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AD-A113 355 VON KARMAN INST FOR FLUID DYNAMICS RHOO-SAINT-GENESE--ETC F/S 13/1THERMAL ENERGY STORAGE IN PHASE CHANGE MATERIAL.(U)MAR 62 P WHITE, J BUCHLIN AFSR-81-0119
UNCLASSIFIED EOARD-TR-B2-6 ML
i lllflflflflllIflEEEEllEilEEEElEEEEEEEEEEllIEEEEEEEIIIEEEE
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III''III '11111 I 111IN H
IL2 . 4 • III
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AD A ll 3 355 RE .IN'STRMTIONSBEFORE COMPLE'rI::; EORM
.eort Nux'be r 2. Govt Accession No .Recipient's Catalog Nuniibr
EOARD -TR-8 2- 8 __
4. Title (and Subtitlc) 5. Type of Report & Period Co-'re,.
Final Scientific Report
Thermal energy storage in phase 1 Feb 81 - 31 Jan 82change material 6. Performing Crg. Report Nu:r;erI
7. Aut.hur (s) 8. Contract or Granr N-,ber
P. ,dITE & J-M. BUCHLIN Grant AFOSR 01-0119
9. Performing Organization Name and Address 10. Program Element, Project, Task
von Karman Institute for Fluid Dynamics Area & Work Unit Nu;-Ubers
Chaussee de Waterloo, 72 P.E. 61102FB-1640 Rhode Saint Gen~se, Belgium Proj/Task 2301/Dl
W.U. 120
11. Controlling Office N-me and Address 12. Report Date
European Office of Aerospace Research and March 1932Devel opment/LNT March_1982
Box 14 13. Nuznber of PagesFPO New York 09510 S1
14. Monitoring Agency Name and Address 15.European Office of Aerospace Research and
Development/LNTBox 14FPO New York 09510
16. & 17. Distribution Statement
Approved fur public release; distribution unlimited.
18. Supplementary Notes
19. Key Words
Latent heat storage;Matrix heat exchanger;Solar energy application
$0. AbstractThe present study deals with an experimental investigation of low temperature ther-mal storage based on macroencapsulation of Phase Change Material (PC,).The storage performance capabilities of capsule bed, tube bank and tubular single-pass heat exchanger are compared. The tests are conducted on the VKI Solar Utility I
Network (SUN) which is a closed loop facility designed to study air heating system.An original data acquisition chain based on two conversing mircroprocessors isdeveloped to carry out mass flow, pressure drop and temperature measurements. Theexperimental results are interpreted on the basis of comparison with numericalpredictions and they allow to draw the following conclusions.Each type of matrix has its own range of operation for practical application butfrom a heat transfer standpoint, the PCM capsule packing unit is strongly recom-mended. It is suggested to extend this investigation to the effect of Reynoldsnumber to find optimum range for therro-mechanical efficiency. k°e i
8 ffciecy 14)
82 04 12 142
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EOARD "TR-8 2-B 9
This report has been reviewed by the EOARD Information Office and is
releasable to the National Technical Information Service (NTIS). At NTIS
it will be releasable to the general public, including foreign nations.
This technical report has been reviewed and is approved for publication.
WINSTON K. PENDLETONLt Colonel, USAF
Chief Scientist
GORDON L. HERMANNLt Colonel, USAFDeputy Commander
Acoession For
NTIS GRA&IDTIC TABUnannouncedJustificatio
ByDistribution/
Availability CodesAvail and/or
Dist Special T0ISPECTED
1A, ....
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UK -; 11,'!11'
A c know 1 edg-emo'~n t
Thainks to the United !rtates Air Force and the taxplayers
of the United Ftater, for financingI thii year of stuly, in Eurone.
1 will strive to apply ry' traininR to the benefit of mny country.
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iable of Conte,.cs
I. Introduction ........................................ 1
II.Heview of Literature ................................ 2
III . Theory ............................................ 4
IV. Comparison of Different Fysters.................... 11
V. Fxrerimental System ................................ 13
VI. Measurement Fyste ................................ 14
VII. Fxperimental rrogram and Results ................. 15
A. Tube Cross Flow ............................... 17
B. Packed Fed .................................... Ll
C. Tube Parallel Flow ............................ 59
VIII. Comparison of Uumerical and Experimental Result.67
IX. Efficiency Considerations ......................... 70
X. Conclusions and Recommendations .................... 71
XI. References ........................................ 72
Appendix I: Photographs of Experimental Program ....... 73
Appendix II: Diagram of S.U.N. facility ............... 79
U/
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I: Introducti on
lm.nino you have a recnhouse in Helgium. Fore yn,:
have a natural solar collector that doesn't cost :.rou an:,thi.:;-,
but you still ;,end thouoards of dcl!r!; a year on heatin
fuel. WI-a't's more, and this is the really frustratin- art,
on the few beautiful days there are, you have to oT',cn win-
dows to let out the hot air durini the day, a n then heat
with oil during the night. You think this is crazy, which
it is, and you decide to capture some of that heat you're
letting out during the day, and use it at night.
So what do you do? There are several nossibilities.
You can put some rocks under your greenhouse, and then blow
the hot air through durinc the da:. and blov cold air throu2h
the hot rocks durinr the night. Or you can fill old coke
bottles with nraffin, or some other phase change material,
and run the hot air throug-h them. Th-it way you have addi-
tional heat capacity in the same volume, due to the heat of
fusion of the material. Alsro the storage will be at a more
or less constant temperature, the temperature of fusion, while
it is being loaded and unloaded with heat. Another thing you
night do would be to put some plastic tubes under the ,reenhouse,
put the phase change material in between the tubes, and then
blow air through the tubes. The hot or cold air will then
give or take up heat as it nasses. Finally, you could put
a phase change material in tubes, and blow the air through
the tubes. There are other nossibilities, and the different
geometries and encapsulation methods are limited only by
one's imaginiation.
What would be good to know is how to make a heat storar,e
system that, over the lifetime of th- -rf-enhouse, will
maximize the amount of money saved by acting, instead of
continuing to throw out the heat cantured diirinr the day.
For the storage system you'd 3ike to know how to get
the most heat in and out in the shortest amount of time;
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P
that will corrennond to the minimum amoint of electric ener,:r
needed for 1lowin- the air. in fact for a ntorage system, one
can name a criterion, a coefficient of n-rformance, 5uzt like
a heat numn has, which tells how m:;ch heat is saved fcr a P ven
quantity of work, or pumninr energy.
The goal of this renort is to use the results of an ex-
per4mental investiration three heat exchinaer storage units,
in order to decide which is best. the advantages and disad-
vantages of the encapsulation methods and geoetries will be
discussed; together with thin, a theoretical model and its
relation to the exrerirentally observed results will be pre-
sented.
II: Review of Literature
For his doctoral thesis at the von Karrman Institute,
Theunissen(S) has done a review of the state of the art in
heat exchanger modeling and the chemical processes which are
involved in heat-of-fusion storage systems. As the present
work is comolementary to the Theunissen thesis, a short re-
view of some additional articles is presented here.
The world expert for phase change materials is Dr.
Maria Telkes. She first suggested the idea of using Glauber's
salts, paraffin, and eutectic salts for storing heat in the
1950's . In Solar Engineering (I) she notes in a review of
the costs and benefits of various storage systems, that the
people who work with phase change materials should be physical
chemists, since nany of the problems associated with these
materials are chemical problers. Examples of this are the
separation of the liquid from the solid in hydrated salts,
and supercooling during the resolidification of the meltel
material. She also points out the need for attention to be
paid to the method of encapsulation of the material.
In the Journal of Solar Engineering(2) a numerical sim-
ulation is presented which is similar to the one done in the
present program. That is, the model consists of enerpy balances
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both on the heat transfer fluid and on the solid nh'Ie,
which receives the heat. In the trade nuLl Aiclti n, .olar
Age (3,1) passlve latent heat stora.-Ye systms arc discuissei
as are hyhrid syztens and the need for low-enerwy-conumin
in another article by'~'ek ) th., need' tr Consider
3yntoms which uso electric resi stance hartinr- durinr off-
peak utility periods, and the need to consider the encapsulation
are discussed. Fmith et a]. (0) note that the liriting
factor in heat exchanger performance of storage systems is
the resistance to heat transfer in the solid nhase. In
modeling the microscopic phenomena of the phase change heat
exchang'e, they stress the imnortance of natural convection in
determining the shane of the melting front and in thus in-
fluencing the rate of heat transfer.
The heat transfer coefficient, h , models all the heat
transfer from the fluid to the solid phase, or vice versa.
This is always based on empirical correlations, and thus may
be a dominant cause of error in any modeling of heat exchangers.
In this brief sample of the literature on the latent-heat
storage subject, there are three probles which are ccntinually
mentioned. First, there is the need to model mathematically
the performance of the heat storage unit. Second, there is
the need to devise low-cost encansulation methods. Finally
there is the need to consider the rurpin requirerents for
any heat exchanger, and to relate these to its thermal per-
formance.
The goal of the present work is to address each of these
three issues, based on the experimental program of the snring
of 1981.
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14
III: 'Pheor_'v
We have the fir;t la w of therm odynam ' , which says
that, for a r,;-ven device,
Rate of heat :.:ate of heat Rate of heatpoing in + Production = roin,- out
For the air poing into a heat accumulatcr, one can
consider the rate of heat goinrr in to be:
U intA 3C p,air n Convection of hot air in
The rate of heat going out equals
NV UintA3 Cnar T out Convection of hot air out
+ h1 (Tair (y)- T PC(y)) Heat given to solidfrom air
+ h2 A(T (Y)- a (y)) Heat given to exterior
2 4 air ambient through walls of storage
un it
Where A,= Heat exchange surface area
A 2= Accumulator cross-sectional area
A 3= Accumulator interstitial area
A4= External surface area of acumulator
The rate of heat production, in the case of a machine
derrading electrical or mechanical energy equals:
e , V air C p,air dTair /dt
If we put all these terms into an equation accordin, to
the first law of thermodynamics, we have:
airtintA 3 ep,air T. + .V .C dT /dt=ar int3parTin hair air p , (air air
eairUin tA3C p,airTou t I I air (y -T PC"..: ( ) h2A air y -T ambient (y)
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Now if we take this equation and div, d( al ltrmrt
the volume of the accumulator, we h.ave (rpmembrinr thiit
volume is eq'ual to leni-th times cro-;s-sectional are-):
Q . tA -C - . I; An C, ,a T ou ' i ir c, i d'. r
air in 3 p,ar in ai irmnt 3 a out air n a ,r air+
A 2 L A L A, L dt
hI A 1 (T air(y)-T (Y)) h2 A ? air(V)-Tambient(.))+-
A2L A 2L
From this eauation, we let
S = A 4/A L
Ss= A 3 / A 2= V air /A2L
a,= A 1/A2 L
h,= heat transfer coefficient between air and solid insidethe heat accumulator
h 2= heat transfer coefficient between air inside and outsideof the heat accumulator
Rewriting the energy balance with the new notation,
we have:
airintsC rairkTin,air Tout,air) + v aC p,airdTair /dt
L
h as(T a ir (y)-TpcM (y)) + h2 Sc ( air (v)-T ambient(y))
Letting the length of our accumulator become infinitesimal,
we have:
ea rUintsCp,air dTair/dy +Eveair C,air air
h a s(T air (y)-T pc(y) + h2 c(T air (y)-Tambient(Y))
or a complete statement for the energy balance on the air
Lg
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Similarly, we have an energy balance for the PC'.1, that
is that all the heat it receives results from heat given un
by the air:
PCMVPCMCPPC! dT c/dt = h 1 ' air PC,.,,PC '.i 1 (y)-T (C )
Now we begin to make assumntions. First of all, let us
say that the external losses and the accumulation of heat in
the air are negligible when conpared to the convection terms
in the energy balance. The energy balance then becomes:
-,ir dT / dy = h as(T a (y)-TP,( )Parint s p,air 'air 1 s ir CM ) )
together with the equation above it on this page.
The next assumption is that the TpcI is constant with
time and space, at the temperature of fusion of the PC',
while the fusion is occuring.
Thus we obtain:
dTair(Y) h a s
- - dy
Tair fusion PairUintesCp,air
Remembering the definitions of a s andes, we have:
dT air(Y) hlA
dyTair (Y)-Tfusion A1 LairUintCp,ai r
and we see that the multiplier of dy equals:
hiA
mC .L
p,air
where m is the air mass flow-rate.
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Zow integratin r both :ido s of the e-nerry :larceA , I:e, v:
a r 6 ,2 Yr
F1l a r y-:,)- uinairuon
= "tn( /
i fi o ' r
whe re h we idreie ats:
air fua
From thich de rivo e a osrc te£loir ~~
= exyr (-/t y/L)T. - T
'in fusion
where St* is defined as hiA I
DjaL "
Physically this dimensionless rroup the Stanton num!-. r
gives us the ratio of the hea t trsnsfered in the hea t accu;ulator
to the heat convected throurgh the accumulator.
From this derivation we can construct the follewinc 7r.rh:
--
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TC : sIn, rf th1s <rarh at r" . .
-I fr --r t/ e-rVP!v exp( r2
-, .... / ,) ) _,,L
o th' vat, _ r te - ,r !n a .
or na l v-lut Vy the time the a (-a l a r, r -co7-.mo etel,'
t r aver !, wh.le fo.r a Ft of 2, the red temncraturp
will decay by a factor of (ite) ti en ts cri ,al value
by. the t 1i-p the accu.rmul tor s, t.r ,, rn~d. The r a h beo6
illustrates the s n ca n tr:e of tl: eoo-y !Ia-.
TrAs, -
.~5tU10
The hither the Stanton nunl. er is, the hir,}:'r the heat,
transfer will be, and the hi.gher the rate of reduction of
air tenrerat,re will be as th accu-.ulqtor is traversed.
This haa 2 imnortant consenuences. First, if one is interested
in storinr heat rapidly, one wants as largne a temnerature
reduction as possible. Secondly, one must consider a closed
loop solar heatin,: systen, includi.i-a a solar collector and
a heat stnra -e unit. Thp hih:r th- tpnreritur- goin,- into
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t I" P r en r r t .
.~ ~~~~ ~~ ~~~ w.. .. ,: . '.,-, ,n'T
h- ot : ! .. -. r
,:n~ n i'. - -r ,:" .- f-,' t r v0w o"h et a . ... , , " r ,. t'; r,"
th'r:~ r -!
Dia;,rri of Collector-Ftra'e Loo'
One may have noticed by nr." th".t not ,:c; ha- 'een sq:11
about h i , the heat transfer coefficient. This ;s a
which can be addrossed( only by .e-.ns of erririvii correlaton!.
W' kno; that orii-inally., the Stantcon numrer locally en-vilf]
h / ai C U1nr r ,.lr mnt
h /k X k/ C / ar nVt' r,air "" " n .
Fn it rem-ains to find the Nussr,2t nunber by means, of e-riri-al
correloItions. For n nocked bed, we have:
Nu= (1+1.5( I-E ))(2+.C)', 1 0557 le'Pr') Pr 1 /7RV 1+2.h,(rr 2 3 -1) -
While for the tube cross flow,
Nu= .3 e 6
and for the tube rar. l el flow, in the turbulent rei-r,
N:u= 0.22 Pr Ro"R
imom ...... A
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Ly re arranrn in -- the ter ! - n the ener y ral;Lnce e'I'lat cn7r
we arrive Fit the folloiinr :
d7'a/ir(y/L) = P. i irC airtint
-, ' r nt,V:.,. ...... h1 :"
-~~~ -- a_____ - a rn C ;j • 1-£( t ,C , pr'
i air r,a-r int s v r ,
These 2 equations and their discretization form the sulu.ject of
the work of Ouestois (9).
A brief summary of the numerical approach follows. We have
a backward time, backward space discretization scheme:
dT/dt = T( i ,j )-T( i-I ,. )/C for i=1 to n
d /d(y/l,) = T(i,j) - T(i,j-1)/ (y/L) for j= 2 to m
This is straiphtforward; the only part which requires a bit
of thought is what to introduce as the heet capacity of the
PC!' when the fusion is occuring. The ar.proa- h chosen is first
to use a delta function, of finite width to express a "heat
capacity of fusion". Normally this would be, with a precise
fusio. tem-erature;
TThis is first modelled by havinr7 a finite-width spike centered
on the fusion temperature;
C.
l"rav,., T )
ani then by a smoother di -tr ibuti.on of heat caracity abo-'it t ..0
te-.perature of !usion, as n'n on the tor of tho next. .
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s# su 1 aon therffo ro icr i tI1 car'-c 0 f
the -PC*, as the fusion temperatu.re s a nnroachod, an-I tho
Phpnomonon of the to .noerature re'naining constant during
fusion is simulated.
IV: Comnarson of Diffrnt 'tor'-ke F[rstens
To cc pare the different methods of heat storage, it is
i7-ortant to consider: a water storage, a rock bed storage,
a paraffi.n rhnse change storage, an! a CaC 2 CH 0 system;p 2all these systems are comnrared for air as the solar-heated
fluid.
Water Rock bed Paraffin CaCI 2('2 0
1. Pipes 1. Rocks 1. Paraffin 1. CaCI 6' 0First 2. Storage 2. Air blower 2. Encarsu- 2. FncarsuationCosts tank 3. Air ducts lation 3" Ducting
3. Heat 4. Walls to 3. Ducting 4. Blowerexchanger hold rocks . Blower
4. Blower5. Water
pump6. Ducting
for air
Volumerequired 1. Water 1. Volume of volume of PC'.' + Fncapsu]ation
Volume rock bed2. Heat
Exchangervolume
Operation Tn all cases, a function of the heat transfer coefficient,costs the pressure loss across the storr,, and the voluie flow
rate of the air.
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Fror. thi:; q1,a1 it. at'v- , evaluation ,: r o i % nunti, tit, ivr
conmparison of volurue requirfrmnt s for di*'feront :tor'.e -'doz
en . set stor'-ie canacitv, of' 5CO mni a,;nules, c,* n 1 ti ,-v'-
erature c n'.: n-e f'rc. I tc to 5 O .
;.o- water, C = 'I w /&"- 02 = . l .,o
.hus the volume nf water reou red1 .huln b
5X 1 /(1. n:1 x 0 )=1 0, ir 1 ui = 11) I c.,
Yor rocks, C .9 Kjoul/G--C , 2502 KG/. 3 and we
will assume a void fraction of 0.4. One cubic meter of
storare will then contain 0.6.. 3 of rock, or 1500 KG.
We then have:
5 X 10 8/(900 X 20)= 2.8 X 10 K71
2.8 X 10 /(1.5 X 10 3)= 1 .5 of rock bed
For Paraffin, C = 2000 JOUL''F/KG- 0 C and we see thatP
1 8 4i5 X 10 /(2000 X 20) = 1.25 X 10 KGr are required. Therefore
the mass of paraffin required will be lower than that of water
or rocks, but one must remember that encarsulation is required,
which will have void space as well as volume itself.
For CaC12 6!2 0 , the heat, sensible, of solid and liquid
phases is 2000 Joule/KG- 0 C, the heat of fusion is 170000 joule/KG
the temperature of fusion is 29 0 C , the solid density is
1.5 KG/Liter, and the liquid density is 1.14 KG/Liter. We have:
5 X 10 8/ (200C X 2000 + 170000) = 2.), X 10 K-
2.4 x i3 / 1500 = 1.6 %1
As with paraffin, there is encapsulation and void space required
but there is still a significant volume reduction over rocks
or water.
Together with less volume, there is a smaller bed through
which to pumn the hot air from the solar collector, and this
will result in lower blowinr, or r-npinr costs, since there is
less r,:;sure loss with the: smullcr accuimu] tor.
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13
As mfntioned before, three heat accumulator.s, or throe
methods of encansulation, were tested. The corCncotr are:
tube cross flow, tube pirIllel flow, ind a raeked bed. T
are lia,rammpd below.
t "z
/*
TOP VIEW~ ."........ - _
Tube Parallel Flow Tube Cross Flow Pac'ked Bed
In addition to ther, ,al characteristics, such as the stanton
number, there are several other means by which the aceum~ulators ;
may be compared, as tabulated below:
Tube TubeCross Flow, Packe'cd Ped Parallel Flow
Heat exchange2.. 2Surface area 18.1 14 I .3 I' 5. .
Void fract-ion 0.59 o.4 0.35
Vol.. PC',l 0,.2 6 0.5 O.CVol. total
7.17 0.11 0.03Vol. total
I{eat Capacity/:1,3 7 e~ j u e1 e a o l 8 e a o l(150C to 350C) 77leaol15 eaol18 eaue
Total Volume 333 Liters 175 Liters 210 Liters
Pressure drop 8 mm Fl2o0 .5 mm F20 3 m E20
Inadiin othralcarceisisscha testdo
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From a first examinitivn of these data for the three
accumulators, one can see some obvious tradeoffs. For exam-
ple the tube parallel flow, while havinig the highest heit
capacity per unit volume, also has the least area for heat
exchange. The volume of encansulation is also low, which
results in a low first cost, but this advantage is offset 1y
the low heat exchange surface area, which results in higher
operating costs due t- greater volumes of air being pumned
for the given amount of beat transfer to take place.
Looking at the data for the three accumulators shows that
the packed bed gives the best compromise between heat exchanre
surface area and volume of encapsulation material. Ancther
factor, which must not be overlooked,is flow distribution.
In the course of the experimental program , it was found that
in the case of the tube cross flow and the tube parallel flow,
all the air flow tended to go down one side of the storage
unit due to an elbow and a broad angled diffuser just upstream
of the storage unit. The packed bed, on the other hand had the
advantage of evenly distributing the flow of air about itself.
VI: Measurement System
The measurement system consisted of two measurement chains.
The more elaborate is the thermocouple temperature measurement
chain. This starts with copper-constantan thermocouples, and
is shown in the diapram below:
The Mek II microprocessor commands the syste, and the
multiplexer scans 48 channels of thermocouple measurements,
which are then digitized by the analog-to-diritil cn-vrtor.
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Th hexadecimal numb-r , an avera'e r-f 2 ianurr(-nts tJ'r :n
sequentially in tio,:, is trannf-rr-d from the meror- nf the
'ekTI microroce ssr to the Pet romodore comuter. There
a softwar- prrr'i' in 1, iin, thl ca!flration curv- for th!
thermocot'Ir es m ahes thp final conversion from the milIivolt
reading of the '"i It i rloexer to the te'rature data whic h are
required.
The second .neasurenent chain is the fw .measurement
chain. Thic is rirri' an orifice nlate fiow-meter, with
a water manometer used to measure the nressure drop across it.
For this measurement, a previously obtained calibrattion curve
was used to determine the air mass flow rate.
VII: Exnerimental Program and Resilts
The experimental program was designed to test 2 ideas.
First of all, the validity of the numerical model needed to
be established. Second, the assumptions 7oing into the model
needed to be tested. The most dangerous assumption is that
the flow of heat into the accumulator is evenly distributed
at each point in the cross-section perr wndicular to the flow.
It is a one-dimensional model. In each of the three accum-
ulators tested, the accumulators were instrumented with thermo-
couples in the geometric center of the cross-section perren-
dicular to the flow, and at severalpoints along the lcnrth of
the accumulators. This enabled a visualization of the evolution
of the air and phase change material temperatures along the
length of the bed. At three levels in the accumulators thermo-
couples were put at different points around the cross-section
in order to test the uniformity of air and phase change material
temperatures.
A resum4 of the experiments done follows. The primary
goal was to do one complet charge and one complete discharge
of each of the three accumulators. This was achieved. A lar;-
amount of time went into instrumenting the accumulators, and
then finding the "bugs" in the system and correcting the!.
There were 14 tests altogether, which are tabulated on
the next ,o'e, together with a list of other r,-r.aratory ictiviti-n.
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Test
Number )ate Title Comment;, Purrose
2/I/01-3/14/81 Prenaration, calibration of thprrocounles
1 3/14/81 Charge of First charge, comnlete system workecTube CrossFlow unit
2 3/1G/61 Soe leakaFe of liquid P'. occurei;flow distribution problems
3 3/19/bI Discharqe Test terminated before comrleteof TCF unit resolidification had occured
4 3/19/81 Charg7e of Foam was added for better flowTCF unit distribution if diffuser
5 3/24/81 Dischazge 8-hour discharge, still notof TCF unit sufficient to totally resolidify
6 4/(/81 Charge of More liouid PCM leakage noticed;
TCF unit also leakage in ducting and damrerswas discovered
7 4/10/81 Discharge of Comnlete discharge achieved; re-TCF unit solidification in more than 15 hours
8 4/14/81 Charge ofTCF unit
S4/14/81-5/12/81 a. Preparation of thermocouplesfor packed bed and tube parallel flo'-b. Resolution of air leakage problemc. Mixture of PC', for packed bedand tube parallel flow at Solvay
chemical comnanyd: Filling packed bed and tubeparallel flow units with PCM
9 5/12/31 Charge of Sure of leak-proof air system;TCF unit air flow measured downstream of
accumulator, as well as upstream
10 5/13/81 Discharge of Problems with data acquisitionTCF unit during test
11 5/14/81 Charge of Some leakage of PCIPacked bed
12 5/15/81 Discharge of No problems, comrlete discharge
Packed bed
13 5/19/81 Charge of 1o PCI leakage, very long timeTube parallel renuired for PC' to meltflow unit
14 7/1/31 Tube parallel 2 days renuired for ex-erimentflow discharge
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17
Graphs of the exnerimental results follow: tney are
groupea in the tree categories: tube cross flow, ricked
bed, and tube parallel flow.
A. Tube Cross Flow:
The tests on the tube cross flow unit served to give: exre-
rience with the experimental apoaratus, but due to the fact
that there was marked leakage in the nase chane material,
they are not conclusive. Additional nhase chan~e materia]
was not available, and developing a system for sealing the
tubes at either end would have constituted a complete Pro.ject
in itself. The problem lay in degradation of the g]ue at
either end of the tubes, where Plastic cans were fixed.
In addition, since the air flow rate going into the accu-
mulator was less than what was measured at the orifice plate
upstream, due to air leaks in the damner system, the convective
heat input was not known with sufficient Precision to warrant
a comnarison with the numerical simulation. A comrarison
of the numerical results and the experimental results for Test
number 1 showed that the phase chan7e in the exreriments proceeded
much more slowly than the computer simulation predicted. This
was because the mass flow rate which was used as input for the
simulation was that which was measured at the orifice plate
upstream of the accumulator, and did not take into account the
air leakage which eccured between the orifice plate and the
accumulator.
These limitations not withstandinr, some meaningful
information can be drawn from the experiments on the tube cross
flow unit. Graphs 1 and 2 show the evolutions of the air anI
phase change material temperaturps. These have the characteristic
plateau of fusion. Also as expected, the air temperature at
each point is higher than the PC'l temperature, until steady state,
when the whole accumulator is at the influent air temperature,
is reached. The time for reachinr steady state, at 600 C, was
7 hours.
The other information that can be drawn reFards the eienness
of the flow distribution, and the thermal Performance as repeated
charges and discharges were Performed. The second charge, as
shown in graphs 3 and 4, shows alr,!ady that the nretty rlateaus
A.____________________________________________
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18
of the first charge are less flat than in the first test.
Also the time for charring is about 4 hours, as versus 7
hours in Test 1. This should be due both to the fact that
some PC'I had already leahed, and the fact that the PCM ma, not
have been comnletely solidified when the test was started.
The second condition would mean that some of the latent heat
of fusion remained in the bed at the test's start.
Granhs 5,6, and 7 address the nuestion of air temnerature
distribution about the cross sections of the accumulator.
These show that in each cross section, the temperature in
the center of the tube on the side (curves 8,11, and 13)
were higher than the temperatures at the 2 ends of the central
tube. This can be attributed to a higher heat capacity of
the greater amount of plastic at the ends of the tubes. This
higher heat capacity will result in a lower rate of temperature
increase for a given heat input. In addition the air flow
rate should be somewhat higher at points 8,11, and 13 than at
points 7,9,10,12,14, and 15, due to less resistance to the flow.
The slightly higher flow rate would again result in a higher
rate of temperature increase for the points exposed to the
faster flow.
Graphs 8,9, and 10 from test number 4 show that the sawe
pattern of temperature distributions about the cross-sections
remains, even with the additon of foam to even out the flow
going into the accumulator. Thus one can conclude that the
addition of the foam resulted in additional pressure loss which
was not justified by an improvement in thermal performance.
Tests number 6 and 7 were wade to see the temperature evolution
during a complete discharge. Graphs 11, 12, and 13 show the
inlet and outlet temperatures, their difference in time, and the
integral of the terperatuire difference, respectively. The
corresponding curves for the discharge are shown in graphs 14,
15, and 16. Graph 15 shows the phenomenon of su-ercooling ,
appearing in the dip in the temperature difference and subsequent
rise. Both graphs of the integrals of the temperature differences
should be multiplied by the same mass flow rate to arrive at the
amount of heat accumulated or discharged. rince the interral is
not multiplied by nC in either case, the nur-rital va]uc-
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19
can he enmared wi- see thart fo7r th'! - r, it is 7 1 r5
w,-rvas for the s cliar~'e t 3., v~ 1 ii. Ts on - th ird
of the heatt msust be Icc t t hro'iq~. I r rle rar!h 17 sho)'.7 wel I
how thr' P(." tesnrer-itur- fol lnote a; tes-rernat 'r;e drn7 thel
course o r a cha.r~r- or' the storag7'e urit, ardl lrar- 1 ' hosthe fa'ce
s an - 2 c uir ves fo r q ( i s c-ar ,- . r q 1 0 , P20, Q~v n 'P1 s n w
that the "",I tervt irttiirre aro? 7rre or I ess cons tort abou,.t t" ',
cress-sections ,Iur,-n;- the di sr-rrge.
helocal rlin.c--oson o f ri-nercool - r- can -11so b-e seen f ro7
th e o ra'hs . Thi s is a decrease of' the ternprature bePlow the
fusion temneraturc, follocwed3 by a shorr rise to the- fusion ter-
perature as resolidification occurs, and then a decrea-e in tem~-
perature to that of the influent air. The sunercooling7 poses
noroblems for the latent-heat-of-fusion systems because: 1 ) All the
heat is released in a short tir.e when the chrystpallaZat~on occurs,
thus causing diff iculties in con~trollin:g the solidif ication anl
2 ) Duri ng the sunercoolinF-, air is beinr, pumped at an expense
in electric energy, for no benefit in thermal energy transfer.
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orarhtTAIR (C)70 .0
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21
,¢ranh
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25
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2o
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29
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r" 31
Graph 12DTAIR(C)
4, - 40.0
30.0U-)
to0 .0
- 20.0
L.I
44o..o i
2:: TEllPS (SEC )0 .0 - -- - , i .0.0 3760.0 7320 0 11280.0 1 504. 0,
I DIFFERENCE BETWIEEN [INE ADOULTi_ ITADO7E
I, AIR TEMPERATURES (DTAIR)
• 2 I DATE 9-04-81
ff::lMASS FLOW' .05 KG/SEC.__,TUBES CRO.SS FLOV,' CHARGING HODE. CACL-2-6H-2O
444 . ..4. ...... .. . ..
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32
Grarh 13
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I., 33
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I IL)4
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,. .,.,
* a ai . '
• a ;
I a ... 4.._, , , -
" .: ' 1I" ;"
a .. , [-
V '..,, - -L"--. .. :' 2 _'H ;;- ° , .. .
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>4,, 39
Grah,2
TCQ(7C
4
4'
4,
to .0-. E
S.S.,4I TW H C-A
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* 240
Grrh21
TtiC'F( C)
1404
,01
o i4.
I44 I-- IiS C 1
~ L 'lTT
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B. Packed Ped:
Graphs 22 throurh 27 show the inlet and ou tlet
temperautres, their difference, and the intecral cf that
difference as a function of tire, in the sam° fashion as the
granhs for the ch'arre and discharre for thie turb cross flow.
Here the numerical values )f th- :r.t-r-rin are c!o7er to each
other in the chlarge - nd di, ch-irr e, -it ;.7- X 1" and 14.4P
0, resnectively.
Granhs 28 and ?0 show the air ard I'" te-er..tures at
the top, middle, and bottom of the accumulator-, and. (Irart's
30,31, and 32 show the PC'.! temteratures at cross-sections at
the inlet, middle, and outlet of the accunulator. It is evi-
dent that the temnerature is very unifor . across the cross-
sections, and, as r .ntioned before, this is a marked advan-
taige of the racked bed. In the discharpe of the packed bed
there is again the problem of sunercoolina (Granhs 33-3),
but by havin7 the encansulation small, and thus makinr the
exit from supercooling occur in a more dispersed fashion,
the effect is smooth-d out in the air outlet temneratire
readings. Also, the air temperature is made nore uniform
about the cross-section as the bed is traversed(iraphs 34-3,3),during the charge of the unit.
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Granb. 22
600 AIR (C)
-~ 50 .0
L L/
L LJ ? o .
- 4'.
2. D E=ia" - I
L4 L
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143
Gran ri31
500ADTAIR (C)
*20,0I
~~0.00. 720. 140-. 10 0280.
DI.E.NC BEa.FN NE NDOTE
* L AI 20.0AE .7 PE EC I
---- PAKDBDC-~kG(,'3MDE A~2621
L L L
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;rnh 24
IN'I1DAIR4DT) (C-4,SEC).472E±0t
0 t4
.. 41 9 +0
'N* . to._0.4 CL
.40.
0. 7.0014CO. . 60 2 0.
-A.4 C0TI NERTO FDFFPNEBTEN L7N
OULTTHE.4%4E. N Tr R-,D' VRI U RE
(I4 L 4 L L
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S 45
T~ro'rGrivih 25
60 .0
-'-9 .4.450.0
A 9 -A
.4 L 40 .0
Till'
f' 17~ r)j:
E!~ ri FF'E.9
D. E
HAS' TLU R E EICV ~ ~ ~ ~ ~ ~ Jr[ '7[ D!-- 1 %P: i *liIi.~~~"* I*
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Graph 26
DTAIR (C)
.4 o
:0.4
40.0
Lu30.0-.
14..,
.--
000
.4
Lua10 .0 " - _,-'
~.4.4
!TIM "(SEC)0 . 0 io
.'4.0 7 ,2,,, .3 14466 .7 2170C0 .0o ,8.9"n.3.,.,,. 466 . 4400.0
44
i 2. DIFFERENCE BETVIEEN OUTLET AND INLET
-"- AIR TEMPERATURES (DTM[R)
.4
~DATE 81-5-15
'"_,_ MASS FLOV' RATE .07 KC;/ , L:C-
1 A4
.4
* 4. (*f
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Granh 27
INT(DTAIR4DT) (C'SEC)*:" .448OE+O
' I"
VI'1.
'44
STIE269E E
0. 4
V-, .7E 0 .0 722%.64466. '10C 0 2G9 3 1C)C 7 434
',4
D T ,
too MAS FLWSATE.7 G/E
* I **I* I14e,
' " 6_ L k7 43. k
Ls L
.7 E 0 .0 7 ,.,.64 6 . 1 ,3 . 8#. i1 6 .T IE NEGA[O F 1FEECEBTWE ILT4N
.11 OU L TT4E A U E T H iD . [':D ))V R U ] '4 ., *o-,DAT481 8-14 I
- MASFLWRAE .0")iE::4 *.
PAKE BD ISHRG CCL-64
n l *il I U III4 I
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~r-a nh 2F
TI (CD
t4. 60Q-. . . . . . . . . . .
t4/
/ 7P
A T 7,
JL'I
u i
A I LTI , T = I I
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ranh 29
'TFCIM (C)
60 *g
Cls 4 7-
I, -
24 'D C
LiA!
Cr) TE 4
J / G P 1*~T 4-. 1:
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50c
-,ratd- 3C(
T00' TFCH (C
6" .
o. LiJ
C,
TL I Fr E
ID 30'- I
II-
hI-.
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CL.
TFK7 F= 14 ,i(j
e 'I! T- .0 ~
V 7HC
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I 'ir-anh 323
- IIV
U/
-
D4 ii T E
AIR4 F!(,E' .0' f PE E'
P~ A/'lD'7Il1! CL C
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rah33
40 C TCHC
ftI I E0
40 0
lr*R TI" A U L i-Ci C
* I ,.- -' r'rT
HA S .C!;.' A'.,.0
ftP A C "EE '. * . G
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';ranh
605.0
TPCH( C )
60 .0
:IL
"
A~4 .0~
CLL
ID
A711
JJr
" - 40,C0
DAT I ,
1.I "" .. + l 2 _/ j14J6:'C J <
4-. e- --m", L0 , RA E CI 1 . EA,' '!
[ (
P, .I ELI EEL [i I7*P ' I'A7Q-IiZ
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*155
tranh .35
TFCI,'1( C)
A.LI
DA T2 r'1r-1ft- FLO ,'P..
PA-TJ - T
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Granh 3(;
TAIPK C)
60 .0
3 0.II
.2,
~ Cr7
-~~ 40.
. .. j
.4
L C, P 7-0
'+ Li
A- " i " -~
, i. ...
- , ___..._...Z
*4* " . 1 - - -.---
A..-
• '-' DATE 81 -Yi-1,5
: @ tl~~.",'z7_ FLO., .',",?ITE .07 U,§,,'E7_____P.A.]IE[ EBED U*--C-H.'"_' lr \I '" I--
.. . .....L i " b ... ."..' .2 .
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J ranh 37STA IR(
4 t4
.4
*4
44
-AlI
*1 t
A".
4,.',
LU ,.
A E -'5 S ' 1 lJ CJ
CL
P4 E D 11- F
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G rah 3T
S A TAP C)60 ,0A:
444
I L2
• # LU c.i ,_ ,;ii/ T
4--. -o 1 .r -,'D 0i _: . ._
o ~~~ A T7 E 81 ,5-1
]M.,,S:,b FLI-O" R, 7TE 0n G , CP' ,E D.E ' ED -0. 1LI3 ITKIK ]lI
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59
C. Tube Parallel FIonw:
Here again the inlet and outlet air temneratures in
the center of the accumulator, their difference, an ,! the
intepral of the difference are shown on Glranhs 3 to 4,
This can be comrared with confidence to the data for the
packed bed charge, since we are confident of the mass flo-,:
rates. We determint the averige rate of eneryv storare as
follows: rtPacked Ped: nC "T d t/t
nairJA c harge
=.07 kr/sec X i00o8 Joule/Kf-°c XL72,000 'C-sec123000 see
= 1450 Joule/sec
Tube Parallel flow
.095 Kg/sec X 1008 Joule/Kg-°C
X 883000OC-sec / 70000 sec
= 1200 joule/sec
Thus we can see that the packed bed stores heat at a rate
1.2 times that at which the tube parallel flow stores heat.
Further indications of the thermal nerformance of the
tube parallel flow unit are shown in graphs L and 4-,. These
show temperature evolutions at different heights in the ac-
cumulator. Graphs 4h and 45 show the inlet and outlet air
temperature distributions about the cross-section of the
accumulator. These last 2 praphs show the surprising
result that the air temperatures are close to each other as
the accumulator is entered, and there is a larger spread amonr
them at the exit from the accumulator. This may be due to
irregular melting of the PCM about the accumulator, as well as
motion of the melted PCM from one part of the accumulator to
another. A complete discharge was performed on the tube parallel
flow u~it, and the noteworthy aspect of that test was that it
took almost 48 hours for the resolidification to occur, because
6f an air inlet temperature of 180C.
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Qraph 39
ThTA R'65 .0
4--L
A-T I
I* IILE -
Now ...- ~
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Grainh hO)
DTAIR (C)50.0
40.0
,21 w0 o
-- U
L3
t* 20.0co
=', TU'E( E
to t - . 7 00LiLI
Lii
10.0-r
0.0 I4400.0 29800.0 43200s .0 57600. 720.
T DIFFERENCE BETW.EEN INLET AND COUTLET
".. --- AIR TEM1PERATURES <DTAIR)
t, J3 DATE:5-19-8 [
p
t, MASS FLOW .0gb KGiSEC
4.
k-a~~ .....'.. Il I.. . ... . ... U E PL F ..... .. i .... ll ...
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.88E±C 4 ItT(DTAlIF4.,BT) (C, SFC)
.76E+34-
.530E±0
0to
..
.353E±06-
b 0
t4 ~.1 77F+06
,.0.
00.
00 =TIME INTEGRATION OF DIFFERE1,CE BET\,.EEN INLET ANDi
0 *=OUTLET TEMPERTFETIN(TIRD) EUSIN
DATE=5-19-8 IMA~SS FLOVd .095 KG/SECTUBE-" PARALLEL FLO'd .OCIAARGE. CACL2-SH20
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A Tt 1R(
r
I 69.) ~ I
* , -- -
--- 6. .7- . .............
' I ,,* 6 - --i
L.LI!
aT1 1I ,:_
I I F C ; l"17
"" AT i' -1 E 1... D , -- 3,,', F n l-' ,q , 7 :. 0 , , i'""' ,.* ~~~D T' E .51 '3 .... , H- AS .. . . .F. L L c.'..
' " L ,J "[ UE~T E F 'i F : , ,L L E L F L O IT ."C4- H : '
...
aL
I.,'
=, I ~ l .. . . . . . . . . .
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ilK
63~~ Q1,- E- T 1l(ZErah
0 7,
Ia U-Cl._l -JF T I
*l TE[I!
D. :E= 5 IS'_ 'R"3 FL I,,
ft L 'L
TO4P7F'T,
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Granrh 'I4
~0 .0* .*
L
T- C.7-j, 1
1- '1C-F ,E 1L-jE:
DA,. -*-9 ov L Y=,: '
TaEP4R4LE FT - CL
C. i TVEGBE'
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Granh 45
A-I
TE IF" -D
- 3'1.I AS' FL0 I
A-T
As' ;1F1'R LC
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VIII: Comnarison of Numerical and Fx jerimental Results
Graphs h6 and 47 show the numerical curves and the
experimental points for the racked bed unit. Graph 4C show5
that for the charge, the numerical simulation rroceeds faster
than the experimentil data. Again for the discharge, in Grarh
47, tie numerical c'rves proceed more abruptly than exreriment.
This difference between the numerical and experimentil results
is probably due to the resistance to heat transfer of the FCM
in the solid phase. such a resistance, neglected in the
numerical simulation, would indeed result in a slower rate of
discharging and charginr. Thus if this added resistance ,ere
taken into account, the experimental and numerical results
would be in better agreement.
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TE M PERaTURIF- r,Gc- m C. prh
t- SORTIE EERIM ENTAL
5'- 0 MIL
35--
3000 + + 4- +
+ TrEMPS (S)
2-5" -,Fo l (,,,o'>040 4 'ZO (1
60- TEM PERATURE
DE L'ftIR (C)
55~o rLERE EXPERIMENTAL0 MILIEU _5-0 NUMERIQUE 0 t
3o - + +
TEMPS (S)0 "1 15 ~ 20 (" Ic
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TE t'PER,]TURE 7Granh IrT 7
MCP (*c)+ SORTIC EP~RMUA
GO - C~~~ MILIEU S)P-jr~JANUMERIQUE'
300
104-
TEMPS (5)0 1 0
0 410 LO 30 4 0
TEMPE PtITUPE
DE L'F91IRQ"C)
0 MILIEUI- NUMERIcRUR
50-
40
0+0
30 -00+ 0 +0
+
TENP1S Ns
I( I-Icf- 7c 30
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TO
IX: Efficiency Considerations
The mechanical energy renuired to store the heat in each
accumulator can be written as 4' X V = Power = . ,h s --as
that the power required to maintain a volume flow of V across a
pressure difference of AP, is enual to the rroduct of the two.
Lookin at this in terms of wor!', it car be said thit W in the
amount of work done in moving a volume of fluid V across a
nressure dror 61. Thus we have the amount of work required for
our accumulators by measuring the pressure drop accross them.
The thermal enerry transfer is ;C . 6T, whereAT is theD, a3r
difference between the inlet and outlet air temperatures, and
r is the mass flow rate. We then find Q = fvC A T. Now ifpwe want a measure of the amount of heat transferred in relation
to the amount of work required to transfer that heat, we can
devide Q by W. This is simply C AT/AP. This then is readilypavailable data from the experiments, and it has been found that
in every case it is on the order of 50 to 100. This high
apparent efficiency though must be considered to be divided
first by 2, since there is a charge and a discharge of the
accumulator in any application where the heat is used. Then it
muss .gain be divided by 3, f'or the overall efficiency of
the clectric system. This brings it down bv almost an order
of magnitude, to 8 to 16 already., down from 50 to 100.
Together with this idea of efficiency, a criterion for
stopping the charge or discharge should be developed. That is,
the W remains more or less constant during the charge and dis-
charge while Q decreases with time due to AT decreasing with
time. Thus the efficiency is decreasing throughout the experi-
ment and after a certain point, oil or electricity could be used
more advantageously than by pumping low temperature air in ani
out of a storage unit.
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X: CONCLUSIONS A::D RECO:,MONDATIOU!S
The experimental study shows that from a heat transfer
standpoint the packed bed is the best method of encapsulation.
It has a negligible pressure loss, large heat exchange sur-
face area, a self distribution of the flow and an avoidance
of the problems of supercooling. On the other hand, the geo-
metry which was worst in heat transfer characteristics, the
tube parallel flow, was the only one of the three that had no
PCM leakage problem, while the packed bed,though the containers
were sealed with silicon rubber on the caps, did have leakage
problems. Thus the problem is one of feasibility and cost of
construction as well as heat transfer.
Further studies of such storage units should include an
operation over a broad range of Reynolds numbers, to find the
optimum range for thermo-mechanical efficiency. Also,
experiments should be done which include solar 2ollector w:
inlet temperature varying with time, instead of the fixed
inlet temperature which was used in the past experiments.
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72
References:
1. Telkes, IKaria, "Feat of fusion syctems for solar h-atinand coolin-" , Solar IEnrineerinrz, eptembhr, 1977.
2. tGross, IR.J. , et al. "i~u erical Sinulation of Dual-'led iLThermal Energy Ctorare S'ystems", Journal of Solar ener' °yEngineering, Vol. 102, P. 287, ,ovember, 1 .
3. Eissenberg, David, and 7.Wyman, Charles, "What's in "tore PorPhaLse Change?" , Solar Age, 'lay, 1CQ130, P. 13.
h. Riordan, Michael, "Thermal Storage: A Rtsic Guile to the Ptateof the Art", Solar Age, Aril, 1978, P. 10.
5. Telkes, Maria, "Thermal Lner y Storage in Salt Hydrates-,Solar Energy Materials, 2, 1980, n-s. 381-393.
6. Smith, R. N. et al. "Heat Exhcanger Performance in LatentHeat Thermal Energy Storage", Journal of Solar EnergyEnrineering, Vol. 102, lay, 1980, pps. 112-118.
7. questois, Remi,"'Numerical Study of Melting Phenomena inPhase-change material Heat Fxchangers", Senior thesis,Free University of Brussels, Faculty of Engineering, 1981.
8. Theunissen, Paul-Herve,"Studies of Heat Accumula-iors", in-ternal reports of the von Karman Institute for Fluid Dynamics,Rhode-St.-Gen~se, Belgium.
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73
Arendix IPhotographs of Exnerirnental Program
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74~
if"
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0 14
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Al
Photo 5: Filling elements OfPacked B~ed Unit
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- A
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Appendix TI
Diagram Of S.U.N. Facility
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79
7pe
1N- ---a Pane
2 Leat sqcamuTlator3 Refri -er'int for di sch-.r-, e-xrcr r--rt,,
4 Fl1ectr-.c re.istancc, heater for charg-i n,, exro-rircnts
5Air Blower6Freun-atic Purr
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II
' w'