www.elma-ultrasonic.com

Pharmaceutical industry

QQ Modular and customer-specific ultrasonic systems for pre-, intermediate and final cleaning with or without integrated derouge stepQQ Devices and systems with calibration and material certificates QQ Thoughout ancillaries and further accessoriesQQ Suitable cleaning chemistryQQ Strong steam cleaning devices

Ultrasonic and steam cleaning systemsfor wash-in-place (WIP) applications

Elma cleaning lines for wash-in-place applications

Customer requirements

Stage of cleaning process (pre- or final cleaning with or without derouge step)

Cleaning process has not yet been established

Cleaning lines

Based on the required process, the required degree of cleanliness and the surface processing (derouge step),

Elma configures the suitable cleaning line incl. tailor-cut cleaning processes

(aqueous, semi-aqueous or in combination with acids or solvents)

Processes with Elma Clean chemicals

In the Elma Process and Application Laboratory our chemical engineers establish

in close cooperation with the customer the tailor-cut cleaning process

with the suitable Elma Clean chemistry.

Advantages of Elma Cleaning Technology:

QQ Equipement and systems with FDA approved materials can be validated depending on cleaning and throughput requirementsQQ Quality assurance and its documentation via data-logger QQ System control acc. to FDA 21 CFR Part 11 (user management, audit trail)QQ Accompanying documents as HDS, FDS, SDS, FAT, IQ, OQ and SAT as basis for the validation of the systems are available on demandQQ Process Laboratoy for best process solutionsQQ Cleaning chemistry from in-house development and productionQQ After-sales-service in Europa, USA and Asia

Cleaning process is already established

At Elma you get an all-in-one solution for your individual cleaning task. Modern ultrasonic and cleaning technologies, experience in industrial cleaning and plant construction for decades as well as for wash-in-place cleaning applications developed cleaning agents - all from one single source.

As requirements can vary greatly depending on the product, Elma provides modular and customer-specific ultrasonic cleaning systems with integrated derouge step for pre-, intermediate and final cleaning. Peripheral equipment for ultrasonic bath care ensures optimum cleaning conditions and durability of the cleaning systems.

Elmasonic X-tra line Fully-automated and optionally enclosed cleaning system

The modular Elmasonic X-tra lines pro and precision are multi- frequency systems with 25/45 or 37/130 kHz, offering 5 tank sizes. Ideally for pre-, fine and ultra-fine cleaning.

All cleaning lines are ready for extensions as loading and unloading conveyors, etc. Furthermore a wide range of accessories like baskets, etc. is available. Accessories may also be added later on to adapt the system to changed requirements.

Equipped with sophisticated technology QQ Ultrasonic units are basically equipped with bottom ultrasound; optionally units with additional lateral ultrasound are availableQQ Individual power control integratedQQ Individually activatable Pulse-function for increased performance with difficult cleaning tasksQQ Sweep-function for an even sound field distribution and optimal cleaning resultsQQ Degas-function for quick degassing, esp. of a fresh cleaning bathQQ Rounded tank corners, electropolished tank surfaces and specially designed hard piping for optimised drainage and to prevent entrainments

Sustainable energy efficiencyQQ All units are sound and heat insulatedQQ Automated systems have a weekly time switch for starting and shutting down the system automaticallyQQ Cascaded, connected cleaning tanks to reduce water consumption

Modular software and user-friendly visualizationQQ Industry PC-based controlQQ Data-logger, OEE, trend analysis, SMS messenger and energy managementQQ Optional use of manual or automatic barcode/data-matrix code scanners or RFID-systemsQQ Connection to MES or customer IT-systems possibleQQ Touch panel for a user-friendly visualization of the control surfaceQQ User management and audit trail acc. to FDA 21 CFR Part 11

Elmasonic X-tra line with housing

Functions and ancillary devices for Elmasonic X-tra lines

Elmasonic X-tra line Modular cleaning lines - manual or fully automated

QQ 5 unit sizes from 30 to 160 liters for pre-, intermediate and final ultrasonic cleaning

QQ Multi-frequency with 25/45 kHz or 37/130 kHz

QQ Proven functions like Sweep (for an even distribution of the ultrasonic power in the whole ultrasonic cleaning bath), Pulse (for increased performance with difficult cleaning tasks) and Degas (for quick degassing, esp. of a fresh cleaning bath)

QQ Drying technology with hot air, infrared or vacuum

QQ Process sensor systems and ultrasound with calibration certificates available

Elmasonic X-tra line with transport system

The modular X-tra line concept offers individual solutions n

QQ manual or fully automated cleaning lines QQ for pre- or final cleaningQQ with or without integrated derouge step

Elmasonic X-tra line (ultrasonic and rinsing units)

Elmasonic X-tra line cleaning module

Elma STC robot systems and Elma MTC lift and push installationsCleaning systems made to measure

Both Elma STC and Elma MTC systems are available in 5 tank sizes. They are designed to meet high cleanliness require-ments at high throughput.

QQ Cleaning processes include a great number of individually selectable options to meet cleaning requirements, materials and parts to be cleanedQQ Various different drying systems are available (hot air, trough, continuous flow, IR or vacuum dryers)QQ Systems are easily expandable with suitable accessories and ancillaries (loading and unloading conveyors, wet loading tanks, etc.)QQ Process-controlled production through data-logger and sensors with calibration certificates for validated, consistent product qualityQQ Industrial-PC control with intuitive visualizationQQ Remote control and maintenance optionsQQ Optional connection to MES or customer IT-systemsQQ Optional use of barcode/data-matrix code-scanners or RFID-systems

In close cooperation with our customers, we develope and provide tailor-cut cleaning solutions. We support our customers from cleaning tests in our process laboratory, to the development and design of individual cleaning processes and cleaning systems to system implementation and subsequent maintenance and servicing.

With Elma systems, customized and standardized cleaning solutions go hand in hand.

Customised Cleaning Systems

Elmasonic X-tra line cleaning module

Elmasonic P 30 H

Smart ancillaries for cleaning lines and Elmasonic P

Automatic dosing units

For the dosage of the cleaning agents

Customer-specific baskets and inserts

Elmasonic P

Depending on requirements and cleaning tasks, there areQQ standardized andQQ customized options

QQ VolumetricQQ Guide value-based

QQ Based on the weight

More functions of the Elmasonic P line

QQ Normal-Mode for all cleaning applications

QQ Pulse-function: activable extra power of about 20% through increased ultrasonic peak

QQ Sweep-function for an even distribution of the ultrasonic power throughout the unit

QQ Degas-function for the quick degassing of new cleaning baths

QQ Individual power regulation for sensitive surfaces the ultrasonic power can be individually reduced

Additional functions QQ Pause-function for interrupting a current applicationQQ Temperature-controlled auto-start starts the ultrasound automatically when the set temperature is reached

The digital display of the Elmasonic P devices are self-explanatory, easy to handle and very user-friendly. All target and actual values are easily identifiable and clearly legible.

Each Elmasonic P has two frequencies integrated which - depending on the task - can be manually changed.

QQ 37 kHz frequency: for coarse cleaning tasks or degassing of new cleaning baths.QQ 80 kHz frequency: ideal in silent workspaces with extension of the application time at the same time, ideal for the cleaning of inner areas of parts e.g. in capillaries.

Elmasteam 8 basicCleaning, rinsing and drying - all with only one device!

Large quantities of oil, lubricants, polishing pastes and swarf occur frequently in industry and in workshops due to the processing with machinery. In order to clean the workpieces effectively, pre-cleaning with Elmasteam 8 basic is recommended. With the selectable pressure modes „soft“ und „strong“, the individual regulation of moisture in the steam (wet or dry steam) and the strong heating power, the Elmasteam 8 basic is ready for even challenging cleaning tasks. The individually adjustable Eco-mode ensures that the unit closes automatically down to 3 bar operating pressure in order to save energy and cost. Cleaned parts can be easily dried with the optional integrated compressed air function.

Steam regulationas optional function:

Q “wet”- wet steam Q “dry”- dry steam

Settings and working modes Q Steam outlet:

Release of remaining pressure Q “Soft-” und “Strong”-modes:

Individually adjustable pressure modes Q Lock-mode:

Deactivates the handpiece and the foot pedal during breaks

Q Service-modes: Integrated decalcification programme, energy-saving Eco-mode, etc.

Simple filling with water via the integrated funnel

Compact designSpace-saving tabletop units with wall brackets

Flexible handpiecewith 2 integrated functions:

Q steam or Q compressed air for drying

wet parts

(optional, if compressed air-function is integrated and connected)

Cleaning with fixed nozzle and foot pedalIdeal for working with both hands or for larger workpieces.

Cleaning with flexible handpieceParts can be held securely (also with tweezers) and spayed all-round quickly and effectively.

Cleaning in the evaporating dish Moisture and dirt are absorbed and can be easily disposed.

Watch the Elmasteam 8 basic movie.

Fixed nozzle with foot pedalfor working with both hands

Elma Schmidbauer GmbH · Gottlieb-Daimler-Straße 17 · D-78224 Singen (Germany) · Tel. +49 7731 882-0 · Fax +49 7731 882-266 · www.elma-ultrasonic.com Subj

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Perfect cleaning results and high quality products are the measure of all things. With the large and thought-out product range, Elma is offering sophisticated solutions for cleaning tasks in the phar-maceutical industry.

With ultrasonic and steam cleaning technologies as our core competencies and our process lab with its own cleaning agent development, we provide competent and reliable advice and tailor-cut cleaning solutions to our customers for even the most difficult cleaning tasks.

Furthermore we provide top quality in all manufacturing stages from design and development to service and after-sales-service.

About us Ultrasonic and Steam Cleaning Technology · Cleaning Chemistry

Our process laboratory develops our own for industrial applica-tions optimized cleaning agents which are produced in our plant.

A worldwide network of partners and distributors ensures high availability of equipment and systems with short response times. Years of experience in industrial precision cleaning, innovative research and development make us the partner of choice for you. We consider trust and reliability to be the foundation of a sustainable partnership.

By providing you with Elma products and services, we want to contribute to your success as reliable, competent partner!