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“Turnkey” NDT

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Page 1: Ultracon-Service, LLC Products Line

“Turnkey” NDT

Page 2: Ultracon-Service, LLC Products Line

Founded in: 1993Headquarter: Kiev, Ukraine

Page 3: Ultracon-Service, LLC Products Line

Our instruments are successfully work in such branches of industry as:

• machine building;

• pipe rolling;

• oil and gas industry;

• railways;

• subways;

• energy generation;

• aviation;

• metallurgy.

Page 4: Ultracon-Service, LLC Products Line

We present instruments and technologies for these methods

and types of testing:

Magnetic particletesting Eddy current

testingUltrasonic

testing

Acoustic emissiontesting

Mechanizedtesting

Manualtesting

Automatedtesting

Page 5: Ultracon-Service, LLC Products Line

InternationalNDT Equipment Sales

AzerbaijanBelarusChinaFranceGermanyGeorgiaGreat BritainIndiaIranKazakhstanPolandRussiaSaudi ArabiaSingaporeTurkeyUkraineUzbekistan

Page 6: Ultracon-Service, LLC Products Line

Manual Flaw DetectorsManual Flaw Detectors

Page 7: Ultracon-Service, LLC Products Line

Ultrasonic InstrumentsUltrasonic Instruments

Ultrasonic flaw detectors

UD4-76Sonocon B Ultrasonic thickness gauge

TUZ-5

Page 8: Ultracon-Service, LLC Products Line

EddyEddy Current Flaw Detector Current Flaw Detector

Eddycon C

ET probes

Page 9: Ultracon-Service, LLC Products Line

Multi-Channel Flaw Detector Multi-Channel Flaw Detector and Mechanized Systems and Mechanized Systems

Page 10: Ultracon-Service, LLC Products Line

OKO-3 Universal Multi-Channel OKO-3 Universal Multi-Channel Flaw Detector Flaw Detector

Page 11: Ultracon-Service, LLC Products Line

UDS2-73UDS2-73 Ultrasonic Double Rail Ultrasonic Double Rail Flaw DetectorFlaw Detector

Page 12: Ultracon-Service, LLC Products Line

Automated Systems of Automated Systems of Non-Destructive Testing Non-Destructive Testing

Page 13: Ultracon-Service, LLC Products Line

• 100%100% wheel testing wheel testing..

• 100% 100% documentationdocumentation of testing resultsof testing results..

• Test productivityTest productivity:: 60 60 wheels per hour.wheels per hour.

““INERPIPE Co.INERPIPE Co.”” tube rolling plant tube rolling plant

2 2 systemssystems – – at at ““NorthNorth”” and and ““SouthSouth”” production lines production lines..

Work sinceWork since 2003 2003 andand 2005 2005..

Page 14: Ultracon-Service, LLC Products Line

Railway WheelsRailway WheelsAcceptance MT SystemAcceptance MT System

• Installation for MT of 55 types Installation for MT of 55 types of railway wheels with dia. from of railway wheels with dia. from 650 up to 1300 mm.650 up to 1300 mm.

• Time of re-adjustment to Time of re-adjustment to different type of wheels: not different type of wheels: not more than 30 minutes.more than 30 minutes.

• Test productivityTest productivity:: 60 60 wheels per hour.wheels per hour.

““INTERPIPE Co.INTERPIPE Co.”” tube rolling plant tube rolling plant

33 systemssystems at export production lineat export production line. . Work sinceWork since 200 20077..

Page 15: Ultracon-Service, LLC Products Line

Railway AxelsRailway Axels Acceptance Test Systems Acceptance Test Systems

• 100% axel test is performed.

• 100% documentation of testing results.

• Testing time: 6 minutes.

““KriukovKriukov railway car building plantrailway car building plant”” (Ukraine) (Ukraine)

–– 1 1 systemsystem. . Works since Works since 20052005.

Russian railwaysRussian railways, , LublinskiLublinski Casting-Mechanical Plan Casting-Mechanical Plantt – 1 – 1 systemsystem. . Works since 2006Works since 2006.

Page 16: Ultracon-Service, LLC Products Line

Systems for Complex NDTSystems for Complex NDTof Railway Wheelsetsof Railway Wheelsets

• System provides full UT and ET System provides full UT and ET of axel and both wheels of RU-1 of axel and both wheels of RU-1 and RU-1Sh wheelsets.and RU-1Sh wheelsets.

• 100% 100% documentationdocumentation of testing resultsof testing results..

• Test productivityTest productivity:: 110 0 wheelsets per hour.wheelsets per hour.

Debaltsev depot Debaltsev depot – 1 – 1 systemsystem. . Works sinceWorks since 2007. 2007.

Zastava-1 depot Zastava-1 depot – 1 – 1 systemsystem. . Works sinceWorks since 200 20088..

Ukrspezvagon plant – 1 system. Works since 2010.Ukrspezvagon plant – 1 system. Works since 2010.

Darnytsa plant – 1 system. Works since 2014.Darnytsa plant – 1 system. Works since 2014.

Page 17: Ultracon-Service, LLC Products Line

Systems for Complex NDTSystems for Complex NDTof Railway Wheelsetsof Railway Wheelsets

EMA- testing the wheelEMA- testing the wheelrolling surfacerolling surface

Eddy current testing of the Eddy current testing of the wheel and the wheelset axle wheel and the wheelset axle

(surface defects)(surface defects)

Ultrasonic testing of the wheel and Ultrasonic testing of the wheel and wheelset axle (internal defects)wheelset axle (internal defects)

Page 18: Ultracon-Service, LLC Products Line

Pipes Ends UT SystemPipes Ends UT System “ “KTKT-7”-7”• 100% 100% UTUT of whole thickness of of whole thickness of

pipe body.pipe body.

• 100% 100% documentingdocumenting of testing resultsof testing results..

• Test productivityTest productivity:: 2 20 0 pipes per pipes per hour.hour.

Khartsyzsk tube rolling plantKhartsyzsk tube rolling plant –– 1 1 system. Workssystem. Works sincesince 2006 2006..

Modernization of hardware of similar Modernization of hardware of similar systems was made at 2 production lines in systems was made at 2 production lines in 2007.2007.

Page 19: Ultracon-Service, LLC Products Line

Pipes Longitudinal WeldsPipes Longitudinal WeldsAcceptance UT Systems Acceptance UT Systems ““PSh-10PSh-10””

• 100% 100% UT of pipes UT of pipes longitudinal weldslongitudinal welds for for detection of such defects as: detection of such defects as: slag inclusions, slag inclusions, pores,longitudinal and pores,longitudinal and transverse cracks.transverse cracks.

• 100% 100% documenting of testing documenting of testing resultsresults..

• Testing timeTesting time:: 2.5 2.5 minutes.minutes.

Khartsyzsk tube rolling plantKhartsyzsk tube rolling plant –– 3 3 systemssystems..

Work sinceWork since 2007 2007 –– 2008 2008..

Page 20: Ultracon-Service, LLC Products Line

Pipes Longitudinal Welds Acceptance UT Systems Pipes Longitudinal Welds Acceptance UT Systems ““PSh-11 ERWPSh-11 ERW””

Volgorechensk plantVolgorechensk plant –– 11 systemsystem..

Works sinceWorks since 20 201313..

Page 21: Ultracon-Service, LLC Products Line

System of Automated Ultrasonic and Eddy System of Automated Ultrasonic and Eddy Current Testing of Pipe`s Body Current Testing of Pipe`s Body ““T-18T-18””

Ultrasonic immersion tanks Ultrasonic immersion tanks for wall thickness testing and for wall thickness testing and detecting longitudinal and detecting longitudinal and transverse defects.transverse defects.

““NTZNTZ”” tube rolling plant tube rolling plant11 systemsystem at export production lineat export production line. . Works sinceWorks since 20 201212..

Page 22: Ultracon-Service, LLC Products Line

To contact us Email on [email protected]

Call +38(044)5313727 Visit www.ultracon-service.com.ua