turn your laptop/desktop pc into a versatile arc welding data

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ALX IIRS ARC WELDING DATA-LOGGER AND MONITORING SYSTEM With the addition of the ALXII RS your laptop or desktop PC becomes the most advanced arc welding data logging and monitoring system available today. The ALXII RS is supplied complete with probes, software, interface module and portable printer. The unit is compact, battery or mains powered and can monitor all arc welding processes including complex pulsed welding, robotic, manual, bug and semi-automatic systems. The unit is compatible with any computer that meets the required specification or can be supplied complete with a full spec laptop. The advanced software and electronics on the ALX II RS also allows the monitoring, capture and analysis of pulsed welding processes. In standard operation the ALX II RS is capable of monitoring all the main welding parameters, Voltage, Current, Wire Feed Speed, Travel Speed, Gas Flow and Temperature, and will produce reports detailing the average values for all parameters, plus heat input calculations and total consumables used. The portable printer supplied with the ALX II RS produces a hard copy print right at the welding location which combined with the unit’s reporting software package, gives the welding engineer / QC engineer the facility to produce instant weld reports and specifications, right at the point of welding. In pulse mode the ALX II RS will give instantaneous values of peak and background levels for voltage and current as well as producing a graphical display for detailed pulse analysis. It can measure, display and calculate the Instantaneous Energy and Heat Input in accordance with the new ASME IX 2010 code for Pulsed and Waveform Controlled Welding Processes When used with a Laptop PC it is an extremely portable system which can deliver up to 8 hours of monitoring time from the rechargeable internal battery. The ALX II RS can be used on all popular arc welding processes and is protected against damage from the high frequency / high voltage start systems used on many Tig welding power sources. The ALX II RS is a rugged hard working unit designed to withstand the tough conditions of the working environment but is equally at home monitoring welding procedures, qualifying welders or in a laboratory situation where precision welding of fine components and exotic materials requires the most accurate data logging system. The unit and all the accessories are supplied in a single rugged protection case, which can be shipped all over the world by road, sea or air transportation. Battery or mains powered Up to 8 Hours Operation from the internal sealed Lead Acid Re- chargeable battery Non intrusive probes Monitors voltage and current as standard Options for wire feed, gas flow, travel speed and temperature measurement Optional pulse monitoring and analysis software package Complete WPS programmable from root to cap TIG H.F. protected Portable Printer “Intelligent” battery charger USB Connectivity Pipeline specific operation and software packages Aux. Inputs configured to customer specification Turn your laptop/desktop PC into a versatile arc welding data logging and monitoring system

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Page 1: Turn your laptop/desktop PC into a versatile arc welding data

ALX IIRS ARC WELDING DATA-LOGGER AND MONITORING SYSTEM

With the addition of the ALXII RS your laptop or desktop PC becomes the most advanced arc welding data logging and monitoring system available today.

The ALXII RS is supplied complete with probes, software, interface module and portable printer. The unit is compact, battery or mains powered and can monitor all arc welding processes including complex pulsed welding, robotic, manual, bug and semi-automatic systems.

The unit is compatible with any computer that meets the required specification or can be supplied complete with a full spec laptop. The advanced software and electronics on the ALX II RS also allows the monitoring, capture and analysis of pulsed welding processes.

In standard operation the ALX II RS is capable of monitoring all the main welding parameters, Voltage, Current, Wire Feed Speed, Travel Speed, Gas Flow and Temperature, and will produce reports detailing the average values for all parameters, plus heat input calculations and total consumables used.

The portable printer supplied with the ALX II RS produces a hard copy print right at the welding location which combined with the unit’s reporting software package, gives the welding engineer / QC engineer the facility to produce instant weld reports and specifications, right at the point of welding.

In pulse mode the ALX II RS will give instantaneous values of peak and background levels for voltage and current as well as producing a graphical display for detailed pulse analysis. It can measure, display and calculate the Instantaneous Energy and Heat Input in accordance with the new ASME IX 2010 code for Pulsed and Waveform Controlled Welding Processes

When used with a Laptop PC it is an extremely portable system which can deliver up to 8 hours of monitoring time from the rechargeable internal battery.

The ALX II RS can be used on all popular arc welding processes and is protected against damage from the high frequency / high voltage start systems used on many Tig welding power sources.

The ALX II RS is a rugged hard working unit designed to withstand the tough conditions of the working environment but is equally at home monitoring welding procedures, qualifying welders or in a laboratory situation where precision welding of fine components and exotic materials requires the most accurate data logging system. The unit and all the accessories are supplied in a single rugged protection case, which can be shipped all over the world by road, sea or air transportation.

• Battery or mains powered• Up to 8 Hours Operation from the internal sealed Lead Acid Re-

chargeable battery • Non intrusive probes• Monitors voltage and current as standard• Options for wire feed, gas flow, travel speed and temperature

measurement• Optional pulse monitoring and analysis software package• Complete WPS programmable from root to cap• TIG H.F. protected• Portable Printer• “Intelligent” battery charger• USB Connectivity• Pipeline specific operation and software packages• Aux. Inputs configured to customer specification

Turn your laptop/desktop PC into a versatile arc welding data logging and monitoring system

Page 2: Turn your laptop/desktop PC into a versatile arc welding data

Unit 9, Sinclair CourtFaraday Road

Gapton Hall Industrial EstateGreat Yarmouth

Norfolk, NR31 0NH

Tel: +44 (0) 1493 443800Fax: +44 (0) 1493 443900Email: [email protected]

Website: www.tvcalx.co.ukThe Validation Centre (TVC) Ltd

The Validation Centre (TVC) Ltd reserve the right to alter or change product specification without prior notice.

ALXII RS Monitored Parameters

ALX II RS – Minimum PC Specifications

ALX II RS Specifications

Applications MMA/MIG/TIG(AC/DC) Subarc/Fluxcore

Techniques Manual/Semi or Fully - Automatic/Robotic

Dimensions 41cm x 31.5cm x 11cm

Weight 8kg

Battery 7.2 Ah Lead acid rechargeable.

Battery Charger External 90 to 260v AC input. Auto selectable

Temp Range 0 to 45°C

Printer 40 Character external dot matrix – printer rates selectable.

Additional inputs 2x Aux inputs.

Connectivity 1x USB

Parameter Accuracy

Average Current 15-1999A +/- 2% FSD

Average Voltage 0-99.9V +/- 1% FSD

Arc Energy 1-9999kJ +/- 2% FSD

Arc Time 0.3 - 9999 secs +/- 0.1% FSD

Heat Input 1-9999J/mm +/- 2% FSD

Wire Speed 0-20.0m/min +/- 2.5% FSD

Wire Consumed 0-999m +/- 2.5% FSD

Traverse Speed 0-999cm/min +/- 1.0% FSD

Temperature 0-1000°C +/- 1% of reading

Gas Flow 0-120 lt/min +/- 5.0% FSD

Processor 1.6GHz or higher

RAM Memory 4GB Minimum

Spare Hard Drive Space 5GB Minimum

Operating System Win XP or Win 7

Additional Software Requirements MS-Excel & MS-Word required for Reports

Connection to ALX II RS 1 x USB