unified frontend and backend industrie 4.0 roadmap for...
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Unified Frontend and Backend Industrie 4.0 Roadmap for Semiconductor Manufacturing Bernd Waschneck, Lee Wei Fong Brian, Koh Chey Wooon Benny, Christoph Rippler, Gottfried Schmid [email protected] 1
The industrial revolution leads to connected and intelligent production
INDUSTRY 1.0
With steam power from the agrarian to the industrial society
INDUSTRY 2.0
Using electric power for assembly line and mass
production
INDUSTRY 3.0
Computerization of production
INDUSTRY 4.0
Intelligent networking of humans, machines and
products
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Digitalization to be addressed across Infineon processes
I40@IFX as digitalization within manufacturing, supply chain and technology development
Based on: PwC | Strategy&, McKinsey
Digitalization of products and services
New business
models & customer experience
Digitalization and integration of value chain
Digitalization I40@IFX: Digitalization within manufacturing,
supply chain and technology development
Generation and analysis of data to gain
knowledge, make predictions and automate
decision making.
Digitalization
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I40@IFX uses the strengths of humans and robots
Creative New and uncertain environments
Flexible
Stable and standardized environment
Efficient
Fast
Collaboration with robots
enables humans to focus on
creative and value adding
tasks.
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Pre-requisite
Connect the data
See what is happening
Understand what is happening
Anticipate what will happen
System decides what will happen
We have a clear way to measure and develop I40@IFX
Automated decisions
Prediction
Knowledge
Information
Connection
Stabilization & Standardization
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The Fields of Action have different I40 Levels
I40@IFX
I4.0
@IF
X F
ield
s o
f Action
Towards I40@IFX
Inte
gra
tion
Security
Dig
ital W
ork
ing L
ife
Auto
mation 4
.0
Auto
mation 3
.0
Big
Data
& A
naly
tics
Data
Quality
Enable
r fo
r I4
0@
IFX
Automated decisions
Prediction
Knowledge
Information
Connection
Stabilization & Standardization
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Industry 4.0 supports achieving operational excellence in different areas of semiconductor manufacturing
Are
as
/Fu
nc
tio
na
liti
es/7
Pil
lars
Automated decisions
Prediction
Knowledge
Information
Connection
Stabilization & Standardization
Work
flow
Auto
mation
WIP
Flo
w M
anagem
ent
Pro
cess C
ontr
ol Auto
mation
Manufa
ctu
ring D
ata
M
anagem
ent
Mate
rial Id
entification &
Tra
ckin
g
Equip
ment
Auto
mation
Mate
rial H
andling
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The FE-BE Industrie 4.0 Roadmap
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The FE-BE Industrie 4.0 Roadmap
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Application: Assessment of Frontend and Backend site
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Application to a Frontend site of the Infineon Technologies AG
Workflow
Automation
WIP flow
Management
Process
Control…
Manufacturing
Data Mgmt
Material
Handling
Material
Identification…
Equipment
Automation
Workflow
Automation
WIP flow
Management
Process
Control…
Manufacturing
Data Mgmt
Material
Handling
Material
Identification…
Equipment
Automation
Application to a Backend site of the Infineon Technologies AG
Automation Roadmap Result: Backend sites Pilot assessment Mfg site [Site1 | Site2 | Site3]
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Workflow Automation
WIP flow Management
Process ControlAutomation
Manufacturing DataMgmt
Material Handling
Material Identification &Tracking
Equipment Automation
Mfg Site-1 Mfg Site-2 Mfg Site-3
• Project1 : ggg [All] • Project2 : hhh [All] • Project3 : iii [Site3]
• Project1 : eee [All] • Project2 : fff [Site1 & Site3]
• Project1 : aaa [All] • Project2 : bbb [Site2]
• Project1 : YYY [All] • Project2: QQ [All]
• Project1 : ccc [Site1]
• Project1 : ddd [All]
• Project1 : xxx [All] • Project2 : yyy [All]
Work Flow Automation
2017 2018 2019 2020 2021 2022
Sub Categlory1
Sub Categloty2
Idea1
Project – Site1 Project - ALL Idea2
Project - ALL Project – Site2
Project – Site2
Idea5
Project- Site3
Project - ALL Idea8
Project - ALL
Idea8
Idea6 Idea10
Project- ALL
Idea9
Idea3
Project – Site3
Idea7
Idea4
Project- ALL
Project - ALL
Project - ALL
12 2017-07-18 confidential Copyright © Infineon Technologies AG 2017. All rights reserved. Infineon Proprietary
Conclusion
Clear way to measure degree of digitalization and to develop manufacturing sites further
Suitable for in-depth benchmarks with other semiconductor companies
Provides an overview of digitalization at Infineon to science and fosters a discussion.
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