ubc chem-e-car 2016: zinc air attackchbe.sites.olt.ubc.ca/files/2016/11/nationals-2016.pdfubc...
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UBC CHEM-E-CAR 2016: ZINC AIR ATTACK Arjun Bhagwat, Ray Bi, Kyle Como, Athanasios Kritharis, Siang Lim, Ngai To Lo, Mani Massah, Andrew MayDepartment Of Chemical and Biological Engineering, The University of British Columbia, Vancouver, BC.UBC Chem-E-Car Engineering Design Team • Email: [email protected] • Website: www.ubcchemecar.com
[1] J. Helmke, "Gaskatel - BiPlex Gas diffusion electrodes", Gaskatel.de, 2016. Available: www.gaskatel.de/eng/produkte/biplex/eng_biplex_index.html
[2] J. Plachy, "USGS Minerals Information: Zinc", Minerals.usgs.gov, 2016. Available: minerals.usgs.gov/minerals/pubs/commodity/zinc/
A zinc-air battery operates by oxidizing zinc on the anode and reducing oxygen on the cathode. The anodic reaction releases electrons which passes through an external circuit and travels to the cathode, where oxygen is reduced to water in the form of hydroxide ions. Zinc-air cells are no-table for their high theoretical energy density.
The Zinc Air Attack is comprised of an iodine-clock reaction stopping mechanism, a zinc-air power source and an Arduino microcontroller.
POWER SOURCE
INTRODUCTION IODINE CLOCK CALIBRATION CURVE
SAFETY AND ENVIRONMENTAL
REFERENCES
SPONSORS
Manganese Oxide, MnOx Cathode (Gaskatel)
H2O + ZnO + 2OH-Zn+ 4OH- Zn(OH)42-
1/2 O2+ H2OZINC-AIR BATTERY
6M POTASSIUM HYDROXIDE ELECTROLYTE
2e-
2e-
Open Circuit Voltage1.59 V
V ILEDON SEPARATOR
Powdered Zinc AnodeStainless Steel Current Collector
2OH-
V
Reduction
Oxidation
Perimeter assecondary containment
Modular Battery Pack
Fibreglass/Styrofoam Monocoque Body
Modular Circuit DesignIntegrated Water TankFor improved weight distribution
Constructed from scratch
Safety first: spill-proof
Allows single-cell testing
Custom-designed and fabricated electronicsBluetooth data collection system
UNIQUE FEATURES
CONTROL MECHANISM
Arduino
Encoder Wheel
Iodine Clock
Motor
LDR Reading
Servo Actuator
Yes
Speed
Data Transfer to Mobile
(Detachable Module)
SwitchLDR Active?
• Zn is a non-precious metal and is naturally abundant in the environment compared to other elements and MnO2 is environmentally benign • Zn/Air battery by-products, ZnO, is non-toxic, and has many pplications such as: baby powder, ceramics, food additives, etc. • 6 M KOH solution is highly corrosive but it is contained in an anode compartment designed for safe usage• Wire connections are insulated with heat shrink• Gearbox and moving parts are covered with a containment unit• The following MSDS symbols are for those reagents used in both the iodine clock reaction and the Zn/Air battery:
Zinc H2SO4 KOH 3% H2O2 Na2S2O3 KI
Iodine Clock Reaction
I- Oxidation: H2O2 +2I- → I2 +2H2O
I3- Redution: I3
- +2S2O32- → 3I- +S4O6
2
Complex Formation: I3
- + Amylose → Amylose-triiodide complex (color change)
3D Printed Casing
Conductive Plate
Separator
Gaskatel
Air Holes
3D Printed Casing
Zinc Air Cell
Zn/Air Batteries:Anode: SS-116 plate in contact with Zn powder in 6 M KOH to form a paste.-
Cathode: Commercial MnO2/catalyst layer on gold plated nickel mesh (Gaskatel GmbH)
Seperator: Viledon 2227 filter paper manufactured by Freudenberg
Mechanical Body:Fibreglass is a reinforeced plastic made of glass fibres. Fibre layers are set into molds for the desired shape; every layer is rotated to maximize stress distribution.
Circuitry and Electronics:Printed circuit boards (PCBs) were de-signed in EAGLE CAD and fabricated. Additional components were soldered onto the PCB. The encoder wheel allows distance and time data to be collected during the testing phase which is then transmitted and stored wirelessly using Bluetooth.
Colorless Dark Brown
Δt
CONSTRUCTION METHODOLOGY
y = 8.0435x + 15.178R² = 0.9944
y = 4.7893x + 5.8579R² = 0.9697
0
20
40
60
80
100
120
140
160
180
0 2 4 6 8 10 12 14 16 18 20
Time Limit
Volume of Sodium Thiosulfate (mL)
Tim
e N
eede
d Fo
r C
olor
Cha
nge
(s)
0.032g/mL Thiosulfate
0.024g/mL Thiosulfate