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Page 1: UNCLASSIFIED AD NUMBER LIMITATION CHANGES · 2018. 11. 9. · Table 5. Fatigue Test Results on O-l (AZ80A-F) Magnesium Alloy 14 LIST OF ILLUSTRATIONS Figure 1. Fatigue Test Results

UNCLASSIFIED

AD NUMBER

LIMITATION CHANGESTO:

FROM:

AUTHORITY

THIS PAGE IS UNCLASSIFIED

AD097212

Approved for public release; distribution isunlimited.

Distribution authorized to U.S. Gov't. agenciesand their contractors;Administrative/Operational Use; AUG 1956. Otherrequests shall be referred to Wright AirDevelopment Center, Wright-Patterson AFB, OH45433.

AFWAL ltr, 17 Apr 1980

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IH ACCORDANCE WITH

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HIS DOCUMENT CLASSIFIED Subject to General Declasslfication Schedule of

Executive Order 11652-Autoinaticallif Duwugradeii at

2 Years Intervals-DECLASSIFIED ON DECEMDER 31,.

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THIS REPORT HAS BEEN DtUMITtD

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UNCLA

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This document is the property of the United States Government. It is furnished for the du- ration )f the contract and shall be returned when no longer required, or upon recall by ASTIA i;o the following address: Armed Services Technical Information Agency, Bocu^nent Service Center, Knott Building, Dayton 2, Ohio.

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1 H WADC TECHNICAL REPORT 55-150

PART 3

! ASTIA DOCUMENT No. AD 97212

Ok MATERIALS-PROPERTY-DESIGN CRITERIA FOR METALS

Part 3. Fatigue Evaluation of Magnesium Alloys

A

/ \ L i ' /

W. S. WYL£R

F. U. LYON

BATTELLE MEMORIAL INSTITUTE

AUGUST 1956

WRIGHT AIR DEVELOPMENT CENTER

J

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WADC TECHNICAL REPORT 55-150

PART 3

ASTIA DOCUMENT No. AD 97212

MATERIALS-PROPERTY-DESIGN CRITERIA FOR METALS Part 3. Fatigue Evaluation of Magnesium Alloys

W. S. HYLER

F. H. LYON

BATTELLE MEMORIAL INSTITUTE

AUGUST 1956

MATERIALS LABORATORY

CONTRACT No. AF 33(616)-2-303

PROJECT No. 7360

WRIGHT AIR DEVELOPMENT CENTER AIR RESEARCH AND DEVELOPMENT COMMAND

UNITED STATES AIR FORCE WRIGHT-PATTERSON AIR FORCE BASE, OHIO

Carpenter Lltho & Prtg. Co., Springfield, 0. 600 - October 1956

J

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I

FOREWORD

This report was prepared by Battelle Memorial Institute, Columbus, Ohio, under Contract No. AF 33(6l6)-2303. The investigation was initiated under Project No. 7360, "Materials Analysis and Evaluation Techniques», Task No. 73^05» "Design Data for Metals", and was administered under the direction of the Materials Laboratory, Directorate of Research, Wright Air Development Center with Mr. D. A. Shinn acting as project engineer»

1955. This report covers work conducted from October, 1954 to June,

WADC TR 55-150 Pt 3

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I n ABSTRACT

WADC Technical Report 55-150, "Materials-Property-Design Criteria for Metals", indicated that the ANC-5 document shows discrep- ancies in fatigue data for various magnesium alloys as obtained in rotating- bending, plate-bending, and axial-loading fatigue tests. A study was made of three magnesium alloys FS-la (AZ31A-0), J-l (AZ61A-F), andO-1 (AZ80A-F) under conditions of completely reversed stress for the three kinds of loading.

Results suggest that the discrepancies noted in ANC-5 data between rotating-beam fatigue data and data from the other two types of tests are real. Certain other inconsistencies in the data suggest that additional fatigue studies should be made to provide more reliable information.

A review of methods of presenting fatigue data in ANC-5 was made. Tt is suggested that a more consistent method of presentation be followed for the various alloy systems for which fatigue data are reported.

PUBLICATION REVIEW

This report has been reviewed and is approved.

FOR THE COMMANDER:

:. R. WHITMORE Technical Director Materials Laboratory Directorate of Research

WADC TR 55-150 Pt 3 in

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I -n TABLE OF CONTENTS

Pa^e

INTRODUCTION 1

MATERIALS i

SPECIMEN DESIGN AND PREPARATION 3

FATIGUE MACHINES 3

FATIGUE RESULTS 4

DISCUSSION 6

Discrepancies in Fatigue Data 6 Presentation of Fatigue Data in ANC-5 7

CONCLUSIONS AND RECOMMENDATIONS 8

LIST OF TABLES

Table 1. Fatigue Strengths of Various Magnesium Alloys Obtained From Different Methods of Fatigue Testing (From ANC-5) 10

Table 2. Tensile Properties of Three Magnesium Alloys 11

Table 3. Fatigue Test Results on FS-la (AZ31A-0) Magnesium Alloy 12

Table 4. Fatigue Test Results on J-1 (AZ61A-F) Magnesium Alloy 13

Table 5. Fatigue Test Results on O-l (AZ80A-F) Magnesium Alloy 14

LIST OF ILLUSTRATIONS

Figure 1. Fatigue Test Results on FS-la (AZ31A-0) Magnesium Alloy 15

Figure 2. Fatigue Test Results on FS-la (AZ 3 lA-O) Magnesium Alloy 16

Figure 3. Fatigue Test Results on J-1 (AZ61A-F) Magnesium Alloy 17

Figure 4. Fatigue Test Results on J-1 (AZblA-F) Magnesium Alloy 18

Figure 5. Fatigue Test Results on J-1 (AZ61A-F) Magnesium Alloy 19

Figure 6. Fatigue Test Results nnO-1 (AZ80A-F) Magnesium Alloy 20

Figure 7. Fatigue Test Results on O-l (AZ80A-F) Magnesium Alloy 21

Figure 3. Fatigue Test Results on O-1 (AZ80A-F) Magnesium Alloy 22

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MATERIALS-PROPERTY-DESIGN CRITERIA FOR METALS

PART 3. FATIGUE EVALUATION OF MAGNESIUM ALLOYS

INTRODUCTION

The WADC Technical Report 55-150, "Materials-Property-Design Criteria for Met?ls", points out that the ANC-5 document lists fatigue data obtained for magnesium alloys by rotating-bending, plate-bending, and axial-loading tests. Examination of the information in the document shows for a number of magnesium alloys that fatigue limits obtained by the various tests for the same load ratio showed wide divergence.

Two possibilities were enumerated to explain these inconsistencies:

(1) Data appearing in ANC-5 on the fatigue limits of magnesium alloys were questionable.

(2) Data appearing in ANC-5 on tiie fatigue limits of magnesium alloys were not questionable, in that stress gradient and other considerations have a marked influence on the fatigue behavior of some materials and less influence on the fatigue behavior of other materials.

This task was introduced in an effort to determine whether or not the information in ANC-5 reflects actual material fatigue properties.

This report summarizing the results ot uiis program is being published for information. The opinions expressed are not necessarily those of the Air Force or of the ANC-5 Panel. The report is issued to serve as a basis for discussion and future action concerning possible changes in the ANC-5 document.

MATERIALS

The three materials used in this investigation were selected to pro- vide a wide rsnge of fatigue properties under the various types of test as shown in ANC-5, Table 1 illustrates some of the fatigue data obtained by different methods of testing various magnesium alloys as set forth in the ANC-5 document.

Manuscript released by author 20 June 1956 for publication as a WADC Technical Report» WADC TR 55-150 Pt 3 1

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After examining the data in the table, FS-la (AZ31A-0) sheet material was selected for axial-loading and plate-bending tests. The other two materials, J-l (AZ61A-F) and O-l (AZ80A-F) extruded alloys, were chosen for fatigue evaluation in rotating bending, plate bending, and axial loading. These alloys appeared to have some of the largest differences in fatigue strength obtained from the various types of tests.

The FS-la (AZ31A-0) material was received in a l/4-inch-thick sheet, 30 by 48 inches, from the A. R. Purdy Company, Lindhurst, New Jersey. Metallographie examination of the structure was employed to determine the direction of rolling but little difference was observed in grain size or shape in the two possible rolling directions. To supplement this evidence, tensile properties were evaluated from specimens oriented in the two directions. These properties were essentially the same in both directions. It was decided, therefore, to use the 48-inch direction for the longitudinal axis of the specimens. The sheet was sectioned in this manner and individual coupons were given a stress relief treatment (500 F for 15 minutes, followed by air cooling).

Metallographic study of the structure before and after stress relief showed the treatment did not affect the structure except that some twin lines developed during stress relief.

Hardness examinations were made on the material before and after it was stress relieved with both measurements leading to the same result, a Vickers D.P.H. number of 58 with a 2.5-kilogram load.

Spectrographic analysis of the FS-la (AZ3IA-0) showed that the composition of this material fell within the range specified by the American Society for Metals.

The O-l (AZ80A-F) and J-l (AZ61A-F) materials were each received from the Aluminum Company of America in the form of three strips 5/8 by 3-1/2 inches by 10 feet long. Preliminary samples were taken from both materials for metallographic, spectrographic, and tensile tests.

The metallographic examination showed that grain size and shape for both materials were comparable to those appearing in the structure of FS-la (AZ31A-0).

The spectrographic analysis also showed that the constituents of the two alloys were within the composition limits specified by the American Society for Metals for these alloys. However, the analysis also showed the two materials to have been interchanged. This was not discovered until the specimens had been rough sawed and heat treated as suggested by ASM Metals Handbook for each alloy. In the case of the O-l (AS80A-F) material, it was possible to heat treat again at the correct temperature. Specimens of each alloy were given, therefore, the same heat treatment — 2 hours at

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I ^

750 F followed by air cooling, hour at 600 F and air cooled.

Specimens were stress relieved for 1/4

Table 2 compares the results of the laboratory tensile tests on the three magnesium alloys with the ANC-5 values. A brief inspection of the data shows that the strength and ductility of the alloys are above the design mechanical properties as shown in ANC-5.

On the basis of this study, the three magnesium alloys conformed to the appropriate AMS specifications.

SPECIMEN DESIGN AND PREPARATION

The specimens of FS-la (AZ31A-0) sheet were sawed out parallel to the 48-inch direction and then stress relieved as previously described.

The bars of O-l (AZ80A-F) and J-l {AZ61A-F) were sawed to length and then, for the plate-bending and axial-loading specimens, were split by sawing to yield two pieces per length about 5/16 by 3-1/2 inches in cross section. The rotating-beam specimen blanks were obtained by sawing the appropriate lengths into four pieces 5/8 by 7/8 inches. All the material then was heat treated as described in the previous section. Since many of the flat pieces warped during heat treatment, they were straightened by the stress relief treatment between clamped plates.

Rotating bending specimens were standard R. R. Moore specimens with a continuous-radius test section, and having a minimum diameter of 0.300 inch. Plate-bending specimens were a modified constant-stress specimen. Instead of the usual triangular test section, a continuous- radius (6-inch radius) test section was employed. The specimen thickness after polishing was 0. 235 inch. Axial-loading specimens also had a continuous-radius test section (12-inch radius). The middle 4-3/4 inches of the specimen was milled and polished to 0. 172-inch nominal thickness. Following machining, all surfaces of the test sections were polished with 400-grit and 600-grit emery paper.

FATIGUE MACHINES

The rotating bending fatigue tests were performed in standard R. R. Moore testing machines. The capacity of these machines is a bending moment of 200-inch-pounds; the spe»"1 is variable up to about 10,000 cycles per minute.

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I The machine used for the plate-bending tests was a Krouse testing

machine, The load capacity of this machine at the cam is 150 pounds; the operating speed is 1,725 cycles per minute.

Krouse axial-load testing machines of 5,000-pound and 10,000-pound capacities were used to subject the specimens to reverbed axial loading. The speeds employed were 1,500 and 1, 100 cycles per minute, respectively. The specimens were supported by guide plates on either side of the speci- men to prevent buckling under the compressive load. Sheet Teflon liners on the guide plates eliminated damage to the specimen by fretting and galling.

Before testing started, each machine was calibrated under both static and dynamic conditions.

FATIGUE RESULTS

In each kind of fatigue test, specimens were tested under completely reversed stress. Thus, the data from each kind of test should be com- parable with that of the other fatigue tests performed. The program was intended as a limited study to determine, in general, whether the wide discrepancies in data from one test to another, such as reported in ANC-5, were real. The number of specimens generally employed in any one test was nine. Usually three specimens were tested at each of several stress levels to provide data for a range in lifetime from about 10,000 cycles to 10,000,000 cycles.

Results of the study are presented in Table 3, for FS-la (AZ31A-0); Table 4, for J-l (AZ61A-F); and Table 5, for O-l (AZ80A-F).

These data are plotted on stress-log lifetime coordinates in Figures 1 through 8. Indicated also on these figures when available are:

(1) S-N curves (solid lines) constructed from information in ANC-5.

(2) Scatterbands (bordered by dotted lines) for data obtained on the various alloys from Dow Chemical Company. Such information was obtained from plate- bending and rotating-bending fatigue. No iniormation relating to axial-load fatigue behavior was obtained for the three magnesium alloys studied.

Fatigue limits at 10^ cycles were estimated for each alloy and test on the basis of the limited data obtained in this program. These are listed in the following tabulation together with appropriate values obtained from

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Tables 4. 112 (a) to (c) of ANC-5 Bulletin and also minimum values obtained from the scatterbands representative of the Dow Chemical Company data.

Material

FS-la (AZ31A-0)

J-l (AZ61A-F)

O-l {AZ80A-F)

Type Test

Axial loading Plate bending

Axial loading Plate bending Rotating bending

Axial loading Plate bending Rotating bending

Fatigue Limit, 107 cycles, R = 1.0 ANC - 5 Experimental Dow

13,000 8,000 12,000 14,500 12,000

13,500 14,000 11,500 10,000 20,500 20,000

12,000 12,500 10,000 22,500 22,000

10,000 17,500

12,500 20,500

From the tabulation it appears that the major discrepancy in rotating- bending fatigue values with those from the other two types of test as appears in ANC-5 are substantiated. With regard to the other two types of fatigue tests, the following comments apply:

(1) Fatigue limits in axial loading and plate bending for FS-la (AZ31A-0) appear to be the same. This is considerably different than is reported in ANC-5 for this alloy.

(2) The 20 per cent difference in fatigue limits between axial-load and plate-bending tests for J-l (AZ61A-F) appears to be reasonably substantiated. In this limited experimental study, the discrepancy in fatigue limit values is somewhat greater than that reported in ANC-5.

(3) Information for O-l (AZ80A-F) magnesium alloy for axial loading was not available in ANC-5. The experimental work suggests there is approximately 20 per cent difference between axial-loading and plate-bending fatigue limits.

(4) In general, fatigue limits obtained by experiment or reported in ANC-5 are on the low portion of the scatter band characteristic of Dow Chemical Company data.

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I DISCUSSION

Discrepancies in Fatigue Data

From the results of the limited experimental program it appears that some of the discrepancies in fatigue values in ANC-5 [Tables 4. 112 (a) to (c)] stem from actual differences in behavior of the three magnesium alloys as related to type of test. Other discrepancies suggest some of the data to be questionable.

With regard to this latter statement, information in Tables 4. 112 (a) to (c) on die-cast, sheet, extrusion, and forgiug alloys were re-examined based on the following assumptions related in part to the limited experi- mental data:

(1) Rotating-bending fatigue strengths of the various magnesium alloys are appreciably greater than fatigue strengths obtained by plate-bending and axial-loading tests.

(2) Fatigue strength of the materials obtained by plate-bending and axial-loading tests are nearly equal.

(3) For any kind of fatigue test, the fatigue strengths of any one material, whether extruded or forged, are nearly equal.

(4) Fatigue behavior of O-IA (AZ80A-T5) and O-IHTA (AZ80A-T5) are about the same.

From these assumptions and from the experimental results, fatigue information in Tables 4. 112 (a) to (c) on the following alloys and tests appears questionable:

Alloy

M (M1A-F) M (M1A-F) Ma (MIA-O) FS-la (AZ31A-0) O-IHTA (AZ80A-T5) O-IHTA (AZ80A-T5)

Condition

Extrusion Forging Sheet Sheet Forging Extrusion

Type of Test

Rotating bending Plate bending Axial loading Axial loading Rotating bending Axial loading

The question of difference (for one material) in fatigue limits observed for rotating bending in comparison with plate-bending and axial- loading fatigue is of more academic interest. If these differences occur

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(and they appear real in regard to the magnesium alloys studied) the suggestion that rotr.ting-bending fatigue-test data be eliminated from ANC-5 (WADC Technical Report 55-150, Part 1, pp 63) appears valid, since, in general, service-stress applications in airframe structures more nearly approach sheet or plate bending or axial loading. Another possibility would be to include a precautionary note regarding the use of rotating bending data.

A number of factors may contribute to this difference in behavior. These might include surface effects associated with slight differences in specimen preparation, speed effects — as related to modulus, stress gradient effects, and the notch effect of the sharp corners of the plate and sheet specimens. This latter factor may not be too important since examination of failures of sheet and plate specimens did not show any decided tendency for failures to nucleate at the corners. Resolution of these differences probably can be made with experimental study. It was beyond the scope of the present study, however.

Presentation of Fatigue Data in ANC-5

Fatigue data for aluminum alloys are presented in ANC-5 in three forms: (1) graphical, as stress range diagrams (Goodman-type diagrams), (2) graphical, as S~N scatterbands, and (3) tabular. The stress-range dia- gram of Figure 3. 122 (f) shows constant lifetime lines representative of the lower edges of the scatterbands. The data presented in tabular form are considered as average values, lying at about the center of the scatterbands presented in Figures 3. 112 (a) to (e).

As shown in Figures 2, 4, 5, 7, and 8 of this report, many of the stress-lifetime values tabulated in ANC-5 for magnesium alloys [Tables 4. 112 (a) to (c)] lie on the lower edge of the scatterbands representing data from the Dow Chemical Company. This is particularly noticeable for stresses involving short lifetimes.

It would appear desirable from the standpoint of clarity to aircraft designers to present fatigue information for all materials (aluminum alloys, magnesium alloys, steels) in a similar manner.

One method of reporting fatigue data in ANC-5 to provide consistency in presentation is outlined. Sufficient data appear to be available for many aluminum and magnesium alloys to permit statistical analysis. Such data, when available, could be so analyzed for insertion in ANC-5. For example, it would be possible to compute 50 per cent and 95 per cent probability S-N curves. These would be comparable roughly to average values presently listed in the tables and to the lower edges of the scatterbands presently shown in the figures in ANC-5, respectively.

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I If this method were adopted, it would be desirable to include in the

title of the various tables, or as a footnote to the tables, the fact that listed values represent "50 per cent probability values". With regard to the graphical presentation of S-N scatterbands, curves could be shown and labeled representing 95 per cent, 50 per cent, and 5 per cent probability.

CONCLUSIONS AND RECOMMENDATIONS

On the basis of the limited experimental study of the fatigue behavior of three magnesium alloys and further study of fatigue information currently assembled in ANC-5, the following conclusions and recommendations appear warranted:

(1) The fatigue limits of some magnesium alloys tested in rotating-bending appear significantly higher than fatigue limits obtained from plate-bending and axial-loading tests. In aircraft structures, components rarely are subjected to rotating bending, therefore, it is recommended: (I) that a precautionary note be added to tables containing rotating- bending data on magnesium alloys concerning their limited design use, or (2) that rotating-bending fatigue information be eliminated from ANC-5.

(2) Certain inconsistencies appear in fatigue information for magnesium alloys (not related to Item 1 above) listed in Tables 4. 112 (a) to (c) of ANC-5. It is recommended that a program be initiated to investigate discrepancies in the following cases:

Alloy

M (M1A-F) M (M1A-F) Ma (MIA-O) FS-Ia (AZ31A-0) O-IHTA (AZ80A-T5) O-IHTA (AZ80A-T5)

Condition

Extrusion Forging Sheet Sheet Forging Extrusion

Types of Test

Rotating bending Plate bending Axial loading Axial loading Rotating bending Axial loading

It appears desirable to make such an investigation employing several heats of each material to provide information of more general applicability.

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(3) The presentation of fatigue information in ANC-5 for aluminum alloys is not the same as for magnesium alloys. It is recommended for consistency and clarity, that a uniform method of presenting such data be adopted. A suggested method might be:

(a) Tabular presentation as stress for various lifetimes. The stress values could represent 50 per cent probability values as determined from statistical analysis.

(b) Graphical presentation of S-N curves of 95 per cent, 50 per cent, and 5 per cent probability.

(c) Graphical presentation as stress range diagrams (Goodman-type diagrams) showing constant life- time curves typical of the various materials.

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TABLE 1. FATIGUE STRENGTHS OF VARIOUS MAGNESIUM ALLOYS OBTAINED FROM DIFFERENT METHODS OF FATIGUE TESTING (FROM ANC-5)

Fatigue Strength at Indi- cated N umber of Cycles

Type of [Mean Stress = 0), ksi Designation Fatigue Test 105 106 10?

Sheet Alloy

Ma (MIA-O) Plate bending 15.5 12.0 10.0 Axial loading 9.0 6.0 6.0

Mh (M1A-H24) Plate bending 18.5 14.0 11.0 Axial loading 17.0 14.0 14.0

FS-la (AZ31A-0) Plate bending 15,5 15.0 14.5 Axial loading 10.5 8.5 8.0

FS-lh (AZ31A-H24) Plate bending 18.0 16.0 15.5 Axial loading 14.5 14,0 14.0

Extruded Alloy

O-IHTA (AZ80A-T5) R. R. Moore 27.0 24.5 22.5 Plate bending 19-0 16.0 13.0 Axial loading 38.0 31.5 25.5

J-l (AZ61A-F) R. R. Moore 24.5 22.5 20.5 Plate bending 17.5 12.0 11.5 Axial loading 17.5 13.5 13.5

M (M1A-F) R. R. Moore 15.5 13.0 10.5 Plate bending 14.0 u.o 10.0

Forged Alloy

J-l (AZ61A-F) R. R. Moore 27.5 24.5 21.5 Plate bending 16.5 12.5 12.0

O-IHTA (AZ80A-75) R. R. Moore 26.0 21.0 16.0 Plate bending 18.0 14.5 14.0

Die Cast Alloy

R (AZ91A) R. R. Moore 17.5 16.0 15.0 Plate bending 10.5 9.0 8.0

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TABLE 2. TENSILE PROPERTIES OF THREE MAGNESIUM ALLOYS

FS-la O-I J-l (AZ31A-0) (AZ80A-F) (AZ61A-F)

Expert- Experi- Experi- Property mental ANC-5 mental ANC-5 mental ANC-5

Ultimate Tensile Strength, psi 36,800 32,000 48,400 43,000 44,900 38,000

Yield Strength (0. 2 Per Cent Offset), psi 22,400 15,000 31,200 28,000 28,600 20,000

Elongation, percent 3.4 12.0 18.1 9 20.0 26.0

Reduction in Area, percent 44.5 — 18.3 — 17.7 —

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TABLE 3. FATIGUE TEST RESULTS ON FS-la (AZ31A-0) MAGNESIUM ALLOY

Maximum Stress, Fatigue Lifetime, Specimen ksi cycles

Axial Loading

4-2 16.0 75,800 5-2 16.0 88,000 4-1 16.0 91,500 7-1 14.0 516,000 1-2 1-1

14.0 14.0

5,930,000 10,000,000Va)

2-1 13.0 8,066,000 5-1 2-2

13.0 13.0

8,260,000 io,ooo,ooo(a)

Plate Bending

3-1 16.0 96,000 3-2 16.0 267,000 6-2 14.0 251,000 6-1 7-2 8-1 8-2

14.0 14.0 12.0 12.0

414,000 io,ooo,ooo(a) io,ooo,ooo(a) io,ooo,ooo(a)

(a) This specimen did not fail.

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TABLE 4. FATIGUE TEST RESULTS ON J-l (AZ61A-F) MAGNESIUM ALLOY

Maximum Stress, Fatigue Lifetime, Specimen ksi cycles

Axial Loading

JA 6 22.0 3,300 JA17 22.0 6, 600 JA10 20.0 74,800 JA 3 18.0 100,000 JA20 18.0 935,700 JA 8 16.0 323,100 JA 6 16.0 4, 113,000 JA20 JA 9 JA 12 JA13

16.0 15.0 14.0 14.0

Plate Bending

6, 182,900 io,ooo,ooo(a) io,ooo,ooo(a) io,ooo,ooo(a)

JP15 18.0 65,000 JP4 18.0 76,000 JP5 18.0 96,000 JP13 16.0 173,000 JP4-1 16.0 3,236,000 JP9 16.0 4,651,000 JP16 14.0 439,000 JP15 14.0 3,002,000 JP18 12.0 290,000 JP16-1 JP9-1 JP7 JP18-1

12.0 12.0 10.0 10.0

Rotating Bending

370,000 io,ooo,ooo(a) io,ooo,ooo(a) io,ooo,ooo(a)

JR5B1 28.4 32,000 JR11B1 25.6 63,000 JR20B1 24.7 78,000 JR5B2 24.7 124,000 JR11B2 24.7 153,000 JRUAl 22.0 342,000 JR11A2 22.0 890,000 JR20B2 JR19A1

22.0 20.5

2,337,000 io,ooo,ooo(a)

JR19A2 20.5 io,ooo,ooo(a)

(a) This specimen did not fail.

WADC TR 55-150 Pt 3 13

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■ ■

TABLE 5. FATIGUE TEST RESULTS ON O-l (AZ80A-F) MAGNESIUM ALLOY

Maximum Stress, Fatigue Lifetime, Specimen ksi cycles

Axial Loading

OA12 18.0 1, 146,300 OA21 18.0 3,750,000 OA8 18.0 4, 604, 000 OA10 16,0 l,758,00o(a) OA17 16.0 1,909,000 OA3 16.0 2,245, 000(a) OA20 16.0 3, 980,000(a) OA6 16.0 10, ooo, ooo(b) OAli 16.0 10, ooo,ooo(t>) OA13 14.0 4, 126,000 OA5 14.0 io, ooo,ooo(b) OA15 12.0

Plate Bending

10, ooo,ooo(b)

OP15-1 15.0 591,000 OP13 15.0 4,087,000 OP7-1 13.0 672,000 OP16 13.0 925,000 OP9 13.0 io, ooo,ooo(b) OP18-1 13.0 io,ooo,ooo(b) OP15-2 11.0 1,474,000 OP18-2 11.0 10,000, ooo(b) OP4 11.0 10,000, ooo(b) OP7-2 11.0

Rotating Bending

io,ooo,ooo(b)

OR5A1 28.2 94,000 OR19A2 27.5 151,000 OR19A1 27.5 152,000 OR5A2 27.5 212,000 OR5B1 24.0 473,000 OR14A1 24.0 812,000 ORI4A2 24.0 2,464,000 OR19Bi 22.0 io, ooo, ooo(b) OR19B2 22.0 io, ooo,ooo(b)

(a) This specimen failed in grip. (b) This specimen did not fail.

WADC TR 55-150 Pt 3 14

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