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TYRE AND ROLLER GRINDING

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Page 1: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

TYRE AND ROLLER GRINDING

Page 2: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Presentation Contents

1

2 Products and Services

3 Tyre and Roller Grinding

4 Technology

Introduction

5

6

Setup Requirements

Benefits of Mechanical Services

Page 3: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Introduction

Dickinson Group of Companies was founded in 1910 followed by the

establishment of its furnace service business in 1928. The company has

more than 85 years experience in providing Specialist Furnace and

Industrial Services to the mining, metals smelting, mineral processing,

thermal power generation and petrochemical refining industries.

VISION

Dickinson Group of Companies’ Vision is to be a Leading provider of

Furnace and Industrial Services

MISSION

Dickinson Group of Companies’ purpose is to provide an integrated and

multidisciplinary “One Personalised Solution” by offering essential

furnace and industrial services, which increase productivity and

performance together with reducing costs for our customers.

CERTIFICATION

Dickinson Group of Companies is certified to OSHAS 18001

Page 4: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Dickinson Geographic Presence

Office Locations

• Dickinson South Africa

• Dickinson Mozambique

• Dickinson Zambia

• Dickinson Mauritius

• Dickinson Tanzania

• Dickinson Indonesia

• Dickinson Tianjin China

Page 5: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Dickinson Office & Workshops

Page 6: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Services

Page 7: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Products

Page 8: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Industrial Sectors

Page 9: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Industries we serve

Aluminium Glass Platinum Iron ,Coke and Steel Copper Ferrochrome & Ferromanganese Cobalt Heavy Sands Nickel Lead Smelter Cement & Lime Chemical & Petrochemical Power Generation Vanadium Ceramic Refractory Manufacturing

Page 10: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Global References

Page 11: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Tyre and Roller Grinding Services

Grinding of Tyres and Trunnion roller-running faces

Replacement and Adjustments of Trunnion Rollers and Tyres

Reconditioning of trunnion roller bearings

Our Tyre and Trunnion Roller Grinding experts, engineers and technicians are specially trained by

Vetroresina Engineering Development S.R.I. Italy, and experienced in the works.

Page 12: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Tyre Grinding Machine

State-of-the-art portable belt grinding SM 400 Kiln Tyre Grinding Machine built for heavy duty

applications

Page 13: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Tyre Grinding Machine and Platform

Page 14: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Tyre Grinding Machine :Technical Data

Page 15: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Roller Grinding

State-of-the-art portable belt grinding SMF 1000 Kiln Roller Grinding Machine built for heavy duty

applications

Page 16: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Roller Grinding

Page 17: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Roller Grinding Platform

Page 18: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Roller Grinding Machine :Technical Data

Page 19: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Setup Requirements

Safety – Safe Working procedure

Machine size and working space

Environmental conditions – Temperature, Humidity ,Altitude, Corrosive atmosphere and Explosive

Lighting - 200 and 300 lux.

Vibrations – max requirements

Noise - is less than 70 dB(A)

Working Platform

Pneumatic supply

Electrical supply

Electrical connections

Page 20: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Benefits of Mechanical Services

Compilation of a comprehensive history of wear rates for mechanical components

Reduced unplanned stoppages

Achievement of maximum plant availability

Increased production and reducing operating costs

Reduced wear rates achieved due to rotary kilns being correctly aligned on a regular basis

Efficient planning for scheduled shutdowns

Confident budget planning for replacement of high cost items such as girth gears, pinions, tyres

and trunnion rollers

Page 21: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Business Alliances

Page 22: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Dickinson Group Attributes and Benefits

Dickinson Group Attributes Benefits

OSHAS 18001 Certification Enhanced safety and health record

World class maintenance practices

Company :More than 85 years’ experience in specialist

furnace and industrial services

Quality, guaranteed,

Reduce down time and frequency of short shutdowns on an annual basis

Enhanced Preventative Maintenance planning

Over 1 million man working hours per year on maintenance services

Global Alliances Latest technology applications

State of the art maintenance equipment

Competitive pricing on refractory materials ,equipment and spares

State of the Art Equipment Increased shutdown efficiency

Reduce down time

Global Footprint Access ,experience and availability across the world

Priority service convenience

ISO9001 Certified products Quality guaranteed

Specialist and experienced personnel Reduced shutdown duration

Confident budgeting

Maintains highest level of optimum equipment performance

Inherent Innovative Culture Continual focus on product and methods development

One Personalised Solution Consolidated and Integrated Plant Maintenance Services

Page 23: TYRE AND ROLLER GRINDING - Dickinson Group and Roller Grinding-Present… · Tyre and Roller Grinding Services Grinding of Tyres and Trunnion roller-running faces Replacement and

Dickinson Group of Companies provides a “One Personalised Solution” and strives to be your

preferred partner and supplier.

www.dgrpint.com

DICKINSON GROUP OF COMPANIES

Corporate Head Office

10 Smuts Avenue

P.O. Box 63

Vereeniging

1930

South Africa

Tel: +27 16 421 3720

Fax: +27 16 422 1038

Email: [email protected]