ul 1008 ats withstand and close on ratings€“describe the ul 1008 requirements for transfer...

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UL 1008 ATS Withstand and Close On Ratings Revised: September 25, 2017 © 2016 Cummins Power Generation All Rights Reserved

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UL 1008 ATS Withstand and Close On Ratings

Revised: September 25, 2017

© 2016 Cummins Power Generation All Rights Reserved

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2

Meet your panelists

Rich Scroggins

Technical Advisor, Field Support and Application

Engineering Group

Cummins

Cummins presenter:

Your local Cummins contacts:

AZ, ID, NM, NV: Carl Knapp ([email protected]), Rocky Mountain Region

CO, MT, ND, UT, WY: Joe Pekarek ([email protected]), Rocky Mountain Region

IL, IA, NB, SD: John Kilinskis ([email protected]), Central Region

WI, MN, ND: Michael Munson ([email protected]), Central Region

MO, KS: Earnest Glaser ([email protected]), Central Region

TX: Scott Thomas ([email protected]), Gulf Region

FL, GA, SC, NC and Eastern TN: Robert Kelly ([email protected]), South Region

IN, KY, OH, TN, WV: Thomas Stadulis ([email protected]), East Region

NY, NJ, CT, PA, MD: Charles Attisani ([email protected] ): East Region

CA, HI: Brian E Pumphrey ([email protected])

WA, OR, AK: Tom Tomlinson ([email protected])

For other states and territories, email [email protected] or visit http://power.cummins.com/sales-service-locator

Cummins facilitator:

Tom Bakritzes,

Global Sales Training Manager

Cummins

Objectives

Participants will be able to:

–Describe the UL 1008 requirements for transfer switch

short circuit withstand and closing ratings

–Specify withstand and closing ratings to allow for

transfer switch selection and system design.

UL 1008 Short Circuit Ratings

UL 1008 requires all ATS to have a withstand

and closing rating (WCR)

Rating can either be time based or specific

OCPD (Breaker) based

Specific breaker based ratings allow for

higher available fault current but requires the

ATS to be protected by a listed breaker

UL changed the requirements for listing

breakers which has reduced the number of

listed breakers for all ATS manufacturers

Many commonly used breakers remain

Allowing for either time based or specific

breaker based ratings enables flexibility for a

cost effective design

Short Circuit Testing (UL 1008)

Transfer switches must have a WCR rating

The WCR rating may be based on either:

– A specific duration

– A specific overcurrent protective device

Test sequence is as follows:

– Specified fault current is applied for either

• A specified period of time (e.g. 50 ms)

• Until the specified overcurrent protective

device clears the fault

– After withstanding the fault current, the ATS

must close into the fault using the same set of

contacts

Short Circuit Testing (UL 1008) Specific Duration Test

– ATS must withstand specified current

applied for a specific duration

• Allowed durations range from 8 ms

(1/2 cycle) to 100 ms (6 cycles)

– After withstanding the fault current, the

ATS must close into the fault using the

same set of contacts

– Maximum short circuit current, voltage

and short circuit duration must appear

on the label

Short Circuit Testing (UL 1008)

Specific overcurrent protective device test

– ATS must withstand specified current

applied until overcurrent protective

device clears

– After withstanding the fault current, the

ATS must close into the fault using the

same set of contacts

– Rated devices along with the maximum

current and voltage must be declared on

product markings or documentation

What is an any breaker rating?

“Any breaker rating” has never been a recognized term by UL

“Any breaker rating” is commonly used for a 50 msec or 3 cycle time

based rating

Comes from the UL 489 requirement that Molded Case Circuit

breakers rated 400 amps and above must clear a fault in no more

than 50 msec (3 cycles)

– Fault clearing time requirement for molded case breakers rated

less than 400 amps is 25 msec

Applying the “any breaker rating” when the breaker is not listed to UL

489 is a code violation

WCR Test: Specific Duration

Acceptance Criteria

– Operable by intended means

– No Breakage of Switch Base

– Door Must Be Secure

– No Conductors Pulled Out of Terminals

– Must Pass Dielectric Test

Switch is not required to carry rated current after the test, or even work

400A Switch tested at:

480VAC, 35k Amps, 50ms

WCR Test: Specific Duration

400A Switch tested at:

480VAC, 35k Amps, 50ms

Short Circuit Testing (UL 1008)

Transfer switches may also have a Short Time Rating of up to 0.5 sec

(30 cycles)

– Same test as a specific duration test except switch must pass a temperature rise

test after the short circuit

– Demonstrates that the switch can still carry rated current

– Maximum short circuit current, voltage and short circuit duration must appear on the

label

The WCR is considered a safety rating

The short time rating is considered a performance rating

UL 1008 Change

Before UL1008 7th edition, a new breaker could

be added by comparing the max published trip

time with the max published trip time of the

tested breaker

MAX published trip time of new breaker ≤

MAX published trip time of tested breaker

After UL1008 7th edition, a new breaker can be

added by comparing the max published trip time

with the tested trip time using the original

breaker

MAX published trip time of new breaker ≤

ACTUAL tested breaker trip time measured

during the UL witness test

Effectively most circuit breakers must be tested

in order to be added to the specific breaker list

Current

Tim

e

New

Breaker

Tested Breaker:

Max Published Trip Time

Tested Breaker:

Actual Trip Time

WCR with commonly used breakers

Commonly used circuit breakers from Square D, GE,

Siemens and Eaton are listed for Cummins ATS under UL

1008 7th Edition

ATS Short Circuit Ratings

Several Short Circuit Ratings are available at each amp node

Specific overcurrent device ratings are substantially higher than time

based ratings

– As high as 200,000 amps with current limiting breakers and fuses

Max Fuse, Size and type

480 600 240 480 600 240 480 600 240 480 600

OTEC, OTPC BTPC

600 A Class J, RK1, RK5 or

1200 A Class L, T 200,000 200,000 125,000 100,000 50,000 200,000 200,000 200,000

OHPC, CHPC

400 A Class J or T or 200 A

Class RK1 or 100 A ClassrK5 200,000 200,000 200,000 200,000 200,000 0.050 25,000 25,000 18,000 0.167 25,000

OTEC, OTPC BTPC

600 A Class J, RK1, RK 5 or

1200 A Class L, T 200,000 200,000 125,000 100,000 50,000 200,000 200,000 200,000 0.050 25,000 25,000 25,000

OHPC, CHPC

400 A Class J or T or 200 A

Class RK1 or 100 A ClassrK5 200,000 200,000 125,000 100,000 50,000 200,000 200,000 200,000 0.050 35,000 35,000 22,000 0.500 30,000

WCR @

480V

260

300

Time Based Ratings Short Time Ratings

WCR @ Volts WCR @ Volts WCR @ Volts Time

(sec)

WCR @ Volts Time

(sec)Amps ATS Model

Bypass

Model

Fuse protection

Specif ic Breaker Protection

(Common)

Specif ic Breaker Protection

(General)

Spec Recommendations

ATS Specs are usually written based on incomplete information

– Circuit Breakers have not yet been selected when the spec is written

– In some cases available fault current is not known

• 20X the service rating is a reasonable estimate

• Assumes transformer with 5% impedance

Spec language should allow ATS supplier to meet the requirement with

either a specific device rating or a specific duration rating

Allows for flexibility in selecting ATS once breakers are selected

Opportunities to use a smaller, less expensive ATS if selected breaker is

listed for the ATS

Recommended language from AIA Spec

Tested Fault-Current Closing and Short-Circuit Ratings: Adequate for

duty imposed by protective devices at installation locations in Project

under the fault conditions indicated, based on testing according to

UL 1008.

ATS can comply with either time based or specific breaker based

rating

Ratings based on a specific overcurrent device will be significantly

higher than a specific duration rating

The higher rating often allows use of a smaller, less expensive

transfer switch

ATS suppliers will help identify listed breakers

Conclusions

Most transfer switches have several short circuit Withstand and Close On ratings

based on fault duration times and on specific overcurrent protection devices.

Specific overcurrent device ratings are almost always higher than time based ratings

– This allows for the smallest most cost effective transfer switch to be selected when

these ratings can be applied.

Specifications should require that the transfer switch short circuit ratings be

coordinated with the overcurrent protective devices at the fault current available on

the line side of the transfer switch.

– Allows for flexibility in selecting transfer switches once breakers are chosen for the

project

– Minimizes the possibility of having to oversize the transfer switch to meet the short

circuit WCR requirements.

Work with your Cummins distributor for assistance in selecting transfer switches for

your application

Q&A

Type your questions, comments, feedback in the WebEx

Q&A box. We will get to as many questions as we can

We will publish consolidated FAQ along with presentation

and webinar recording on powersuite.cummins.com

Your local Cummins contacts:

AZ, ID, NM, NV: Carl Knapp ([email protected]), Rocky Mountain Region

CO, MT, ND, UT, WY: Joe Pekarek ([email protected]), Rocky Mountain Region

IL, IA, NB, SD: John Kilinskis ([email protected]), Central Region

WI, MN, ND: Michael Munson ([email protected]), Central Region

MO, KS: Earnest Glaser ([email protected]), Central Region

TX: Scott Thomas ([email protected]), Gulf Region

FL, GA, SC, NC and Eastern TN: Robert Kelly ([email protected]), South Region

IN, KY, OH, TN, WV: Thomas Stadulis ([email protected]), East Region

NY, NJ, CT, PA, MD: Charles Attisani ([email protected] ): East Region

CA, HI: Brian E Pumphrey ([email protected])

WA, OR, AK: Tom Tomlinson ([email protected])

For other states and territories, email [email protected] or visit http://power.cummins.com/sales-service-locator

Closing

Watch out for a follow-up email including– A Link to webinar recording

– A PDH Certificate

– A 2-minute survey link. Tell us how we did and how we can improve

Visit powersuite.cummins.com for – PowerHour webinar recording, presentation and FAQ archive

– Other Cummins Continuing Education programs

– Sizing and spec development tool