turning industrial waste gases (mixed co/co deriving ... · turning industrial waste gases (mixed...

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www.carbon4pur.eu This project received funding from the European Union‘s Horizon 2020 research and innovation programme under grant agreement No. 768919 Disclaimer note: The European Commission is neither responsible nor liable for any written content on this poster. Turning industrial waste gases (mixed CO/CO 2 streams) into intermediates for polyurethane plastics for rigid foams/building insulation and coatings. Deriving economic value for steel flue gases J. Collis*, T. Strunge, A. Zimmermann, R. Schomäcker TU Berlin, Department of Chemistry, Straße des 17. Juni 124, 10623 Berlin, Germany *[email protected] Industrial Symbiosis Project Overview CO and CO 2 from flue gases could be used as a feedstock for chemical processes The steel industry is one of the world’s largest contributors to CO 2 emissions, producing 4.5% of global CO 2 emissions 1 . The Carbon4PUR project uses these steel mill gases to produce polyurethane plastics 2 . How much should the chemical company pay for steel mill gas? The initial case study for the project will be at the port of Marseille- Fos, where an ArcelorMittal steel mill neighbours a Covestro production plant. Deriving value for steel mill gas Value depends on how much it would cost the steel producer to replace this gas if it was sold, which in turn depends on what the gas is used for. 3 common ‘usages’ for steel mill gas: Heating can be replaced by purchasing natural gas Electricity Generation can be replaced by purchasing electricity from the grid or natural gas Flaring - does not have any economic value, gas has an Effective Value (EV) of 0 MATLAB® model designed in order to take in the data from a steel plant in 10 minute intervals over a whole year, as well as the electricity and natural gas prices at those moments. Simulated data set describing an average European steel plant (2% flaring) calculated from real data describing one of the best- performing plants in Europe and one of the worst. Economic Value of Steel Mill Gas Price is strongly dependent on: Market price for electricity and natural gas Efficiency of the steel plant What the gas is used for (power generation or heating) Conclusions Detailed MATLAB® model developed to assess value of steel gas Value of gas depends on usage, location, utility prices Value fluctuates highly but is overall a cheap source of CO and CO 2 Economic feasibility of many CO 2 utilization options is not bound to the production cost of steel mill gas Incentives should be implemented in order for this to become a popular feedstock References [1] D.E. Wiley, T.M. Ho, A. Bustamante (2011). Assessment of Opportunities for CO2 Capture at Iron and Steel Mills: An Australian Perspective. Elsevier, Energy Procedia 4, pp 2654-2661. [2] Carbon4PUR (2018). The project Concept. Carbon4PUR. Retrieved from https://www.carbon4pur.eu/about/the-project/ 0 5 10 15 20 25 30 35 40 45 12/26/16 2/14/17 4/5/17 5/25/17 7/14/17 9/2/17 10/22/17 12/11/17 Economic value in [€/tonne gas] Date Aggregated economic value of steel mill gas Simulated (2% flared) Port Maritime de Fos/ Western Harbour $?

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Page 1: Turning industrial waste gases (mixed CO/CO Deriving ... · Turning industrial waste gases (mixed CO/CO 2 streams) into intermediates for polyurethane plastics for rigid foams/building

www.carbon4pur.euThis project received funding from the European Union‘s Horizon 2020

research and innovation programme under grant agreement No. 768919

Disclaimer note: The European Commission is neither responsible nor liable

for any written content on this poster.

Turning industrial waste gases (mixed CO/CO2 streams) into intermediates for polyurethane plastics for rigid foams/building insulation and coatings.

Deriving economic value for steel flue gasesJ. Collis*, T. Strunge, A. Zimmermann, R. Schomäcker TU Berlin, Department of Chemistry, Straße des 17. Juni 124, 10623 Berlin, Germany *[email protected]

Industrial SymbiosisProject Overview• CO and CO2 from flue gases could be used as a feedstock for

chemical processes

• The steel industry is one of the world’s largest contributors to CO2

emissions, producing 4.5% of global CO2 emissions1.

• The Carbon4PUR project uses these steel mill gases to produce

polyurethane plastics2.

• How much should the chemical company pay for steel mill gas?

• The initial case study for the project will be at the port of Marseille-

Fos, where an ArcelorMittal steel mill neighbours a Covestro

production plant.

Deriving value for steel mill gas

• Value depends on how much it would cost the steel producer toreplace this gas if it was sold, which in turn depends on what thegas is used for.

• 3 common ‘usages’ for steel mill gas:• Heating – can be replaced by purchasing natural gas• Electricity Generation – can be replaced by purchasing electricity

from the grid or natural gas• Flaring - does not have any economic value, gas has an Effective

Value (EV) of 0

• MATLAB® model designed in order to take in the data from a steelplant in 10 minute intervals over a whole year, as well as theelectricity and natural gas prices at those moments.

• Simulated data set describing an average European steel plant (2%flaring) calculated from real data describing one of the best-performing plants in Europe and one of the worst.

Economic Value of Steel Mill Gas• Price is strongly dependent on:

• Market price for electricity and natural gas

• Efficiency of the steel plant

• What the gas is used for (power generation or heating)

Conclusions• Detailed MATLAB® model developed to assess value of steel gas

• Value of gas depends on usage, location, utility prices

• Value fluctuates highly but is overall a cheap source of CO and CO2

• Economic feasibility of many CO2 utilization options is not bound to

the production cost of steel mill gas

• Incentives should be implemented in order for this to become a

popular feedstock

References[1] D.E. Wiley, T.M. Ho, A. Bustamante (2011). Assessment of Opportunities for

CO2 Capture at Iron and Steel Mills: An Australian Perspective. Elsevier, Energy

Procedia 4, pp 2654-2661.

[2] Carbon4PUR (2018). The project – Concept. Carbon4PUR. Retrieved from

https://www.carbon4pur.eu/about/the-project/0

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12/26/16 2/14/17 4/5/17 5/25/17 7/14/17 9/2/17 10/22/17 12/11/17

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Aggregated economic value of steel mill gas

Simulated (2% flared)

Port Maritime de Fos/

Western Harbour

$?