unece safety guidelines and good practices for tailings ... · •early warning system necessary...

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UNECE Safety Guidelines and Good Practices for Tailings Management Facilities and lessons learned from past tailings accidents in the UNECE region, including in view of NaTech risks Pavel DANIHELKA VUBP Prague, & Technical University of Ostrava CZECH REPUBLIC Mail: [email protected] TAILINGS 2019, Almaty 1

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Page 1: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

UNECE Safety Guidelines and Good Practices for Tailings Management Facilities and lessons learned from past tailings accidents in the UNECE

region, including in view of NaTech risks

Pavel DANIHELKA

VUBP Prague, & Technical University of Ostrava CZECH REPUBLIC

Mail: [email protected] 2019, Almaty 1

Page 2: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Motto

Satellite imagery has lead us to the realization that tailings facilities are probably the largest man-made structures on earth.

Their safety, for the protection of life, the environment and property is an essential need in today’s mining operations.

These factors, and thev elatively poor safety record revealed by the numbers of failures in tailings dams have led to an increasing awareness of the need for enhanced safety provisions in the design and operation of tailings dams.

ICOLD 2001

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Page 3: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

History of major tailing dams accidents

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Page 4: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Some examples and case studies in Europe

• Kolontár (Aika) 2010

• Stava 1985

• Baia Mare 2000

• Los Frailes 1998

• Atik 2000

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Page 5: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Kolontár (Ajka), Hungary 4.10.2010: "Redsludge" tragedy

TAILINGS 2019, Almaty 5

On 4 October 2010, a “red mud” spill had occured following a tailings pond

failure at an aluminum processing plant in Hungary.

Red mud driven by the pond water flooded downstream 2 villages and

travelled through a creek leading to the Danube River, approx. 160 km.

Source: Dr. C. Zanbak, TCMA report

Before accident

Page 6: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Kolontár (Ajka), Hungary

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after

Page 7: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Kolontár (Ajka), Hungary

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Effect of sludge

Page 8: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Lessons learned from Ajka accident

• The information that content of the tailing is not characterized as „hazardous“ does not assure safety

• Behaviour of sludge as pH, particulates, viscosity, inertial force etc. must be evaluated as well

• Signs of coming accidents were overviewed and neglected

• Without real emergency plan, efficiency of accident mitigation may be very limited

TAILINGS 2019, Almaty 8

Page 9: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Case study: STAVA

On July 19, 1985, a fluorite

tailings dam of Prealpi

Mineraia failed at Stava,

Trento, Italy. 200,000 m3 of

tailings flowed 4.2 km

downstream at a speed of up

to 90 km/h, killing 268 people

and destroying 62 buildings.

The total surface area

affected was 43.5 hectares.

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Page 10: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Stava accident

• The tailings dam consisted of two basins built on a slope. The failure with a collapse of the up-slope basin. The inflow of the released material caused the overtopping and subsequent collapse of the lower basin.

• Dams were constructed with an unacceptably low factor of safety and that the failure probably was triggered by a blocked decant pipe located within the tailings.

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Page 11: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Stava lessons learned

• Tailing location had been badly chosen in view of the vulnerability of the downstream town and hotels.

• Bad safety management

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Page 12: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

BAIA MARE

January 30, 2000 in Baia Mare (Romania)

the biggest freshwater disaster in Central

and Eastern Europe.

Nearly 100,000 m3 of cyanide and heavy

metal-contamined liquid spilled into the

Lupus stream, reaching the Szamos, Tisza,

and finally Danube rivers and killing

hundreds of tones of fish and poisoning the

drinking water of more than 2 million

people in Hungary.

Case study:

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Page 13: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

VARIABILITY OF CAUSES OF ACCIDENT

• Inadequate management• Lack of control of hydraulical system• Error in site selection and investigation• Unsatisfactory foundation, lack of stability of downstream

slope• Seepage • Overtoping• Earthquake• Landsliding

MAIN ROOT CAUSE:

RISK ANALYSIS AND MANAGEMENT NEGLECTEDTAILINGS 2019, Almaty 13

Page 14: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Distribution of causes of tailing dams accidents

Source: ICOLD Bulletin 121

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Page 15: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

VARIABILITY OF CONSEQUENCES

1. Flooding, wave of slurry

2. Contamination of surface water, living organismsintoxication

3. Drinking and irrigation surface water contamination

4. Drinking and irrigation underground water contamination

5. Soil contamination

6. As consequence of 2),3),4)ad.5 : Food chain contamination

» FREQUENTLY INVOLVES TRANSBOUNDARY EFFECT

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Page 16: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

CONSEQUENCES II:

• Consequences to human lives, health and well being.Evaluation of consequences with stakeholders necessary

• Direct costs (remediation, compensation, ...)

• Social disturbance

• Consequence to environment – short time and long time impacts

• Economical consequences and operability

• Indirect costs

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Page 17: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Costs of TMF Failures

Physical failure: recent large failures $30 to $100 millions in direct costs

Environmental failure: some recent clean-up liabilities to several $100’s of millions

Closure liability: some recent examples in $ 500 milon to $ 4 billion range

Industry/investor impacts: Shareholder value losses and industry imposed constraints and costs amounting to many billions of dollars

TAILINGS 2018, Astana 17

Page 18: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Emergency preparedness needs

• Preparedness to accident, even with low probability

• Early warning system necessary

• Training and not only desktop one

• Information of all subjects potentially involved

• Crisis management including training

• Open and honest communication with municipalities, emergency response teams, government bodies (inspection…)

• Communication with media

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Page 19: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

What is needed in the case of accident ?

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Page 20: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

One mythus:

We will manage accident by

improvisation…

Page 21: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved
Page 22: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved
Page 23: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved
Page 24: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved
Page 25: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

GREEN PHILIPPINES 2009

Page 26: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

GREEN PHILIPPINES 2009

Page 27: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved
Page 28: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Another mythus:„We operate it long time without any accident, so safety is prooved“

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Lassing Talk Mine,

Austria 1998

Aberfan, Wales (UK)

1966

Page 29: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

What is it „NATECH“?

Natural hazard triggered technological accident

Fire

Toxic Release

Environmental

contamination

Explosion

Flood

Earthquake

Lightning

Landslide

Wind

Tsunami

Etc.

Source: JRC IspraTAILINGS 2019, Almaty 29

Page 30: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

NATECHs and TMF accidents

example: Baia Mare

.

Toxic Release

Environmental

contamination

.

Flood

Earthquake

.

Landslide

.

Tsunami

Etc.

Source: JRC IspraTAILINGS 2019, Almaty 30

Page 31: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

©Kansas Wing of the Civil Air Patrol

Hurricane, USA, 2005 Floods, Czech Republic, 2002

Flood, 2007

Earthquake, 2011

Hurricane, 2005

Landslide, 2013 Source: JRC IspraTAILINGS 2019, Almaty 31

Page 32: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

• Represent about 5% of the known industrial accidents in France

• The BARPI lists 920 NaTech accidents between 1992 et 2012 in its ARIA database.

French experience – dabase BARPI /MoE

Lightning: 17%

Wind: 7%

Snow: 4%

Extremetemperatur

es: 17%

Heavy rain & floods:

52%

Earthquakes & landslides: 3% TAILINGS 2019, Almaty 32

Page 33: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Near-miss: Ostramo waste deposit

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Page 34: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Some international actions• The OECD Guiding Principles on Chemical Accident Prevention,

Preparedness and Response: Chapter 18 Natechs (2nd Addendum 2015)

• UNDRR (formely UNISDR)

actions

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Page 35: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Exchange of experiences and good practices

Seminar on Land-Use Planning & Industrial Safety16-17th May 2018 in Mechelen, Belgium. Co-organized by UNECE, the government of Flanders (Belgium) and the EIB, with participation by UNISDR.

Seminar on Risk Assessment Methodologies underthe Convention on the Transboundary Effects of Industrial Accidents 4th December 2018. Organized by UNECE, with participation by UNISDR.

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Page 36: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Development of UNECE guidance materialsavailable usually in Russian language as well

▪ Safety Guidelines and Good Practices for Tailings Management Facilities ▪ Improving the safety of industrial tailings management facilities based on the example of

Ukrainian facilities▪ Guidance on Land-Use Planning, the Siting of Hazardous Activities and related Safety Aspects▪ Overview of Methodologies for Hazard Rating of Industrial Sites▪ Sectoral Checklist for Preparation and Inspection of a Safety Report▪ Guidelines (to the Sectoral Checklist) for Preparation and Inspection of a Safety Report

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Page 37: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

• Tailing facilities are necessary for industrial development, but without proper safety management they can cause major accidents

• To ensure safety, overall process of risk management including bothprevention and preparedness should be applied and continuously improved

• International experience sharing, good practices exchange and cooperation is one from keys for success

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Conclusions

Page 38: UNECE Safety Guidelines and Good Practices for Tailings ... · •Early warning system necessary •Training and not only desktop one •Information of all subjects potentially involved

Thank you for your kind attention

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