside these limits are output as errors. It is possible to let the machine switch off at a fixed upper or lower limit obtaining a higher process safety.

This way you can display and record combinations of incorrect hose and fittings, skipped work stage, such as skiving of the hose or a poorly positioned hose-fitting connection.Achieve integrated quality control without any additional effort.

Order number: PFM

Fußmaus als separate Bestätigungstaste

: 800.610

Order number: TA(A) PS Double.2

Death stop Double footswitch

Order number: Calp Ctrl C.2 (software + hardware)

Calibrating your machine is simple using digital measu-rement via the software and the calibration mandrel.

Measuring point menu with foot mouse / Vernier caliper (3 or 4"): Quality testing using calipers and foot mouse (as OK button). With the digital calipers, you can also check the pressing dimensions for conicity and ovality (number of measurement points). The pictogram-driven menu control guides you through the entire process.

Order number: Kit 800.610 + 800.606 / Caliper Ctrl C 3 inchOr Kit 800.610 + 800.609 / Caliper Ctrl C 4 inch

Barcode Scanner

Order number: BCR Ctrl C.2UTS Ctrl C.2 Software + Notebook

Allows the reading and output of production data or measu-red data (including time stamps) for complete production documentation. The ability to block the machine’s user interface against erroneous input increases the transparency of the production process.

Menus can be adapetd individually on demand.

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Would you like to have the controller be part of your overall branding scheme? Have it configured with your part or pictures of your products and make the operator‘s job easier and decrease potential liability? Make it interface with production operating system to increase productivity?

UNIFLEX can customize the operator interface to meet your needs. Simply compile your company solution from the vof menus, interfaces and options offered. Clients including EATON, CATERPILLAR and Intertraco are already advantage of our corporate programming solutions.

On demand:Schaltschrank XXL

Communication with server or machine. Order management via server.

Paperless communication:

External database connection. Allows you to retrieve and save the documented

XML/CSV interface:

PFC Pressure Force Control

n

UX TOUCH 1800 mm cord

Order number: 807.602

TOUCH - non branded - 1800 mm cord

Order number: 807.496

CI-compliant menus.

Topics customized in line with corporate identity:

Communication with the server or withother machines.

Operating mode configurations:

For optional components.

The UNIFLEX PFC (Pressure Force Control) option offers two ways to stop a compression – based on the distance travelled or the applied force, as happens with PFC.

Stopping a compression stroke due to applied force can meet certain application requirements, specifically those where material behavior must be taken into account.

Thus also makes it possible to press brittle materials, such as fibre glass. Many industry-leading glass insulator producers are already using PFC profitably

PFC provides readings of pressing power and pressing position at any time during the pressing process. These measurements are displayed and analysed graphically. On the basis of just a few test pressings, you will learn exactly how to have the machine produce the perfect final assembly. This process can then be repeated by setting the pressing force, the rate the force increases and the precise time to switch to stop. By saving these values to the controller, you can improve productivity through shorter set up time and consistent quality can be achieved, thereby dramatically increasing customer satisfaction and profitability.

CORPORATE PROGRAMMING as a SPECIAL SOLUTION (ex works)

Other options:

OPTION (ex works)


Notes

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Weitere Informationen

UNIFLEX Voltages

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S 6.3 ECOLINE_00 : 380-420 Volt 50 Hz 3 PhaseS 6.3 ECOLINE_20_21 : 220-240 volt 50/60 hz 3 phaseS 6.3 ECOLINE_23 : 230 Volt- 50 Hz - 1 PhaseS 6.3 ECOLINE_22 : 220 Volt 60 Hz 1 phaseS 6.2 ECOLINE_90 : 12 Volt DCS 6.2 ECOLINE_91 : 24 Volt DCS 6.3_Eco_C.2_MVA : 220-480 volt 50/60hz 3 phaseS 6.3_A_00 : 380-420 Volt 50 Hz 3 PhaseS 6.3_C.2_MVA : 220-480 volt 50/60hz 3 phase

S 8.1i_Ecoline_00 : 380-420 Volt 50 Hz 3 PhaseS 8.1i_Ecoline_20 : 220-240 volt 50/60 hz 3 phaseS 8.1i_Ecoline_23 : 230 Volt- 50 Hz - 1 PhaseS 8.1i_Ecoline_22 : 220 Volt 60 Hz 1 phaseS 8.3i___00 : 380-420 Volt 50 Hz 3 PhaseS 8.3i___20 : 220-240 volt 50/60 hz 3 phaseS 8.3i_C.2_MVA : 220-480 volt 50/60hz 3 phase

S 10.1i_Ecoline_00 : 380-420 Volt 50 Hz 3 PhaseS 10.1i_Ecoline_20 : 220-240 volt 50/60 hz 3 phaseS 10.1i_Ecoline_23 : 230 Volt- 50 Hz - 1 PhaseS 10.1i_Ecoline_22 : 220 Volt 60 Hz 1 phaseS 10.3i___00 : 380-420 Volt 50 Hz 3 PhaseS 10.3i___20 : 220-240 volt 50/60 hz 3 phaseS 10.3i_C.2_MVA : 220-480 volt 50/60hz 3 phase

S 2.1_M : ManualS 2.1_MM_Ecoline: ManualS 2.1_P : PneumaticS 2.1_A_23 : 230 Volt- 50 Hz - 1 Phase S 2.1_A_11 : 110 Volt 60 Hz 1 phaseS 2.1_A_22 : 220 Volt 60 Hz 1 phaseS 2.1_A_90 : 12 Volt DCS 2.1_A_91 : 24 Volt Dc

UA 4_MVC : 220-240 Volt 50-60 hZ - 1 PhaseUA 4_08_11 : 110-120 Volt 50-60 Hz 1 Phase

HM 200.4__00 : 380-420 Volt 50 Hz 3 PhasesHM 200.4__20 : 220-240 Volt 50/60 hz 3 phasesHM 200.4 ECOLINE_00 : 380-420 Volt 50 Hz 3 Phases HM 200.4 ECOLINE_20_21 : 220-240 Volt 50/60 hz 3 phasesHM 200.4 ECOLINE_23: 230 Volt- 50 Hz - 1 PhaseHM 200.4 ECOLINE DC_90 : 12 Volt DCHM 200.4 ECOLINE DC_91 : 24 Volt Dc

S 3.3 ECOLINE_00 : 380-420 Volt 50 Hz 3 Phases S 3.3 ECOLINE_20_21 : 220-240 Volt 50/60 hz 3 phasesS 3.2 ECOLINE_23 : 230 Volt- 50 Hz - 1 PhaseS 3.2 ECOLINE_22 : 220 Volt 60 Hz 1 phaseS 3.2 ECOLINE_90 : 12 Volt DcS 3.2 ECOLINE_91 : 24 Volt DC

S 4.2 ECOLINE_00 : 380-420 Volt 50 Hz 3 Phases S 4.2 ECOLINE_20_21 : 220-240 Volt 50/60 hz 3 phasesS 4.2 ECOLINE_23 : 230 Volt- 50 Hz - 1 PhaseS 4.2 ECOLINE_22 : 220 Volt 60 Hz 1 phaseS 4.2 ECOLINE_90 : 12 Volt DcS 4.2 ECOLINE_91 : 24 Volt DC S 4.3_Eco_C.2_MVA : 220-480 volt 50/60hz 3 phases

S 7_00 : 380-420 Volt 50 Hz 3 Phases S 7_20 : 220-240 Volt 50/60 hz 3 phasesS 7_90 : 12 Volt DcS 7_91 : 24 Volt DC

UNIFLEX Product Catalogue

• Productions Crimpers

• Service Crimpers

• Peripheral Equipment

• Proof and Clean

• Special Machines

• Image Catalogue

QDS 239 B + QDC 239.5 TA (A) Mirror / SHS LUS / LUFStandard in Standard for HM 3xx series LUS with LED and adapter Machine packages LUF with Halogen adapter

PTS SYSTEM Marking and crimping in one step according to DIN 20066, EN 853, EN 854, EN 856, EN 857 PTS 52: Zeichen/character 4 x 2,0 mm /

marking depth ca. 0,3 - 0,5 mm

PTS 32: character 3 x 1,5 mm /

marking depth ca. 0,3 mm

Accessories

P 200, 202, 204, 213, 261, 265 immer 10 Stck. / always 10 eachP 262 /263 Ø 14 – 32 = 17 Stck. / eachP 239 Ø 14 – 24 = 12 Stck. / each Ø 26 – 50 = 17 Stck. / eachP 239L Ø 14 – 22 = 14 Stck. / each Ø 24 – 40 = 15 Stck. / each Ø 44 – 50 = 10 Stck. / eachP 232L Ø 17 – 20 = 21 Stck. / each Ø 24 – 28 = 22 Stck. / each Ø 40 – 44 = 24 Stck. / each Ø 47 – 62 = 10 Stck. / each Ø 67 – 90 = 11 Stck. / eachP 237L Ø 54 – 67 = 24 Stck. / each Ø 71 – 121= 11 Stck. / eachP 266L Ø 54 – 78 = 10 Stck. / each

Anzahl Buchstaben Amount of characters

QDS 239 C / T QDS 239 S QDS 239 R Oil Cooler OCS 10 retroMobile storage for dies Storage for dies 239 / 239 L and Prevent the heating of hydraulic Camera System - die alternative type 239 / 239 L (12 / 24 Satz) 237L directly on the machine or the oil. A constant oil temperature to the mirror, for a better sight and 237 L (2 oder 4 Satz) wall; for type 239 to UX-table leads to reproducible crimp line adjustment results

TU QDS Die Storage System:For PB 232 + 237 + 239 + 266 dies

+ + + =Table TU + Basic Sheet + Shelf + Pod TU-QDS F Basic TU-QDS F Shelf TU-QDS F239I with prepared holes

Service Crimpers

uniflex history service crimpers - tepark · 2017. 1. 5. · uniflex-hydraulik asia pacic pte. ltd....

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