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Ultra High Purity Valves
HBA1000 SeriesULTRA-HIGH PURITY AND HIGH PERFORMANCE PNEUMATICALLY
OPERATED BELLOWS VALVES FOR BULK GAS DISTRIBUTION AND GAS CABINETS>
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Product Features• Vacuum to 250PSIG working pressure
• 100% Helium leak tested for high leak
integrity and containment
• Visual indication for valve position status
• 100% DI-Water cleaned for ultra-cleanliness
• Supports high flow media distribution
securely and safely
• Supports automated control in bulk gas,
process gas cabinets & valve manifold boxes
• Optimal flow and optimal life cycle
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Carten Controls Ltd is a member of the Fujikin Group.
Ultra High Purity Valves
Product Features
Carten HBA1000 SeriesThe Carten HBA1000 series is a pneumatically actuated bellows valve designed
for bulk gas distribution and valve manifold boxes in high purity gas and solvent
systems where large flows are required to support user demands in the facility.
The Carten design HBA1000 pneumatic actuated valve model is suitable for
inert gases, most toxic gases and most solvents delivering performance,
containment and cleanliness for the process media.
The unique pneumatic actuator has an innovative visual open/close indicator
providing the user with a visible signal when the valve is in an opened or closed
position. The unique bellows valve design enables the HBA1000 to achieve
superior flows at low to medium operating pressures under a variety of system
temperatures in the ever-challenging demands of the high technology markets.
Primary Applications Include:
• Ultra-high purity process gases
• Ultra-high purity bulk gas delivery systems
• Ultra-high purity solvent systems
• Process gas cabinets
• Valve manifold boxes (VMB) and valve manifold
panels (VMP)
• Automated isolation control in filter stations
• Automated isolation control in purifier systems
• Ultra-high purity gas supply in tank farm and gas
yard installations
HBA Actuated Top Works
Open/Close
Visual Indicator
Nickel foil seal
PneumaticAir Connector
HBA1000 Series Key Performance Data
* No failure. Maintains Inboard 1×10-9 atm scc/sec containment, and
outboard/across-the-seat helium leak rate capability.
Size (inch)
¾
1
1 ½
Carten Model
HBA751 series
HBA1000 series
HBA1501 series
Inlet Pressure
(psig)
Vacuum to
250psig
Cv Value
10.20
14.30
16.60
Leak Rate
(atm cc/sec)
1 x 10-9
Cycle Life
150,000 Cycles
@ 250psig; 20ºC*
Grades
10Ra EP (std)
5Ra EP
20Ra EP
PCTFE Seat Insert
Electropolished 316L St.St. Barstock Body
INLET OUTLET
316L St.St. Bellows
316L St.St. Tube Stub
Product SpecificationsFluid Media
The HBA1000 series is suitable for most inert,
explosive and corrosive gasses or those requiring
high purity media delivery and containment, which
are compatible with materials of construction. For
other media applications please consult with Carten
group members.
Maximum Pressure Rating
• Maximum rated inlet pressure:
250psig (17 Bar)
• Design Proof Pressure:
150% of Maximum rated pressure
Materials of Construction
• Body:
316L Stainless Steel (Electropolished or BA)
• Seat:
PCTFE (Vespel® optional. Other seat materials
optional)
• Bellows:
316Ti Stainless Steel
• Foil Seal:
Nickel
• Seat Holder/Flange:
316L Stainless Steel
• Pneumatic Actuator:
Aluminium
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Product Features
Carten HBA1000 Series
UHP High Performance Pneumatic Bellows Valve
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Key Performance Parameters
• Durable bellows valve design for ultra-high purity and
superior flow
• Innovative actuator design with visual open/close
indicator
• Compact and robust actuator design to fit in high purity
gas installations
• Pneumatic operation available in normally closed (NC)
and normally open (NO)
• Capability to fit proximity sensors for PLC control
purposes
• Broad pneumatic air supply range from 60-100 psi
(4.2-6.9 bar)
• No internal particle shedding of components
• Superior leak rate of 1x10-9 scc/s Helium for body seal and
PCTFE seat
• Assembled and tested in a class 10 cleanroom for
cleanliness, purity and containment
• Purge ports and purge valves are integral to the valve
body
• Electropolished wetted surface for superior corrosion
resistance
• Individual serialisation of valves for complete quality
traceability
Product Selection and Ordering InformationProduct Example
HBA 1000 065 1” FSM FM PV2 NC PSEx[SO] AR
(1) Series (2) Connection Size (3) Inlet Connection
HBA 751 = ¾” 065 = Tube Stub
1000 = 1” ¾” FSM M = ¾” Face Seal Metal Male
1501 = 1 ½” (Cv 16.60) ¾” FSM FM = ¾” Face Seal Metal Female
1” FSM M = 1” Face Seal Metal Male
1” FSM FM = 1” Face Seal Metal Female
(4) Outlet Connection (5) Purge Connection (6) Actuator Designator
No designator if the same as inlet PC1 = Downstream purge NC = Normally Closed
065 = Tube Stub connection NO = Normally Opened
¾” FSM M = ¾” Face Seal Metal Male PC2 = Upstream and (air fail)
¾” FSM FM = ¾” Face Seal Metal Female Downstream purge connection
1” FSM M = 1” Face Seal Metal Male PC3 = Upstream purge connection
1” FSM FM = 1” Face Seal Metal Female PV1 = Downstream purge valve
No designator = Line Valve PV2 = Upstream and
Downstream purge valve
PV3 = Upstream purge valve
(7) Proximity Sensor (optional) (8) Accessories (optional)
PS = proximity sensor AR = Air regulator
PSEx[SO] = explosion proof proximity SOL = solenoid
sensor, signal open No designator if not required
PSEx[SC] = explosion proof proximity
sensor, signal close
No designator if not required
HBA 1000 1000 065 065 1” FSM FM 1” FSM F PV2 PV2 NC NC PSEx[SO] PSEx[SO] AR
87654321
(1) Series (2) Connection Size (3) Inlet Connection
(4) Outlet Connection (5) Purge Connection (6) Actuator Designator
(7) Proximity Sensor (optional) (8) Accessories (optional)
100 PSIG = 6.89 Bar
7.03 Kg/cm2
0.6894 Megapascals (MPa)
689.47 Kilopascals (KPa)
Pressure Conversion Reference
Construction
Material
Maximum
Operating
Pressure
Orifice
Maximum
Operating
Temperature
Flow
Coefficient
Cv)
Helium
Leak Test
Wetted Areas
Non-Wetted Areas
HBA751
HBA1000
HBA1501
HBA751
HBA1000
HBA1501
PCTFE Seat
Vespel ®Seat
HBA751
HBA1000
HBA1501
Inboard/across
the seat
Helium leak test performed with 100% Helium
316L St.St., Nickel, PCTFE
316L St.St., 303 St.St.,
Aluminum
Vacuum to 250 PSI
(17Bar)
0.620” (15.75mm) min
0.870” (22.10mm) min
0.870” (22.10mm) min
-30ºC to +82ºC
(-22ºF to +180ºF)
-30ºC to +150ºC
(-22ºF to +302ºF) ***
10.20
14.30
16.60
1 x 10-10 scc/s Rated
He max
1 x 10-9 scc/s Standard
He max *** Production
Cleanliness
Standard
Finish
Air Supply
Air Connector
Options
Weight
Assembled and tested in a Class 10 cleanroom.
Purged and packaged in a Class 1 area. Double-bag
packaging for containment. Cleaned in 18 Ω DI water
for O2 service.
Electropolished to 10Ra (0.25µm) EP on all
wetted surfaces.
60-100 psi (4.2-6.9 bar)
¼” OD quick connector tube
Metric connections optional
• Optional surface finishes
• High temperature capability
• Manual operation
• Fitting of Ex proximity sensors
• Metric and ISO tube stubs
• Particle, moisture, THC and O2 testing
• Optional body materials in VIM/VAR st.st.
HBA751-NC 6.4Kg (14.0lbs)
HBA1000-NC 6.3Kg (13.8lbs)
HBA1501-NC 6.6Kg (14.5lbs)
Product Features
*** Helium leak rate for vespel seated valves is rated at 1 x 10-6 scc/s across the seat for pneumatically operated model.
® Vespel is a registered trademark of DuPont Company.
IRELANDCarten Controls Ltd.,
Unit 609, Industrial Park
Waterford
Ireland
Tel. +353-51-355 436
Fax +353-51-378 054
E-mail: [email protected]
Website: www.cartencontrols.com
Brochure designed and produced by Emagine Media Ltd.
www.emagine.ie
USACarten Controls,
A Division of Fujikin of America,
604 West Johnson Avenue,
Cheshire, CT. 06410, USA.
Tel. +1-203-699 2100
Fax +1-203-699 2109
E-mail: [email protected]
Website: www.cartenUS.com
Other Products By Carten • Ultra-High Purity Bellows Valves
• Ultra-High Purity Diaphragm Valves
• Ultra-High Purity Regulators
• High Purity Check Valves
• High Purity Ball Valves
• Vacuum Generators
• Gas Sticks
• Gas Panels
Carten Controls Ltd is
a member of the Fujikin Group.
Visit Fujikin at:
www.fujikin.co.jp
www.fujikin.com
www.fujikin.de
Ultra High Purity Valves