under counter model design guide...in the front of the counter should match the toe kick on the...

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Under Counter Model Design Guide

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Page 1: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

Under Counter Model

Design Guide

Page 2: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

Refrigerated under counter models are designed to integrate with counters when properly planned into the space. To avoid various spacing problems (as shown), refer to the critical dimensions noted in this Design Guide.

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The shape of the under counter display cases makes them ideal for integrating into counters so that all customers see is fresh food/beverages. These models are modular, and are designed to slide into/between counters. They include a self-contained refrigeration system in the base and a 6’ power cord for simple plug & play installation.

Planning the space in the counter to accommodate the modular display takes careful consideration of key dimensions and ventilation requirements. To ensure a surprise free installation, the items in this guide should be addressed early in the design process.

Structural Concepts under counter grab & go models are available in 32” & 24” depths. This guide is for both depths.

Models are available for under counter, counter height & freestanding applications. The under counter models (-UC suffix) are the ones that should be specified for building into counters.

Page 3: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

• 5’ - 10’ - 15’ Rule

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Important Items to Consider

All food display cases are designed to operate in a controlled environment of 75°F and 55% relative humidity. Structural Concepts under counter models are designed to operate in higher ambient environments of 80° F. and 60% relative humidity.

Keep in mind that energy management & smart thermostats can alter ambient conditions over a 24 hour period. Equipment designed to work in higher ambient conditions (noted above) is well equipped to perform in these environments. Even so, a pull down night curtain is recommended for non-operating hours.

Where GFI is required by code, the display equipment must connect to a GFI breaker, not a GFI wall receptacle. The cycling of the compressor will trip a GFI wall receptacle.

Avoid placing food display cases in locations near exterior doors, HVAC ceiling vents or where the display will be exposed to direct sunlight. These areas can cause issues with temperature performance. See illustration below as a typical example of how far to stay away from these areas.

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Important Items to Consider

• All food display cases are designed to operate in a controlled environment of 75°F and 55% relative humidity. Structural Concepts under counter models are designed to operate in higher ambient environments of 80°F and 60% relative humidity.

• Where GFI is required by code, the display equipment must connect to a GFI breaker, not a GFI wall receptacle. The cycling of the compressor will trip a GFI wall receptacle.

• Avoid placing food display cases in locations near exterior doors, HVAC ceiling vents or where the display will be exposed to direct sunlight. These areas can cause issues with temperature performance. See illustration below as a typical example of how far to stay away from these areas.

• Keep in mind that energy management & smart thermostats can alter ambient conditions over a 24 hour period. Equipment designed to work in higher ambient conditions (noted above) is well equipped to perform in these environments. Even so, a pull down night curtain is recommended for non-operating hours.

Page 4: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

REAR ACCESS

REFRIGERATION:

CRITICAL COUNTER

DIMENSIONS

• The top board of the equipment is designed to be under the counter surface. The display equipment is supplied with recessed casters and a leveling leg next to it. The 32 3/4” AFF (X) dimension provided is to the bottom of the caster. The leveling leg can drop down up to an additional 1” below the caster. Any adjustment to the leveling leg needs to be considered relative to the AFF (X) dimension provided. The dimension to the top of the end panels is the same as the top board on the equipment.

Min. X

Dimension

CO33R, CO3324R 34”

CO43R, CO4324R 45”

CO53R, CO5324R 57”

CO63R, CO6324R 69”

Model

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Page 5: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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• Once the modular equipment is pushed into the opening in the counter, the counter surface can be positioned over the entire counter and display. In most installations, the counter surface extends over the end panels and the entire top board of the display.

NOTE: The overall depth of the counter should be determined based on the 32 3/8” or the 24 1/8” depth of the equipment and the depth of the front wall.

• A 6’ power cord is supplied and exits the display through the lower rear panel. See dimensions below. Refer to model specification sheet for electrical requirements and plug configuration.

Min. X

Dimension

CO33R, CO3324R 34”

CO43R, CO4324R 45”

CO53R, CO5324R 57”

CO63R, CO6324R 69”

Model

REAR ACCESS

REFRIGERATION:

COUNTERTOP

SURFACE

ELECTRICAL

CONNECTION

Page 6: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

• The design of the counter must allow proper air intake and discharge for the refrigeration system. The refrigeration system breathes in from the rear of the display. This area must remain completely open for proper air intake, as well as to provide access to the condensing unit for maintenance and service. The condensing unit slides out the rear of the display.

REAR ACCESS

REFRIGERATION:

VENTING

• Warm air from the condensing unit is discharged out the front of the display at the toe kick. The toe kick in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left open at the top to allow discharge of hot air. If this same design is not followed in the counter toe kick, vents are required to provide the square inch openings noted below. Also, if vents are part of the counter toe kick, the toe kick on the equipment must be removed (Option 2).

VENTING The design of the counter must allow proper air intake and discharge for the refrigeration system. The refrigeration system breathes in from the rear of the display. This area must remain completely open for proper air intake, as well as to provide access to the condensing unit for maintenance and service. The condensing unit slides out the rear of the display.

Warm air from the condensing unit is discharged out the front of the display at the toe kick. The toe kick in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left open at the top to allow discharge of hot air. If this same design is not followed in the counter toe kick, vents are required to provide the square inch openings noted below. Also, if vents are part of the counter toe kick, the toe kick on the equipment must be removed (Option 2).

Compressor air intake

Case Front

4

Counter Opening

Keep area behind the display open for ventilation & condensing unit access.

Option 1

Option 2

Toe kick on case is removed when customer supplied toe kick is provided with the counter.

Model “X” Dimension

CO33R, CG33R 36.25”

CO43R, CG43R 47.25”

CO53R, CG53R 59.25”

CO63R, CG63R 71.25”

Model Discharge Opening

CO33R, CO3324R, CG33R 109 in^2

CO43R, CO4324R, CG43R 142 in^2

CO53R, CO5324R, CG53R 178 in^2

CO63R, CO6324R, CG63R 214 in^2

Discharge

Opening

CO33R, CO3324R 109 in^2

CO43R, CO4324R 142 in^2

CO53R, CO5324R 178 in^2

CO63R, CO6324R 214 in^2

Model

“X” Dimension

CO33R, CO3324R 36.25”

CO43R, CO4324R 47.25”

CO53R, CO5324R 59.25”

CO63R, CO6324R 71.25”

Model

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Page 7: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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Page 8: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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FRONT ACCESS

REFRIGERATION:

CONDENSER

PACKAGE ACCESS

• You must remove both the front panel and air intake grille to access condenser package.

• Both the front panel and air intake grille may be lifted off without screw removal (via slots and/or magnets).

• After the front panel and air intake grille are removed, remove the condenser package shipment screws.

• The condenser package may be carefully and slowly slid out from under case (as required).

• Caution! DO NOT slide the condenser package all the way out from the underside of the case.

Page 9: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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FRONT ACCESS

REFRIGERATION:

CASE FRONT

LAYOUT

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CASE FRONT LAYOUT

Case Front Layout

Carefully follow the instructions listed below. Dimensions are in inches. See next page for case rear layout.

MODELS MINIMUM “U” DIMENSION (OPENING FOR UPPER

OPEN AREA)

“V” DIMENSION (REQUIRED COUNTER OPENING FOR FRONT ACCESS CASE

AND CONDENSER PACKAGE)

CO33R-UC & CO3324R-UC 34” 36 1/2” ± .12”

CO43R-UC & CO4324R-UC 45” 47 1/2” ± .12”

CO53R-UC & CO5324R-UC 57” 59 1/2” ± .12”

CO63R-UC & CO6324R-UC 69” 71 1/2” ± .12”

--- Case Front ---

“V” (REQUIRED COUNTER OPENING FOR

FRONT ACCESS CASE AND CONDENSER PACKAGE)

“U” (CUTOUT FOR UPPER OPEN AREA)

14 5/8” REMOVABLE FRONT PANEL (FOR

CONDENSATE PACKAGE ACCESS)

4.25 MIN. FROM FLOOR

MINIMUM “U” DIMENSION

(OPENING FOR UPPER OPEN AREA)

“V” DIMENSION (REQUIRED COUNTER

OPENING FOR FRONT ACCESS CASE AND

CONSENSER PACKAGE)MODELS

CO33R-UC & CO3324R-UC 34” 36 1/2 ± .12”

CO43R-UC & CO4324R-UC 45” 47 1/2 ± .12”

CO53R-UC & CO5324R-UC 57” 59 1/2 ± .12”

CO63R-UC & CO6324R-UC 69” 71 1/2 ± .12”

Carefully follow the instructions listed below.

Page 10: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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FRONT ACCESS REFRIGERATION

COUNTERTOP LAYOUT:

UNITS FLUSH TO THE WALL

MINIMUM “U” DIMENSION

(CUTOUT FOR UPPER OPEN AREA)MODELS

CO33R-UC & CO3324R-UC 34”

CO43R-UC & CO4324R-UC 45”

CO53R-UC & CO5324R-UC 57”

CO63R-UC & CO6324R-UC 69”

Carefully follow the instructions listed below.

Page 11: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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FRONT ACCESS REFRIGERATION

COUNTERTOP LAYOUT:

UNITS NOT FLUSH TO THE WALL

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COUNTERTOP LAYOUT - FOR UNITS THAT ARE NOT UP AGAINST A WALL

Countertop Layout - For Units That Are Not Up Against A Wall

Carefully follow the instructions listed below. Dimensions are in inches.

“U” 14” FROM FRONT OF DISPLAY

CASE (MERCHANDISER) TO INNER EDGE OF COUNTER.

MODELS MINIMUM “U” DIMENSION

(CUTOUT FOR MERCHANDISER’S UPPER OPEN AREA)

CO33R-UC & CO3324R-UC 34”

CO43R-UC & CO4324R-UC 45”

CO53R-UC & CO5324R-UC 57”

CO63R-UC & CO6324R-UC 69”

* IMPORTANT NOTE: FOR FRONT ACCESS UNITS THAT ARE NOT IN A COUNTER AGAINST WALL, SEE NEXT SECTION IN THIS GUIDE FOR REAR AIR EXHAUST PARAMETERS.

(CUTOUT FOR MERCHANDISER’S UPPER OPEN AREA)

MINIMUM “U” DIMENSION

(CUTOUT FOR UPPER OPEN AREA)MODELS

CO33R-UC & CO3324R-UC 34”

CO43R-UC & CO4324R-UC 45”

CO53R-UC & CO5324R-UC 57”

CO63R-UC & CO6324R-UC 69”

Carefully follow the instructions listed below.

Page 12: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

11 12

SIDE SECTION LAYOUT - FRONT CABINETRY MILLWORK INSTRUCTIONS

Side Section Layout - Front Cabinetry Millwork Instructions

Structural Concepts DOES NOT provide cabinetry millwork. Proper forming, fit and function is the responsibility of customer. These instructions are to be used as general guidelines to assure cabinetry that allows for proper operation of merchandiser.

Important! Front cabinetry millwork MUST NOT BE attached to merchandiser! Otherwise, merchandiser will not be able to be slid in and out from front of case.

Carefully follow the instructions listed below. Dimensions are in inches.

--- Side Section Inside Front Counter ---

4.25” OPENING FROM FLOOR TO UNDERSIDE OF FRONT PANEL

NOTE FOR INSTALLERS: FRONT MILLWORK MAY BE

SEPARATE PIECES OR COMBINED WITH

LOWER SECTION’S MILLWORK (AS PART OF

FRONT CABINETRY).

REMOVABLE FRONT CABINET MILLWORK (FOR CONDENSATE PACKAGE ACCESS).

AIR INTAKE

AIR EXHAUST (IF UNIT HAS CHIMNEY)

REMOVABLE FRONT MILLWORK (FOR

SLIDING CASE OUT FROM UNDER

COUNTER).

2 1/8” SPACER (OR CHIMNEY) DEPTH

6” MINIMUM UNOBSTRUCTED AREA

FOR REAR AIR EXHAUST (IF NO SPACER OR

CHIMNEY IS UTILIZED)

AIR EXHAUST (IF NO SPACER (OR CHIMNEY IS PRESENT)

SIDE VIEW OF SPACER (OR CHIMNEY)

FRONT ACCESS

REFRIGERATION

SIDE SECTION LAYOUT:

FRONT CABINETRY

MILWORK INSTRUCTIONS

• Structural Concepts DOES NOT provide cabinetry millwork. Proper forming, fit and function is the responsibility of the customer. These instructions are to be used as general guidelines to assure cabinetry that allows for proper operation of merchandiser.

• Important! Front cabinetry millwork MUST NOT BE attached to the merchandiser! Otherwise, the merchandiser will not be able to be slid in and out from front of case.

• Carefully follow the instructions listed below.

Page 13: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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SIDE SECTION LAYOUT - WITHOUT FRONT CABINETRY MILLWORK

Side Section Layout - Without Front Cabinetry Millwork

Structural Concepts DOES NOT provide cabinetry millwork as part of your installation. Proper form, fit and function of cabinetry is the responsibility of customer. If cabinetry IS NOT IN FRONT OF MERCHANDISER, it is up to in-field cabinetry maker to align front of merchandiser with other cabinets/counters.

Carefully follow the instructions listed below. Dimensions are in inches. Important! Below illustration is for merchandisers WITHOUT front cabinetry millwork provided

in the field.

--- Side Section Outside Counter ---

6” MINIMUM UNOBSTRUCTED

TOE-KICK AREA FOR FRONT AIR INTAKE

6” MINIMUM UNOBSTRUCTED AREA

FOR REAR AIR EXHAUST (IF NO SPACER OR

CHIMNEY IS UTILIZED)

AIR EXHAUST (IF NO SPACER (OR CHIMNEY IS PRESENT)

AIR INTAKE

2 1/8” SPACER (OR CHIMNEY) DEPTH

AIR EXHAUST (IF UNIT HAS SPACER OR CHIMNEY)

SIDE VIEW OF SPACER (OR CHIMNEY)

FRONT ACCESS

REFRIGERATION

SIDE SECTION LAYOUT:

WITHOUT FRONT CABINETRY

MILWORK INSTRUCTIONS

• Structural Concepts DOES NOT provide cabinetry millwork as part of your installation. Proper form, fit and function of cabinetry is the responsibility of customer. If the cabinetry IS NOT IN FRONT OF MERCHANDISER, it is up to the in-field cabinetry maker to align the front of the merchandiser with other cabinets/counters.

• Important! The illustration below is for merchandisers WITHOUT front cabinetry millwork provided in the field.

• Carefully follow the instructions listed below.

Page 14: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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SIDE SECTION LAYOUT - MODEL COXXR-UC ONLY / UNDERSIDE OF TOP COUNTER

Side Section Layout - Underside of Top Counter

Important! Counter Top Must NOT be attached to case! Carefully follow the instructions listed below. Dimensions are in inches. See next page for side section layout model COXX24R-UC at underside of top counter.

--- Model COXXR-UC Side Section Layout / Underside Of Top Counter ---

34 5/16” TO REAR OF SPACER (STANDARD OR REAR OF CHIMNEY (OPTIONAL)

33” T

O U

ND

ERSI

DE

OF

CO

UN

TER

SPACER (STANDARD) CHIMNEY (OPTIONAL)

23 1/16”

IMPORTANT! COUNTER TOP MUST NOT BE

ATTACHED TO CASE!

FRONT ACCESS CONDENSER PKG.

FRONT ACCESS

REFRIGERATION

SIDE SECTION LAYOUT:

MODEL COXXR-UC ONLY /

UNDERSIDE OF TOP COUNTER

• Important! Counter top MUST NOT BE attached to case!

• Carefully follow the instructions listed below.

• See next page for side section layout model COXX24R-UC at underside of top counter.

Page 15: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

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SIDE SECTION LAYOUT - MODEL COXX24R-UC ONLY / UNDERSIDE OF TOP COUNTER

Side Section Layout - Underside of Top Counter

Important! Counter Top Must NOT be attached to case! Carefully follow the instructions listed below. Dimensions are in inches. See previous page for side section layout model COXXR-UC at underside of top counter.

--- Model COXX24R-UC Side Section Layout / Underside Of Top Counter ---

15 5/8"

20 3/4" TOE KICK

18 5

/8"

14 1

/8"

32 3

/4" R

EF.

14 1/8"

24 1/8" 6" T

YP

24"

14 3

/16"

33” T

O U

ND

ERSI

DE

OF

CO

UN

TER

IMPORTANT! COUNTER TOP MUST NOT BE

ATTACHED TO CASE!

SPACER (STANDARD) CHIMNEY (OPTIONAL)

26 1/8” TO REAR OF SPACER (STANDARD OR REAR OF CHIMNEY (OPTIONAL)

FRONT ACCESS CONDENSER PKG.

FRONT ACCESS

REFRIGERATION

SIDE SECTION LAYOUT:

MODEL COXX24R-UC ONLY /

UNDERSIDE OF TOP COUNTER

• Important! Counter top MUST NOT BE attached to case!

• Carefully follow the instructions listed below.

• See previous page for side section layout model COXXR-UC at underside of top counter.

Page 16: Under Counter Model Design Guide...in the front of the counter should match the toe kick on the equipment (Option 1). The toe kick is recessed 3 1/4” from the front panel and left

For additional details on Structural Concepts refrigerated under counter models, refer to model specification sheets on our website. To build these types of models into counters, refer to the models with the -UC suffix.

Structural Concepts Corporation888 E. Porter RoadMuskegon, MI 49441800.433.9489p. 231.798.8888f. 231.798.4960structuralconcepts.com

February 2020