understanding and control of combustion dynamics in gas

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Understanding and Control of Combustion Understanding and Control of Combustion Dynamics in Gas Turbine Combustors Dynamics in Gas Turbine Combustors Georgia Institute of Technology Georgia Institute of Technology Ben T. Zinn, Tim Lieuwen, Yedidia Neumeier, and Ben Bellows SCIES Project 02-01-SR095 DOE COOPERATIVE AGREEMENT DE-FC26-02NT41431 Tom J. George, Program Manager, DOE/NETL Richard Wenglarz, Manager of Research, SCIES Project Awarded (05/01/2002, 36 Month Duration) $452,695 Total Contract Value

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Page 1: Understanding and Control of Combustion Dynamics in Gas

Understanding and Control of Combustion Understanding and Control of Combustion Dynamics in Gas Turbine CombustorsDynamics in Gas Turbine Combustors

Georgia Institute of TechnologyGeorgia Institute of Technology

Ben T. Zinn, Tim Lieuwen, Yedidia Neumeier, andBen Bellows

SCIES Project 02-01-SR095DOE COOPERATIVE AGREEMENT DE-FC26-02NT41431

Tom J. George, Program Manager, DOE/NETLRichard Wenglarz, Manager of Research, SCIES

Project Awarded (05/01/2002, 36 Month Duration)$452,695 Total Contract Value

Page 2: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Gas Turbine NeedGas Turbine Need

• Need: Gas turbine reliability and availability is important factor affecting power plant economics− Problem: Combustion driven oscillations severely reduce

part life, requiring substantially more frequent outages• Ultimately affects consumer through price of electricity

• Need: Maximum gas turbine power output is needed in order to meet growing demand− Problem: Combustion driven oscillations often necessitate

de-rating of turbine power output

Page 3: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Project ObjectivesProject Objectives

• Task 1 - Improved understanding of combustion driven oscillations− Will improve capabilities for designing combustors with reduced

dynamics problems

• Task 2 - Active control of combustion driven oscillations− Will improve capabilities for suppressing detrimental dynamics

Page 4: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Project ScheduleProject ScheduleMonth 36

Task 1 Improved Understanding of Combustion Dynamics

Sub-task 1.1 - Turbulent Flame-Acoustic Wave Interactions 1. Low frequency turbulent flame-acoustic wave interaction modelling 2. Multi-connected flame fronts modelling 3. Experimental assessment of model predictions .

Sub-task 1.2 – Measurements and Physics-based Models of Background Noise Effects 1. Additive combustor noise source modelling 2. Parametric combustor noise source modelling 3.Measure background noise sources 4. Experimentally investigate noise effects 5. Experimentally investigate noise effects upon instability amplitude 6. Identify dominant background noise effects

Sub-task 1.3 Measurements and Modeling of Nonlinear Combustor Characteristics 1. Experimental transfer function measurements 2. Deterministic flame dynamics modelling 3. Stochastic flame dynamics modellingSub-task 1.4 - Evaluation of Modeling/Analysis Tools Upon Full Scale Data From Industrial Partner Task 2 Active Control of Combustion DynamicsSubtask 2.1 - Experimental Studies of Active Control Authority 1. Experimental studies of operating condition affects upon active control authority 2.Experimental studies of background noise effects upon control authority 3. Experimental studies of time delay affects upon control authoritySub-task 2.2 Modeling and Analysis of Active Control Authority 1. PDF modeling of parametric noise effects 2. PDF modeling incorporating active control terms 3. Statistical modeling incorporating time delays Sub-task 2.3 - Control Authority Tests on Full Scale SystemWrite Final Report

24 301 6 12 18

Page 5: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

AccomplishmentsAccomplishments

• High impact accomplishments to date:− Improved understanding of factors that affect instability amplitude

• Experimental characterization of combustion process nonlinearities

• Developed and validated theoretical analysis for prediction of flame nonlinearities

− Improved methods for active instability control• Demonstrated open loop control of instabilities• Improved understanding of factors influencing open loop

control effectiveness

− Developed and validated models of turbulent flame/acoustic wave interactions that occur during screeching instabilities

• Results are improving understanding of combustion instability physics and methods of suppressing oscillations

Page 6: Understanding and Control of Combustion Dynamics in Gas

Experimental Characterization of Heat Experimental Characterization of Heat Release Nonlinearities Release Nonlinearities

Page 7: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Motivation: Linear and Nonlinear Processes in Motivation: Linear and Nonlinear Processes in Unstable CombustorsUnstable Combustors

• Linear processes− Cause inherent disturbances to

become self excited and grow in

amplitude exponentially, A~eαt

• Nonlinear processes− Saturate amplitude of self-excited

oscillations− Amplitude prediction capabilities

require understanding nonlinearities!

• Objective of this part of work is to measure shape of “Driving” curve

Driv

ing/

Dam

ping Driving

α

Driv

ing/

Dam

ping Driving

α

Amplitude

Driv

ing/

Dam

ping

DampingDriving

α

A 3A 21A

Page 8: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Experimental ApproachExperimental Approach

• Determine transfer function between chemiluminescence and flow forcing amplitude− Dependence upon driving frequency, flow rate, equivalence ratio− Reactants premixed ahead of choke point to ensure constant

fuel/air ratio− Reynolds Number based on premixer exit diameter: 21000 –

43000 (mean velocity = 20-45 m/s)− Amplitude dependence of transfer function determined at 96

conditions/frequencies

• Key Findings:− Flame response nonlinearities significantly more complicated

and varied than simple saturation− Mechanisms identified:

• Amplitude-dependent flame liftoff• Vortex roll-up• Excitation of parametric instability

Page 9: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Nonlinear Transfer FunctionNonlinear Transfer Function

• CH*’-u’relationship remains linear up to ~ 35% of mean velocity

• CH*’ response saturates at large amplitudes of driving

0 0.2 0.4 0.6 0.80

0.1

0.2

0.3

0.4

0.5

u′ / uo

CH

* ′ / C

H* o

Page 10: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Saturation Amplitude Can Vary Saturation Amplitude Can Vary Substantially!Substantially!

• Similar saturation value as assumed in Dowling nonlinear flame model (temporary global extinction)

• Mechanism is not instantaneous heat release equaling zero here, but flame liftoff

0 0.2 0.4 0.6 0.8 10

0.2

0.4

0.6

0.8

1

u′ / uo

CH

* ′ / C

H* o

130 Hz140 Hz150 Hz

Page 11: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Nonlinear Flame Response More Nonlinear Flame Response More Complicated than Simple Saturation Complicated than Simple Saturation

• Very similar behavior to recent observations of Balachandran et al. (C&F, 2005)

• Reynolds number ~21000, fdrive = 410 Hz

0 0.1 0.2 0.3 0.4 0.5 0.60

0.1

0.2

0.3

0.4

0.5

0.6

u′/ uo

CH

* ′ / C

H* o

Page 12: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Even More Complicated Nonlinear Flame Even More Complicated Nonlinear Flame Response Observed as WellResponse Observed as Well

• Transfer function shape changes drastically− Chemiluminescence

initially increases then sharply decreases followed by further increase

• Response of flame shifted to 1st

harmonic• Reynolds number

~ 300000 0.1 0.2 0.3 0.4 0.50

0.05

0.1

0.15

0.2

0.25

0.3

u′/uo

CH

* ′ / C

H* o

160 Hz170 Hz180 Hz

Page 13: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Summary of Nonlinear Flame Characteristics

• Characterization of flame nonlinearities substantially more complicated than simple saturation amplitude

• Here, we plot amplitude at which nonlinearity is first observed.

• Results indicate that variety of behaviors (shape, mechanisms) exist in single combustor

100 150 200 250 300 350 400 4500

0.2

0.4

0.6

0.8

1

Frequency (Hz)

CH

* Non

linea

r Am

plitu

de

Re = 21000Re = 30000Re = 43000

Page 14: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Mechanisms of NonlinearityMechanisms of Nonlinearity

• Performed Large Number of OH-PLIF Imaging Studies to Elucidate Flame Dynamics at two driving frequencies- 130 and 410 Hz−5 driving amplitudes−8 phases taken during cycle, for total of 4000

images per data set

• Many thanks to D. Santavicca and J.G. Lee for their assistance and advice!

Page 15: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Simultaneous OHSimultaneous OH--PLIF Imaging to PLIF Imaging to Elucidate Flame Dynamics Elucidate Flame Dynamics --410 Hz410 Hz

• Subsequent images taken at two indicated driving amplitudes

0 0.1 0.2 0.3 0.4 0.5 0.60

0.1

0.2

0.3

0.4

0.5

0.6

u′ / uo

CH

* ′ / C

H* o

Page 16: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

LowLow Amplitude ForcingAmplitude Forcing

• Fdrive = 410 Hz

• Convectingstructures can be seen in some images

• Any suggestions for good averaging techniques that don’t turn images into mush?

0° 45° 90° 135°

315° 270° 225° 180°

Page 17: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Large Amplitude ForcingLarge Amplitude Forcing

• Fdrive = 410 Hz• Large

amplitude driving − Flame liftoff

throughout driving cycle

− Stabilization point of flame moves from centerbody to local low velocity location downstream

0° 45° 90° 135°

315° 270° 225° 180°

Page 18: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

0 0.1 0.2 0.3 0.4 0.5 0.60

0.1

0.2

0.3

0.4

0.5

0.6

u′/ uo

CH

* ′ / C

H* o

Simultaneous OHSimultaneous OH--PLIF Imaging to PLIF Imaging to Elucidate Flame Dynamics Elucidate Flame Dynamics --410 Hz410 Hz

Initiation of Flame liftoff behavior coincides with

saturation point

Page 19: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Simultaneous OHSimultaneous OH--PLIF Imaging to PLIF Imaging to Elucidate Flame Dynamics Elucidate Flame Dynamics --130 Hz130 Hz

• Subsequent images taken at two indicated driving amplitudes

0 0.2 0.4 0.6 0.8 10

0.2

0.4

0.6

0.8

1

u′ / uo

CH

* ′ / C

H* o

Page 20: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

LowLow Amplitude ForcingAmplitude Forcing

• Well-defined flame position, structure throughout driving cycle

0° 45° 90° 135°

315° 270° 225° 180°

• Fdrive = 130 Hz

Page 21: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Large Amplitude ForcingLarge Amplitude Forcing

• Turbulent flame speed is apparently modulated –peaks at highest instantaneous velocity

• Vortex rollup with occasional merging (3-D effect)

• Fdrive = 130 Hz

0° 45° 90° 135°

315° 270° 225° 180°

Page 22: Understanding and Control of Combustion Dynamics in Gas

Frequency Locking and Open Loop Control

Page 23: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

ObjectiveObjective

• Investigate nonlinear interaction between driven acoustic oscillation and natural combustor mode during unstable combustion

• Determine important parameters which are affected by frequency spacing between driven oscillation and combustor mode

• Investigate the effectiveness of open-loop control on reduction in acoustic power in combustor

Page 24: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Effect of Acoustic Forcing on Instability Effect of Acoustic Forcing on Instability AmplitudeAmplitude

0 200 400 600 800 10000

0.005

0.01

0.015

Frequency (Hz)

p ′ /

p o

Driven Oscillation

Unstable Mode

Reduction in instability amplitude by open-loop forcing

0 200 400 600 800 10000

0.005

0.01

0.015

Frequency (Hz)

p ′ /

p o

Driven Oscillation

Unstable Mode

Reduction in instability amplitude by open-loop forcing

Page 25: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Typical ResultTypical Result

• Investigated parameters in this study−Ledge Width, AL

− Instability Rolloff, δp

−Entrainment Amplitude, AE

0 0.1 0.2 0.3 0.40

0.005

0.01

0.015

0.02

u′drive / uo

p ′in

stab

ility

/ p o

Increasing DrivingDecreasing DrivingRMS Pressure

AE

AL

δp

0 0.1 0.2 0.3 0.40

0.005

0.01

0.015

0.02

u′drive / uo

p ′in

stab

ility

/ p o

Increasing DrivingDecreasing DrivingRMS Pressure

AE

AL

δp

Page 26: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Pressure Entrainment Amplitude Pressure Entrainment Amplitude CharacteristicsCharacteristics

• Pressure Entrainment exhibits nonlinear frequency dependence− Is velocity a better

parameter?

150 200 250 300 350 400 4503

4

5

6

7

8

9

10 x 10-3

Driving Frequency (Hz)

p ′en

train

men

t / p o

Page 27: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Entrainment Amplitude CharacteristicsEntrainment Amplitude Characteristics

• Entrainment amplitude increases with increasing frequency spacing

• More intuitive result compared to pressure dependence

150 200 250 300 350 400 4500.05

0.1

0.15

0.2

0.25

0.3

Frequency (Hz)

AE

150 200 250 300 350 400 4500.05

0.1

0.15

0.2

0.25

0.3

Frequency (Hz)

AE

Page 28: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

150 200 250 300 350 400 45070

75

80

85

90

95

Frequency (Hz)

Max

imum

Red

uctio

n in

Aco

ustic

Pow

er (%

)

Acoustic Power ReductionAcoustic Power Reduction

• Acoustic power reduced by at least 70%. Best results seen where pressure entrainment amplitude is minimized.

Page 29: Understanding and Control of Combustion Dynamics in Gas

CLEMSONPRES.PPT, 10/28/2003, B.T. ZINN, T. LIEUWEN, Y. NEUMEIER

Concluding RemarksConcluding Remarks• Experimental studies of flame nonlinearity

− Nonlinear flame characteristics significantly more complicated than simple saturation

− Shape of transfer function is a function of frequency, Reynolds number• Single combustor can exhibit a variety of behaviors

− Mechanisms identified:• Amplitude-dependent flame liftoff• Vortex roll-up• Excitation of parametric instability

• Nonlinear Entrainment studies− Study clarifies nonlinear interactions between driven acoustic oscillations

and unstable combustor modes• Velocity entrainment amplitude seen to decrease with decreasing

frequency spacing

− Open loop forcing of combustor at frequencies different from unstable mode shown to be quite effective at studied operating condition.• Reduction in acoustic power up to 90%. Best results occur at pressure

entrainment amplitude minima.