understanding gasification incentives: risks, benefits, & cost · risks, benefits, & cost....
TRANSCRIPT
Gasification Technologies Conference
October 10, 2005
David Berg Andrew Paterson
DOE, Office of Policy & International Affairs
www.ClimateVISION.gov
Understanding Gasification Incentives: Risks, Benefits, & Cost
2
Overview
• Context: Drivers of Energy Policy– The “Energy Investment Challenge” – Enhancing energy security – Storm damage recovery – Climate challenge
“Business Case for Commercial Deployment of IGCC”• Business Case Team: DOE, EPRI, EPA (with DOD)
– Financial Advisors: Scully Capital RISK: Findings from key risks questionnaireLIFT: Results from financial analysis of incentivesSCORING: Results of budget scoring analysis
3
The Energy Investment Challenge
IGCC at Tampa PECO
IGCC in Wabash, IN
4
The Energy Investment Challenge (IEA)“We don’t have an energy crisis, we have an energy investment crisis. We will need billions invested.”
Admiral Skip Bowman, Nuclear Energy Institute, 2005
Roughly $1,000 billion needs to be invested in North Americaeach decade to meet energy demands, half of it in the electric sector.
World Energy Investment
Outlook, 2003IEA
For U.S. & Canada $Billions
$- $100 $200 $300 $400 $500
Oil - Explore & Develop
Oil sands, other
Oil Refining
Gas - Explore & Develop
LNG terminals
Gas Transmission
Gas Distribution / Storage
Coal - Mining
Electricity - Generation
Elec- Transmission
Elec- Distribution
2001-2010 2011-2020
Investments in energy efficiency are additional
5
Situation Briefing: Damage from Hurricane
D
CAB
U.S. oil firms examine Katrina damageThe U.S. Coast Guard reported at least 20 oil rigs or platforms missing in the Gulf of Mexico, while officials estimated 95 percent of regional oil and natural gas production and eight refineries along the coast remained shut down. Several crude pipelines on the Gulf Coast remained out of service due to power outages, damage and flooding, creating more strains for the sector. What's more, DOE said Port Fourchon in Louisiana, which handles a large share of U.S. crude oil and natural gas imports, was severely damaged by Hurricane Katrina and cut off by flood waters. In all, about 1.4 million bpd of crude production -- about 7 percent of domestic demand -- was down, and concerns about the lack of feedstock for refineries prompted the United States to offer to loan crude from its Strategic Petroleum Reserve to companies to replace lost output. The offer helped ease oil prices from record highs above $70 per barrel. But U.S. crude still remained at a red-hot $68.94 a barrel, down 87 cents from Tuesday when crude, gasoline and heating oil futures set record peaks.
• 20-25% of national oil & gas rigs shutdown;
• Nearly 60 rigs damaged in Gulf
• Several pipelines damaged, crimping supplies to other regions
• 8-10 refineries down, some more damaged than others; could take weeks or months
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$12.00
$6.00
Oil,Gas Supply Constraints & Price Volatility
Crude OilAscent of crude oil prices in 2004-2005 threatens economic growth and provides a painful reminder of U.S. commercial vulnerability arising from the Nation’s dependency on oil imports.
Natural GasNatural gas price volatility, >100% variation in a year, is damaging key industries that depend on gas (e.g., chemicals, fertilizers, metals, cement). Stakeholders resist LNG terminals.
Create opening for coal gasificationCreate opening for coal gasification
$45.00
$70.00
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U.S. Power Plant Sector, 1950 – 2004 The wave of NGCCs built since 1998 faces bankruptcy, mothballs, or idleness due to high gas prices. Many new plants are under study.
-
50,000
100,000
150,000
200,000
250,000
300,000
1950's 1960's 1970's 1980's 1990's ‘00-’04
OtherRenewableOilHydroNuclearNatural GasCoal
Sources: EIA, Form 860 for 2003; EIA, Electric Power Monthly, Nov. 2004, Table ES-3.
Actual capacity factor (<20%)
Actual capacity factor (<20%)
New power capacity by decade
8
Challenge: CO2 Emissions by Sector, 2002
Electr
Resident
Comcl
Industr
Transp
Coal
Nuclear
Petro
N.Gas
0
100
200
300
400
500
600
Mill
ion
Tons
of C
arbo
n (M
tC)
CO2 emissions are concentrated in electricity, industry, & transportation sectors. Expanding nuclear reduces power’s GHG intensity. Programs in hydrogen, fuel cells, biofuels, and “Freedom Car” are aimed at the transport sector.
IGCC can play a role in alleviating gas shortages and building “carbon management” options.
CO2 from electricity shown in total and then allocated to residential, commercial, and industrial.
ElectricityTransport
Fuel SourceEnd-use
Sector
9
Energy Policy Act 2005
• $14.5 billion in tax benefits + other funding assistance
• Provides incentives for power and fuels from coal gasification, nuclear power, grid upgrades, energy efficiency, and renewable power and fuels
• Clarifies rules for siting power infrastructure and investment, and grid reliability
• Addresses climate challenge through sound voluntary actions and acceleration of technology
President George W. Bush signing H.R. 6, The Energy Policy Act of 2005, at Sandia National Laboratory in Albuquerque, NM, on Monday, August 8, 2005. Congressmen Ralph Hall (R, TX) and Joe Barton (R, TX), and Senators Pete Domenici (R, NM) and Jeff Bingaman (D, NM) also are on the stage.
August 8, 2005
May 2001
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DOD’s “Clean Fuel” Initiative
• To gain secure fuel supplies, DOD seeks domestic commercial sources of clean fuels.
• To start, DOD will catalyze industrial clean fuels production based on coal gasification for FT fuels.
• DOD will develop fuel specifications; procure supplies of fuels for testing; and evaluate, demonstrate, certify, and implement clean fuels.
• DOD’s analysis confirms that production of sufficient fuel supplies for testing requires government incentives.
• DOD faces similar roadblocks as IGCC: High cost of fuels production, plant reliability concerns, environmental uncertainties, financing difficulties.
• Collaborative analysis of risks and incentives can create synergies for DOD, DOE, EPA, & states—and opportunities for industry to build commercial plants.
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Business Case: Coal’s Lead Role in Power
By 2020, EIA forecasts that U.S. will still use coal for 45% – 50% of U.S. electricity…
Climate VISION:How do we best shift to coal gasification to reduce emissions and build “carbon capture” potential, or move to coal refining capacity?
EIA forecast for U.S. electricity generation, 2002 – 2020 (AEO 2004)
-
1,000
2,000
3,000
4,000
5,000
6,000
2002 2012 2020
Elec
tric
ity G
ener
ated
(Bill
ion
KW
hs)
Coal Nuclear Gas Dual fuel
Hydro Bio+MSW Wind Solar
2002 2012 2020
12
Risk: Analysis of Transaction Chain Views
Severity
Probability
RISKEVALUATION
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Overview and Approach to Risk Assessment
Energy Project
Development Timeline
Risk Analysis of Project
Development Stages
Rating and Ranking of Risks by Stages
Evaluation, Application
of Risk Mitigation
Mechanisms
This diagram depicts the study’s logic flow and approach to the analysis.
$
$
Design & Development
Engineering &Construction
Operations &Maintenance
CloseFinancing
Permitting
Repayment and profit
possibledowntime
Regulatory and policy risks
Technical and operating risks
Market risks
$
$
Design & Development
Engineering &Construction
Operations &Maintenance
CloseFinancing
Permitting
Repayment and profit
possibledowntime
$
$
Design & Development
Engineering &Construction
Operations &Maintenance
CloseFinancing
Permitting
Repayment and profit
possibledowntime
Regulatory and policy risksRegulatory and policy risks
Technical and operating risksTechnical and operating risks
Market risksMarket risksCashTimeline
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Risk Ratings: Broad Set of IntervieweesExamples• GE, ConocoPhillips, Praxair, GTC• Bechtel, Fluor, Parsons, B&W • AEP, Cinergy, Duke, TVA• Excelsior, Baard, Tondu, TriGen• APPA coal group, NRECA• DOE, EPA, NETL• NARUC + OH, IL, IN, PA• NASEO + Coal boards, RDAs• Eastman, Peabody, Kennecott• CSFB, JP Morgan, SwissRe• S&P, Fitch, Moody’s• PJM, MISO• NRDC, CATF, WRI, EDF• UND-CEED, SIU, UK
Interviewee Categories1. Vendors & Tech firms2. Engineering contractors (EPCs)3. Utilities (regulated, merchants, hybrids)4. Independent power co’s (IPPs)5. Public Power & Co-ops6. Government agencies7. Public Utility Commissions8. State / Local Agencies (Comm; Devel)9. Fuel / Coal / Chemical companies10. Financial (Banks, Funds, Insurance)11. Rating agencies12. Transmission entities (TransCos)13. “Pragmatic” NGOs (vs. “ideologues”)14. Universities / Research centers
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IGCC Risk Ratings 2005 – 1: Technical
0.0 5.0 10.0 15.0 20.0 25.0
High capital cost
High labor/operating cost
Excessive downtime
Poor tech performance
Lack of standardization
Lack of workforce to build
Lack of skilled operators
Lag in engineering progress
Damage from accidents
Thin EPC/vendor support
Waste disposal disruption
Rating of IGCC Risks (probability x severity)1) Technical Risks
Problem: standard IGCC system not resolved fully.
IGCC system not fully developed, and faces extra downtime early onto fine tune performance. Lack of EPC confidence shows up here.
40 ratings
Workforce issues are not rated as high risks.
Average
High capital cost and excessive downtime remain key risks, though lower than in 2004. Technical risk also ranks high.
16
IGCC Risk Ratings 2005 – 2: Regulatory
0.0 5.0 10.0 15.0 20.0 25.0
State air permitting on PC
Fed mercury regs favor PC
Fed SOx/NOx regs help PC
Little carbon capture value
IGCC reg tied to NGCC
No cost edge on CO2 sequest
No state policies for IGCC
Nat'l policy on IGCC lags
Rating of IGCC Risks (probability x severity)2) Regulatory Risks
Regulatory issues are not seen as "deal-killers", though doubts remain about national policy commitment and that carbon capture value will ever materialize.
40 ratings
Average
Concerns about state & national regulation of coal grew. Unclear advantages on emissions for IGCC pose an investment risk.
17
IGCC Risk Ratings 2005 – 3: Market
0.0 5.0 10.0 15.0 20.0 25.0
LT electric demand
Coal transport erosion
Old coal competition
Lower gas prices
Coal prices rise
Interest rates rise
PUC rate approval fails
Financing difficult
By-product revenue lags
IGCC customer fails
Rating of IGCC Risks (probability x severity)3) Market Risks
Vulnerability to interest rate rises is keyed to high capital costs; though some buyers have access to low rate debt. PUC approval (or long-term off-take) and financing are still viewed as problematic.
The competitive position of coal has improved with recent gas price spikes and volatility. "Old coal" poses some challenge, but not overwhelming because of its low efficiencies. Most believe that gas prices will stay higher now.
40 ratings
Average
IGCC units will be baseload, so PUC support would help with market risks. Financing difficulties are derivative from other risks.
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Recap: Highest Risk Ratings (2004 v. 2005)High capital cost and excessive downtime remain high risks for all owner types. Critical regulatory issues (e.g., where IGCC carries advantages) are also a focus. Environmental (state, national) & utility commission policies are not well defined.
Risk Area for IGCC A B A x B 2004Highest Risks Probablty Severity Rating Rating
1 High Capital Cost 3.8 3.9 14.5 19.23 Excessive Downtime 3.5 3.7 13.1 15.28 Materials & Budget Overruns 3.3 3.5 11.2 10.410 EPC/Vendor Wrap 2.9 3.6 10.3 6.812 State Air Permitting on PC 3.8 3.5 13.3 10.915 Little Carbon Capture Value 3.4 3.2 10.8 10.818 No State Policies for IGCC 3.2 3.6 11.2 11.719 Nat'l Policy on IGCC Lags 3.2 3.7 12.0 13.726 PUC Rate Approval Fails 3.1 3.9 12.0 12.527 Financing Difficult 3.4 3.9 13.4 16.1
Overall Average 2.8 3.2 9.1 9.5
Q#
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“Lift”: Analysis of Financial Incentives
• Covered incentives discussed during development of Energy Policy Act of 2005.
• Included the incentives approved in EPAct 2005.
20
Range of LCOE Benefits for IOUs ($/MWh)
• Tax incentives provide the most “lift” for IOUs—tracking well with EPRI findings.
• IOU results are less sensitive due to normalization process embodied in rate making.
• The “juice” in the 3Party Covenant is tied to its “leveraged return” assumption.
IOUBenefits: $ / MWh 55 / 45
Cost of equity 11.5%
Structural IncentivesLoan guarantee $0.58Direct loan $1.713Party Covenant (no leverage) $0.323Party Covenant (with leverage) $10.52
Tax IncentivesProduction tax credit (0.9 c / KWh) $4.04Investment tax credit (20% on gasifier) $3.14Tax credit bonds N / A
21
Range of LCOE Benefits for Merchant Power ($/MWh)
Benefits: $ / MWh 60 / 40 60 / 40High IRR ( 15% )
Low IRR ( 13% )
Structural IncentivesLoan guarantee $0.31 $4.40Direct loan $1.38 $5.423Party Covenant (no leverage) $3.58 $6.773Party Covenant (with leverage) $15.48 $16.95
Tax IncentivesProduction tax credit (0.9 c / KWh) $6.38 $9.57Investment tax credit (20% on gasifier) $1.18 $4.90Tax credit bonds N / A N / A
Merchant
MPPs and IPPs exhibit more LCOE sensitivity than IOUs.– Reflects “price taker” status and dynamic tax effects.
• Both types of incentives benefit MPPs
• MPPs are more cash-flow driven than IOUs
• Ratepayer / owner benefit tradeoff (IRR vs. LCOE)
22
Range of LCOE Benefits for IPPs ($/MWh)
Benefits: $ / MWh 70 / 30 70 / 30High IRR ( 17% )
Low IRR ( 15% )
Structural IncentivesLoan guarantee $7.96 $10.27Direct loan $9.41 $11.683Party Covenant (no leverage) Not done Not done3Party Covenant (with leverage) $15.77 $17.31
Tax IncentivesProduction tax credit (0.9 c / KWh) $5.08 $8.90Investment tax credit (20% on gasifier) $2.68 $5.67Tax credit bonds N / A N / A
IPP
MPPs and IPPs exhibit more LCOE sensitivity than IOUs.– Reflects “price taker” status and dynamic tax effects.
• Structural tools benefit leveraged IPPs due to lower interest rates, higher leverage—and better access to debt.
• Tax incentives provide less “lift”.
23
Scoring Analysis for Financial Incentives
24
Budgetary Costs ($ Millions)
Budget Cost ($Millions) (10 yrs) Life (10 yrs) Life (10 yrs) LifeBudget Score
Total Score
Budget Score
Total Score
Budget Score
Total Score
Structural IncentivesLoan guarantee $11 $11 $61 $61 $61 $61Direct loan $11 $11 $60 $60 $60 $603Party Covenant (no leverage) $2 $2 $3 $3 N / A N / A3Party Covenant (with leverage) $2 $2 $3 $3 $3 $3
Tax IncentivesProduction tax credit (0.9 c / KWh) $234 $344 $234 $344 $234 $344Investment tax credit (20% on gasifier) $114 $101 $114 $101 $114 $101Tax credit bonds N / A N / A N / A N / A N / A N / A
Merchant IPPIOU
• Tax incentives, which score dollar-for-dollar, are expensive.• IOUs’ better credit standing translates into lower budget scoring.• 3Party Covenant improves scoring by reducing default exposure.
25
Budget Scoring Factors (FCRA)
Reduces Scoring• Robust independent credit
rating (S&P, Moody’s, Fitch)• Short term of guarantee• More equity financing• Very strong off-takers or PUC
support / mandate• Confined terms for trigger• Additional collateral or
recovery • Superior rights in liquidation• Tighter payment terms• Higher interest rate or fees• Solid environmental permits
Increases Scoring• Weak credit rating, or below
investment grade• Longer term of guarantee• Less equity from owners• Weak off-take agreements
and/or tepid PUC support• Broader terms for trigger• No collateral beyond project
assets• Inferior liquidation position• Liberal payment terms• Lower interest rate or fees • Questionable permit status
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Backup slides
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Plant Cost and Configuration AssumptionsTechnical Parameters
Net Capacity 520 MWe (600 MWe gross) Net Heat Rate 8600 Btu/kWh Coal Type Pittsburg 8 Spare Gasifier Yes SOx Control Technology MDEA (Methyl Diethanol Amine) SCR Included No Construction Time 3 Years In Service Date 2009 Plant Life 30 Years
Capital Costs (in 2004 Dollars) Plant Costs $839 Million Financing and Development $122 Million Other $ 19 Million TOTAL $980 Million
Operating Parameters (in 2004 Dollars) Fixed Costs $30.2 Million / Year Insurance Costs $3.6 Million / Year Property Costs $10.9 Million / Year Variable Costs 0.9 mills / KWh CAIR and CAMR Compliance Costs 0.7 mills / KWh to 0.95 mills / KWh Fuel Costs $1.5 /MBtu Availability Ramp-Up in Years 1,2,3 60%, 70%, 80% Availability in Steady State (Year 4 onward)Average Availability Over Project Life
90% 88%
Environmental Performance Net Emissions SOx 0.0321 lb/MMBTU Net Emissions NOx 0.0621 lb/MMBTU Net Emissions Mercury 0.84 lb/Trjllion BTU Net Emissions Carbon Dioxide 203 lb/MMBTU
$839 = $1400600 per KWe
$980 = $1885520 per KWe
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Financing Assumptions
Financing Assumptions: Investor Owned Utility
Merchant Power Producer
Independent Power Producer Public Power
Capital Structure: 45% Equity, 55% Debt 40% Equity, 60% Debt 30% Equity, 70% Debt 10% Equity, 90% Debt
Interest Rate: 6.5% 8% 8% 5%
Amortization: Level Principal Mortgage Style Mortgage Style Level Principal
Loan Term: 30 Years 20 Years 20 Years 30 Years
Reserves: No Reserves Specific to Project
No Reserves Specific to Project Debt Service Reserve No Reserves Specific
to ProjectAllowance for Funds Used During Construction:
Recovered in Rates N/A N/A N/A
After-Tax Equity Internal Rate of Return (Range):
N/A 13% - 15% 15% - 17% N/A
Return on Equity: 11.5% N/A N/A N/A
Weight Average Cost of Capital: 7.3% 8.1% 7.9% 5%
Marginal Income Tax Rate: 39.2% 39.2% 39.2% N/A
Tax Loss Benefits: Utilized Currently Utilized Currently Utilized Currently N/A
29
Range of Benefits in LCOE ($/MWh)
• IOU results track well with EPRI findings.• MPPs and IPPs exhibit more LCOE sensitivity than IOUs.
– Reflects “price taker” status and dynamic tax effects.• IOUs less sensitive due to normalization process embodied in rate making.• The “juice” in the 3 Party Covenant is tied to a “leverage return” assumption.
IOUBenefits: $ / MWh 55 / 45 60 / 40 60 / 40 70 / 30 70 / 30
Equity at 11.5%
Low IRR 13%
High IRR 15%
Low IRR 15%
High IRR 17%
Structural IncentiveLoan Guarantee $0.58 $0.31 $4.40 $7.96 $10.27Direct Loan $1.71 $1.38 $5.42 $9.41 $11.683-Party covenant (no leverage) $0.32 $3.58 $6.77 Not done Not done3-Party covenant (with leverage) $10.52 $15.48 $16.95 $15.77 $17.31
Tax IncentiveProduction Tax Credit (0.9 c / KWh) $4.04 $6.38 $9.57 $5.08 $8.90Investment Tax Credit (20% on Gasifie $3.14 $1.18 $4.90 $2.68 $5.67Tax Credit Bonds N / A N / A N / A N / A N / A
Merchant IPP
30
Incentive Benefit/Cost Ratio and Rank
• Despite modest benefits for IOUs, credit incentives tend to be cost efficient relative to tax incentives.
• Accelerated Depreciation stands out among tax-based incentives.• 3 P Covenant efficiency is tied to leverage and initial credit rating
assumption.
Ratio Rank Ratio Rank Ratio Rank Ratio Rank
Loan Guarantee 4.23 4 3.05 6 11.65 2 N/A N/ADirect Loan 12.50 2 4.49 4 13.88 1 N/A N/A3Party Covenant w Leverage 230.00 1 7.83 1 6.97 3 N/A N/A
3Party Covenant w/o Leverage 10.67 3 3.07 5 N/A N/A N/A N/A
Production Tax Credit (0.9¢/KWh) 1.18 10 2.05 9 2.05 8 N/A N/A
Production Tax Credit (1.80¢/KWh) 1.19 9 2.38 7 2.61 7 N/A N/A
Accelerated Depreciation 3.04 5 4.76 2 6.41 4 N/A N/AInvestment Tax Credit (20% on Gasification Portion) 2.34 7 2.28 8 3.12 6 N/A N/A
Tax Exempt Bonds 1.96 8 N/A N/A N/A N/A N/A N/ATax Credit Bonds N/A N/A N/A N/A N/A N/A 1.77 1ITC and AD 2.95 6 4.73 3 5.88 5 N/A N/A
Credit-Based Incentives
Tax-Based Incentives
Public Power
Incentive
Investor Owned Utility
Merchant Power Producer
Independent Power Producer
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Risks & Responses: Observations for 2005 • Top concerns remain constant: high capital cost and excessive
downtime. Will performance wraps be adequate? No signed deals yet leaving some uncertainty about price, terms.
• If federal government accepts significant technology (downtime) risk, then adequate EPC wrap probably could be negotiated with lower total cost.
• Concern about lack of clarity of state regulatory policies on conventional coal is rising, which adds risk for competitiveness of IGCC plants. This risk jumped the most since last year.
• Risk of natural gas prices dropping was rated lower than 2004, but carries big impact. Even with Eastern coal prices rising, IGCC can compete.
• Owners remain skeptical that carbon capture advantages will materialize by 2010. IGCCs have edge on mercury; but, CAMR is in litigation.
• Concerns about coal transport constraints doubled, but are not high yet.
• Lack of clarity that PUCs will accept high capital costs to gain long-term emissions and rate stability remains of concern.
• Workforce issues (for construction and operation) rate low.