ubc guide to bearings
TRANSCRIPT
-
7/30/2019 UBC Guide to Bearings
1/44
UBC Bearin s of America Limited
-
7/30/2019 UBC Guide to Bearings
2/44
basic
BEARING
knowledge
-
7/30/2019 UBC Guide to Bearings
3/44
What is a Bearing Used for?
Designed to:
lReduce frictionl
Carry loadslGuide moving parts
-
7/30/2019 UBC Guide to Bearings
4/44
Rolling and Sliding Friction
-
7/30/2019 UBC Guide to Bearings
5/44
Component parts of a ball bearing
Seal Rolling elements Inner ringOuter ring Cage Seal
-
7/30/2019 UBC Guide to Bearings
6/44
Shields Low-friction seals Seals
-Z and -2Z -RZ and -2RZ -RS and -2RS
Contaminantexclusion
Silentrunning
Greaseretention
Speedcapability
SealandShield
Variations
-
7/30/2019 UBC Guide to Bearings
7/44
Application Shield Seal
Need 2Z 2RZ 2RS
Low friction +++ ++(+)
torque
High speed +++ ++(+)
abilityGrease + ++ +++
retention
Dust + ++ +++
exclusion
Water +
exclusion
Low/high Depends on: Depends on:
operatingtemperature Grease Grease
Rubber mix
+++ Excellent ++ Good + Fair Poor
Characteristics of Different Seals
-
7/30/2019 UBC Guide to Bearings
8/44
Storage Requirements
-
7/30/2019 UBC Guide to Bearings
9/44
Roller and Ball Raceway Contact
-
7/30/2019 UBC Guide to Bearings
10/44
Axial and Radial load capability
Axial load
Radial loadCombined load
Fa
Fr
-
7/30/2019 UBC Guide to Bearings
11/44
Roller Types
Spherical roller(asymmetrical)
Taper roller
Spherical roller(symmetrical)
Needle roller
Cylindrical roller
Ball
-
7/30/2019 UBC Guide to Bearings
12/44
Ball and Roller Bearing Ranges
Deep groove
Ball bearings Roller bearings+Angularcontact
Self-aligning Cylindrical Taper Spherical
-
7/30/2019 UBC Guide to Bearings
13/44
Load Capabilities
Load carrying capacityis expressed as the basicdynamic load rating
-
7/30/2019 UBC Guide to Bearings
14/44
Ball Bearing Capabilities
Deep groove Angular contact Self-aligning
Radial load Axial load Speed Accommodates
carrying capacity carrying capacity capability misalignment
-
7/30/2019 UBC Guide to Bearings
15/44
Function of the Cage
Prevent immediate contact betweenrolling elements to minimize frictionand heat generation
Guide the rolling elements
Provide space for lubricant
Retain the rolling elements when
bearings of separable designare mounted or dismounted
-
7/30/2019 UBC Guide to Bearings
16/44
Cage Variants
Nylon cage Steel cage Solid brass cage
-
7/30/2019 UBC Guide to Bearings
17/44
Nylon Cages
+ Lightweight
+ High elasticity
+ Good sliding properties
+ Good marginallubrication properties
Operating temperature< +120 C
-
7/30/2019 UBC Guide to Bearings
18/44
Steel Cages
+ Lightweight
+ High strength
+ High vibration andacceleration resistance
Sensitive topoor lubrication
+ No operatingtemperature limit
-
7/30/2019 UBC Guide to Bearings
19/44
Solid Brass Cages
+ Very high strength
+Suitable for very highspeed in connectionwith circulating oil
Relatively (very)expensive
+ Very high vibration andacceleration resistance
-
7/30/2019 UBC Guide to Bearings
20/44
Internal Clearances
Radialclearance
Axialclearance
-
7/30/2019 UBC Guide to Bearings
21/44
The bearing internal clearance is defined
as the total distance through which onebearing ring can be moved relative to the
other under zero measuring load.
-
7/30/2019 UBC Guide to Bearings
22/44
Why Internal clearance?
In order to fit a bearing tightly on a shaft, it is necessary
that the shaft is slightly larger than the bore of the inner
ring. When the bearing is mounted, the inner ring willbe expanded and consequently the space available for
the rolling elements will be reduced. The reduction in
space available for rolling elements when the bearing ismounted is accommodated by the internal clearance.
-
7/30/2019 UBC Guide to Bearings
23/44
Why Internal clearance?
Steel will expand with increased temperature. In
operation, the temperature of the various parts of abearing will not remain uniform and resulting in
varying degrees of expansion which is compensated
by the internal clearance.
-
7/30/2019 UBC Guide to Bearings
24/44
Internal Radial Clearance
Clearance range
C1 Clearance less than C2
C2 Clearance less than Normal
C3 Clearance greater than Normal
C4 Clearance greater than C3
C5 Clearance greater than C4
COLD
WARM
Reducedradial
clearance
Expansion
Compression
-
7/30/2019 UBC Guide to Bearings
25/44
The internal clearance required is
dependent upon the mounting fit and
the operating conditions. In case of
doubt, a bearing with greater internal
clearance shall always be selected.
-
7/30/2019 UBC Guide to Bearings
26/44
Effect of Internal Preload and Clearance on
Bearing LifeRelative basic rating life L10, %
Preloading Clearance
-
7/30/2019 UBC Guide to Bearings
27/44
Correct Fits
Tolerance range for bearings
manufactured to ISO
-
7/30/2019 UBC Guide to Bearings
28/44
Operating conditions
Available space Misalignment
Speed Life
Load/Direction
Bearing Selection Factors
-
7/30/2019 UBC Guide to Bearings
29/44
International
Organization forStandardization
ISO
ISO Standards
-
7/30/2019 UBC Guide to Bearings
30/44
Diameter Series
-
7/30/2019 UBC Guide to Bearings
31/44
Relationship: Diameter and Width Series
Diameter Series
Width Series Height Series
-
7/30/2019 UBC Guide to Bearings
32/44
Dimension Series
Width Series
Dia
meterSeries
-
7/30/2019 UBC Guide to Bearings
33/44
Bore diameterWritten as Example
Below 10 mm
3
.
.
9
3
.
.
9
623
.
.
629
10 17 mm
10
12
15
17
00
01
02
03
6200
6201
6202
6203
20 480 mm
20
25
.
.
480
04
05
.
.
96
6204
6205
.
.
61896
Above 500 mm 710 /710 241/710
Bore designation system
-
7/30/2019 UBC Guide to Bearings
34/44
How the Designation System Works
Bearing types
Radial bearings, width (B, T) Thrust bearing, height (H)
Outside diameter (D)
Bearing size d/5
(30 mm bore diameter)
-
7/30/2019 UBC Guide to Bearings
35/44
Tapered Bore Suffixes
Suffix K
Suffix K30
Taper 1:12
Taper 1:30
-
7/30/2019 UBC Guide to Bearings
36/44
-
7/30/2019 UBC Guide to Bearings
37/44
Deep
grooveb
allbearin
g
-
7/30/2019 UBC Guide to Bearings
38/44
Self-a
ligningb
allbearin
g
-
7/30/2019 UBC Guide to Bearings
39/44
Planethrustb
allbearin
g
-
7/30/2019 UBC Guide to Bearings
40/44
Angula
rcontact
ballbearing
-
7/30/2019 UBC Guide to Bearings
41/44
Sphe
ricalrolle
rbearing
-
7/30/2019 UBC Guide to Bearings
42/44
Tap
erroller
bearing
-
7/30/2019 UBC Guide to Bearings
43/44
Cylindricalrollerbearin
g
-
7/30/2019 UBC Guide to Bearings
44/44
THE END