typicalbeverageplantdisinfeconuses...carbonated soft drink plant, 4 bottling/ canning lines ! 4...
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Boiler & Clean Steam Feed Water
Incoming Process Water
Cooling Tower Disinfection
Reclaimed Water Wastewater
Treatment
Clean-in-Place
Product Water Purification
Bottle Washing
Typical Beverage Plant Disinfec4on Uses:
} Carbonated Soft Drink Plant, 4 bottling/canning lines
} 4 changeovers per day per line } 13 syrup and mixing tanks } 30 million cases per year
MIOX Benefits: } Enhanced plant productivity: Estimated to
save 20 minutes per changeover or additional 320 min of total plant production per day: < 12 month payback
} Environmental impact: reduction in the use and storage of toxic chemicals and reduced energy consumption
U.S. Bo?ling Plant Installa4on in Texas Integra4on and Process Studies with MIOX
MIOX Vault On-‐site Generator (skid mounted)
(15 lbs FAC)/day
U.S. Bo?ling Plant Installa4on in Texas Integra4on and Process Studies with MIOX
} Cleaning performance determined by - ◦ Visual inspection of CIP circuit ◦ Final rinse water tastes, odor, appearance (TOA)
� in plant � by corporate “professional tasters” � both ECA and HOT CIP for comparison
◦ Rinse water micro plating } Customer reported the following findings - ◦ No residual soils remain in syrup tanks or filler lines ◦ No residual TOA detected for validated systems by plant and by
professional panel ◦ No micro issues
U.S. Bo?ling Plant Installa4on in Texas Improvement of Opera4onal Efficiencies
3 Step Hot 3 step cold EO
2 step cold EO
Energy (MMBtu) 0.648018 0 0 Water (100 gal) 24.58 28.2 28.96 Time (min) 63.83 62 36.2
Chart Filler #3
} Energy savings } The cleaning time was
reduced in half
In 2 step mid-‐day flavor flush the customer saved approximately 1.5-‐2 hrs of CIP >me that can be turned into produc>on
When switching from 3-step hot process to 2-step cold process test results from canning lines showed:
} MIOX® RIO M2 Mixed Oxidant System installed in June 2010
} MIOX systems used across various applications:
o Clean-in-Place o Dosed in potable water
treatment o Wastewater o Cooling towers o External sanitation
} 45 CIP operations consecutive positive
} Cost savings expected: $100,000/year over chemicals
Bo?ling Plant (Carbonated Beverages) Mexico MOS for mul>-‐point beverage applica>on yields significant cost savings
} MIOX® RIO M2 Mixed Oxidant } Piloted May 2010 } MOS utilized in the following applications
o Clean-in-Place o potable water treatment o Wastewater o External sanitation
} Iron content reduced from 5 ppm to 0.01ppm
} Positive flocculation results } Cost savings expected: $150,000/year over
chemicals
Bo?ling Plant (Carbonated Beverages) Mexico MOS chosen for advanced benefits, biofilm removal
MIOX Bo?ling Plant Installa4ons: Mexico
} Three bottling facilities } MOS utilized in the following applications
o Cold Clean-in-Place o Intake Water o Wastewater Disinfection o Cooling Towers
} Purchase Drivers include: o Less than a year payback based on
chemical usage o Reduced water and energy usage o Improved microbiological results o Reduced CIP time by approximately
40% o Meets environmental and
sustainability goals
} Calcium hypochlorite replaced in 2007 with mixed oxidants solution (MOS) generated on site
} Disinfectant is added to the source water, comprised of municipal water and a well site
} MOS Disinfection is used in the following applications:
o Beverages– Juice, Carbonated, Bottled water
o Filter backwash o Cooling towers
MIOX Bo?ling Plant Installa4on: Colombia BEFORE MIOX
AFTER MIOX