turbosan api normturbosan.com/pdf/api610pumps.pdfapi plan 52 api plan 53a if pumped fluid is...
TRANSCRIPT
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
T
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
A broad range of products and sophisticated materials technology combined with application know-
how are the keys to success in industrial plants .
Türbosan API-Process pumps are special type of pumps used for pumping fluids in complicated
processes such as petrochemical processes. They manufactured according to API-610 standard. Their
long endurance life, reliable and robust construction make them suitable to meet requirements of most
demanding applications. Hot or cold fluids, fluids without particles or fluids with small amount of
particles pumped with these pumps. Mechanical construction is different than that of conventional
pumps and they are specially designed
Turbosan’s API 610 pumps include below types ;
Turbosan API NORM
Turbosan API CEP
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
Turbosan API NORM
Turbosan API KAT
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
TURBOSAN API EKS TURBOSAN API CAP VY TURBOSAN API CAP VY
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
General applications :
- Petrochemical plants - Chemical industry - Paper industry - Power plants - Oil refineries - Iron and steel industry
Pump designation :
API–NORM 150 / 400 API–CEP 150 / 400
Optimum impeller dia. Optimum impeller dia.
Discharge flange dia. Discharge flange dia.
Pump model Pump model
(End suction) (Double suction)
DEFINITIONS
API-NORM
PUMPS
API-CEP
PUMPS
Discharge flange diameter (mm) Ø50 ÷ Ø200 Ø65 ÷ Ø500
Capacity (Q) (m³/h) Max. 750 Max. 3600
Discharge head (m) Max. 150 Max. 160
Operating temperature (°C) -30 ÷ +300 -30 ÷ +300
Speed (rpm) Max. 3000 Max. 1500
Note : Pumps with higher pressure values available upon request.
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
DESIGN SPECIFICATIONS OF API PUMPS :
CASINGS :
- Long life, wear resistant - Complies with API 610 standart. - For low capacity values end suction type, for higher capacities double suction type. - Pump flanges according to ANSI or DIN norms.
IMPELLERS :
- High efficiency, closed type. - Wide operating range. - Statically and dynamically balanced according to ISO 1940 class 2.5 .
MECHANICAL SEALS :
- According to API 682 (ISO 21049) single or double cartridge type or special double cartridge type mechanical seals are used.
- Various API / ISO shaft seal cooling systems applicable.
WEAR RINGS:
- Casing and impeller can be fitted with wear rings. Impeller wear ring is optionally available upon request. - Wear rings are replacable. - Made of durable, surface hardened material.
SHAFTS :
- Heavy duty type shafts are used. - Large shaft diameters for achiving low deflection. - Available in different material grades.
BEARINGS:
- Heavy duty type two off 7300 series bearings with 40° angle of contact. - Norm series pumps have 1 off NU 300 series bearing on impeller side, Cep series pumps have 1 off 6300
C3 series heavy duty type bearing on non drive end. - Bearing housings are heavy duty type, stable and designed according to API 610. - Bearings are oil lubricated. For high temperature applications additional cooling systems applied. - Bearing frame material of splitcasing pumps is same as pump casing material.
BASE PLATES :
- Base plates are heavy duty type and have leakage collection reservoirs and lifting eyelets according to API specifications. They are of sheet metal construction.
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
COMPONENT
API MATEARIAL CLASSIFICATIONS
S1
S-8
C6
A-8
D1
Volute casing
EN-10213
A216GrWCB
(1.0619)
EN-10213
(A216 WCB)
(1.0619)
A743GrCA15
(1.4008)
A351GrF8M
(1.4408)
Duplex
1.4517
EN 10213-4
Impeller
Cast iron
EN-632-250
GG 25
AISI 316
(1.4401)
A743GrCA15
(1.4008)
A351GrF8M
(1.4408)
Duplex
1.4517
EN 10213-4
Casing wear ring
Cast iron
EN-632-250
GG 25
AISI 316
(1.4401)
AISI 420
(1.4021)
AISI 316
(1.4401)
Duplex
1.4517
EN 10213-4
Stuffing box
EN-10213
A216GrWCB
(1.0619)
EN-10213
(A216 WCB)
(1.0619)
A743GrCA15
(1.4008)
A351GrF8M
(1.4408)
Duplex
1.4517
EN 10213-4
Shaft
AISI 420
(1.4021)
AISI 316
(1.4401)
AISI 420
(1.4021)
AISI 316
(1.4401)
AISI 316
(1.4401)
Bearing housing
Cast iron
EN-632-250
GG 25
Ductile cast
iron
EN-GJL-400-
15
GGG-40
Ductile Cast
iron
EN-GJL-400-15
GGG-40
Ductile Cast iron
EN-GJL-400-15
GGG-40
Ductile Cast
iron
EN-GJL-400-
15
GGG-40
Casing studs
AISI 4140
(42CrMo4)
1.7225
AISI 4140
(42CrMo4)
1.7225
AISI 4140
(42CrMo4)
1.7225
AISI 4140
(42CrMo4)
1.7225
AISI 316
(1.4401)
Mechanical seals
API 682
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
API 682 Most commonly used shaft sealing cooling systems
Single Mechanical Seal Applications
API PLAN 11
API PLAN 31
General applications. Pumped medium must be clean and with good heat transfer characteristics. Pumped fluid recirculation from pump discharge to seal through flow control orifice.
This application used in case there is suspended particles in pumped medium and specific gravity of particlesis two times that of pumped liquid. Pumped liquid transferred to sealing after passing through cyclone seperator.
Double sealing applications
API PLAN 52
API PLAN 53A
If pumped fluid is dangerous and hazardous or if mixing of pumped fluid and cooling fluid is not desired this plan is used. Buffer fluid is supplied by an external reservoir with pressure below pressure inside the seal chamber
This system is used hot liquid and hazardous / dangerous fluid with low pressure. Barrier fluid is supplied by an external reservoir whichis pressurized above seal chamber pressure.
Not: Different API plans available upon request.
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
API-NORM PUMP :
Pla
n52
Oil
Pos. No Component name Pos. No Component name
01 Volute 50 Stuffing box
05 Wear ring (Casing) 60 Pump shaft
06 Wear ring (Impeller) 200 Bearing 7300 series
20 Impeller 201 Bearing NU300 series
30 Bearing housing 250 Mechanical seal (API-682)
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
API-CEP PUMP :
Pla
n11
Pla
n53A
Pla
n53A
Pla
n11
OilOil
Pos. No Component name Poz. No Component name
01 Casing 60 Pump shaft
02 Casing cover 200 Bearing 7300 series
05 Wear ring (Casing) 201 Bearing NU300 series
06 Wear ring (Impeller) 220-21 Labtecta ring
22 Impeller 250 Mechanical seal (API-682)
30 Bearing housing
TURBOSAN TURBOMAKINALAR SAN. VE TIC. A.S. MAKİNE İHTİSAS ORGANİZE SANAYİ BÖLGESİ 5. CADDE NO:33 41455 DİLOVASI / KOCAELİ - TURKEY Phone: 0090 262 722 95 40 (Pbx) Fax : 0090 262 722 95 39 e-mail : [email protected] www.turbosan.com
TURBOSAN API CEP PUMPS GROUP CURVES
TURBOSAN API NORM PUMPS GROUP CURVES
80/400SN100/400
100/200
100/200sn
100/315
40
API - NORM SERIES PUMPS PERFORMANCE CHARTS (n=1500 rpm)
Ma
no
me
tric
He
igh
t -
Hm
(m
)
50/315
80/315HD
2
1 1.5
3
4
6
5
7
8
9
10
20
15
30
82 3 4 5 6 7
Capacity - Q (l/s)
109 15 20 30
50/315B
50/250
50/200
80/200
65/200
80/25065/250
65/315
80/250HD
65/315HD80/315
90
40
50
70
60
80
130
110
100
120
3010 2020
65/400HD
605040 10080
(m /h)3
125/400
150/400HD
20050 100 150 400300
n=1500 rpm
600500 700
2
3
4
125/250 150/250
125/250SN
150/315
125/315
100/250
200/315
6
5
7
8
9
10
20
15
30
700
150/400
200/400
300200150 600400 500
90
40
50
70
60
80
14001000 1301800 2000
110
100
120