udk350 udk40x on the fly leak testers - interpack › vis-content ›...
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engineering production installation service
Delta Engineering bvba – Parkbos 1 – 9500 Ophasselt – Belgium Tel +32 54 51 81 11 – Fax +32 54 51 81 16 – Email: [email protected] – www.delta-engineering.be
UDK350 / UDK40X ON THE FLY LEAK TESTERS
DESCRIPTION
The UDK350/40X are on the fly pressure decay leak testers, specifically designed for the testing of plastic bottles. The UDK350 is a single head leak tester where the UDK400, 401, 402 are respectively 2, 3 and 4 head leak testers.
CONCEPT
Every bottle passes through a gate at the input and is triggered that causes the position to be logged. When that position reaches the head has been assigned to, the head synchronizes and the leak test starts. After the leak test the head goes up and the bottle is conveyed further on the conveyor.
Before exiting the machine each bottle is triggered again. Every bottle will be ejected, unless a positive test of a bottle is found in the position table at that position. This means that bottles that have not been tested, with an error, or in a wrong position will be rejected.
engineering production installation service
Delta Engineering bvba – Parkbos 1 – 9500 Ophasselt – Belgium Tel +32 54 51 81 11 – Fax +32 54 51 81 16 – Email: [email protected] – www.delta-engineering.be
STANDARD FEATURES AND OPTIONS
UDK350 UDK40X
Fallen bottle detection opt opt
Blocked bore detection opt opt
Scrap detection opt opt
UL/CSA approval v v
Test on running conveyor v v
Positive testing(push over good bottles)
Angled neck v v
Test leak v v
Recipes v v
Text interface
Graphical user interface v v
AD converter divisions 32768 32768
AD speed (samples /sec) 2000 2000
Filtering (moving average) 10 samples 10 samples
Touch screen v v
Error counters per error type/per head, max 99999999 v v
Every bottle logging v v
Basic test information v v
Extended test information v v
On the fly testing v v
Auto tuning v v
Connectivity through networks (E-Net/Profibus/Devicenet)
opt opt
Adaptive flyback v
Max no of heads 1 4
Error history v v
Typical speed for 1L bottles (0.22 leak) 4000-7000 8000-24000
engineering production installation service
Delta Engineering bvba – Parkbos 1 – 9500 Ophasselt – Belgium Tel +32 54 51 81 11 – Fax +32 54 51 81 16 – Email: [email protected] – www.delta-engineering.be
ADVANTAGES
The machine has a short change-over time. Only the height head has to be changed mechanically and all the other parameters can be loaded from recipes.
Thanks to the “on the fly” movement, the bottles are never stopped, no accumulation is happening and unstable products can easily be tested.
The modularity of the machine enables you to go to high speeds within the same product family. This reduces the cost of ownership in spare parts and training of the operators.
No bottle specific parts necessary for change-over unlike rotary machines.
GENERAL SPECIFICATIONS
Frame Powder coated welded steel frame
Safety guards Acryl in steel frame
Conveyor Aluminum frame/profile, chain or flat belt depending on option
Air supply ¼” connection, Max 10bar (145PSI), 6bar (87PSI) recommended
Weight depending on type and options
Control board
Supply voltage 200-240VAC, 50-60Hz (max 16A) Main controls Omron Graphical user interface Omron Low voltage switch gear Allen Bradley Power controls Omron /Yaskawa
engineering production installation service
Delta Engineering bvba – Parkbos 1 – 9500 Ophasselt – Belgium Tel +32 54 51 81 11 – Fax +32 54 51 81 16 – Email: [email protected] – www.delta-engineering.be
DRAWINGS
UDK40X
engineering production installation service
Delta Engineering bvba – Parkbos 1 – 9500 Ophasselt – Belgium Tel +32 54 51 81 11 – Fax +32 54 51 81 16 – Email: [email protected] – www.delta-engineering.be
engineering production installation service
Delta Engineering bvba – Parkbos 1 – 9500 Ophasselt – Belgium Tel +32 54 51 81 11 – Fax +32 54 51 81 16 – Email: [email protected] – www.delta-engineering.be
UDK350
engineering production installation service
Delta Engineering bvba – Parkbos 1 – 9500 Ophasselt – Belgium Tel +32 54 51 81 11 – Fax +32 54 51 81 16 – Email: [email protected] – www.delta-engineering.be