tuffcam swing clamps · 41-4633-22 left 16 30 22.8 11.4 68.4 34.3 4355 g1/4 x 18.72 41-4633-25...

4
© Vektek August 2019 Inside US 1-800-992-0236 www.vektek.com WARNING! Never allow swing arm to contact workpiece or fixture during rotation. * Cylinder capacities are listed at 350 bar (35 MPa) maximum operating pressure with standard length VektorFlo ® arm installed. Minimum operating pressure is 52 bar (5.2 MPa) for single acting cylinders and 35 bar (3.5 MPa) for double acting cylinders. The clamping force is adjustable by varying the system hydraulic pressure. To determine the approximate output force for your application, divide the cylinder capacity by 350 (35 MPa), and multiply the resultant number by Your System Operating Hydraulic Pressure to obtain the approximate clamping force for your application. (Actual force will vary slightly due to internal cantilever loading, friction loss and/or return spring forces.) ** To allow for piece part height variations, it is recommended that the vertical travel be set at about 50% of the vertical stroke. *** To insure maximum service life and trouble-free operation, restrict fluid flow according to the Clamp Time and Fluid Flow Rates. **** In-port valves require the use of manifold mount ports. Single And Double Acting Three cams and three cam balls guide the rotation of the plunger and provide greater guide, support and directional stability. Ideal for applications where speed is essential or massive arms are required. Low profile swing clamp arm details are found in Section 0. To avoid cylinder damage and preserve warranty, use recommended flow rate limits and time calculations in Section C. Arm clocking feature is compatible with all standard Vektek arms. Clocking drawing is in Section C. High clamp force capacity in a compact package. Manifold mounting capability and G Series porting. Arms sold separately - See Section O. Standard swing is 90°; swing angles of less than 90° require Swing Restrictors. Swing angles greater than 90° are special order products. Optional In-Port Flow Control is a meter-in device with reverse free flow check valve. Optional In-Port Sequence valve is a sequencing device with reverse free flow check valve. Specifications Model No. Swing Direction Cylinder Capacity* (kN) Vertical Clamp Stroke** (mm) Total Stroke (Swing + Vertical) (mm) Effective Piston Area (cm 2 ) Oil Capacity*** (cm 3 ) Weight (g) Port X Depth for Optional In-Port Valves**** Extend Retract Extend Retract Extend Retract Single Acting (S/A) Cylinders, actuated hydraulically 1 direction, spring returned. 41-4622-11 Right N/A 22 14.5 28 N/A 7.6 N/A 21.2 2550 G1/4 x 18.72 41-4622-12 Left 14.5 41-4622-15 Straight 28 41-4633-11 Right N/A 33 16 30 N/A 11.4 N/A 34.3 3992 G1/4 x 18.72 41-4633-12 Left 16 41-4633-15 Straight 30 Double Acting (D/A) Cylinders, actuated hydraulically both directions. 41-4622-21 Right 54 22 14.5 28 15.5 7.6 43.3 21.2 2590 G1/4 x 18.72 41-4622-22 Left 14.5 41-4622-25 Straight 28 41-4633-21 Right 80 33 16 30 22.8 11.4 68.4 34.3 4355 G1/4 x 18.72 41-4633-22 Left 16 41-4633-25 Straight 30 Double Acting (D/A) Long Stroke Cylinders, actuated hydraulically both directions. 41-4622-23 41-4622-24 41-4622-26 Right Left Straight 54 22 32 32 45.5 45.5 15.5 7.6 71.3 34.9 2948 G1/4 x 18.72 41-4633-23 41-4633-24 41-4633-26 Right Left Straight 80 33 32 32 46 46 22.8 11.4 105 52.6 4881 G1/4 x 18.72 U.S. Patent Nos. 6,886,820 7,032,897 ILMV140020 REV F DOUBLE ACTING SINGLE ACTING TuffCam Swing Clamps Low Profile, Top Flange Specifications C-13

Upload: others

Post on 06-Oct-2020

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: TuffCam Swing Clamps · 41-4633-22 Left 16 30 22.8 11.4 68.4 34.3 4355 G1/4 x 18.72 41-4633-25 Straight 30 Double Acting (D/A) Long Stroke Cylinders, actuated hydraulically both directions

© Vektek August 2019 Inside US 1-800-992-0236 www.vektek.com

WARNING! Never allow swing arm to contact workpiece or fixture during rotation. * Cylinder capacities are listed at 350 bar (35 MPa) maximum operating pressure with standard length VektorFlo® arm installed. Minimum operating pressure is 52 bar (5.2 MPa) for single acting cylinders and 35 bar (3.5 MPa) for double acting cylinders. The clamping force is adjustable by varying the system hydraulic pressure. To determine the approximate output force for your application, divide the cylinder capacity by 350 (35 MPa), and multiply the resultant number by Your System Operating Hydraulic Pressure to obtain the approximate clamping force for your application. (Actual force will vary slightly due to internal cantilever loading, friction loss and/or return spring forces.)** To allow for piece part height variations, it is recommended that the vertical travel be set at about 50% of the vertical stroke.*** To insure maximum service life and trouble-free operation, restrict fluid flow according to the Clamp Time and Fluid Flow Rates.**** In-port valves require the use of manifold mount ports.

Single And Double Acting Three cams and three cam balls guide the rotation of the plunger and provide greater guide, support and directional stability. Ideal for applications where speed is essential or massive arms are required. Low profile swing clamp arm details are found in Section 0. To avoid cylinder damage and preserve warranty, use recommended flow rate limits and time calculations in Section C.Arm clocking feature is compatible with all standard Vektek arms. Clocking drawing is in Section C. High clamp force capacity in a compact package. Manifold mounting capability and G Series porting. Arms sold separately - See Section O.Standard swing is 90°; swing angles of less than 90° require Swing Restrictors. Swing angles greater than 90° are special order products. Optional In-Port Flow Control is a meter-in device with reverse free flow check valve. Optional In-Port Sequence valve is a sequencing device with reverse free flow check valve.

Specifications

Model No.

Swing Direction

Cylinder Capacity*

(kN)

Vertical Clamp

Stroke**(mm)

Total Stroke

(Swing + Vertical)

(mm)

Effective Piston Area

(cm2)

Oil Capacity***

(cm3)Weight

(g)

Port X Depthfor Optional

In-PortValves****Extend Retract Extend Retract Extend Retract

Single Acting (S/A) Cylinders, actuated hydraulically 1 direction, spring returned.41-4622-11 Right

N/A 2214.5

28 N/A 7.6 N/A 21.2 2550 G1/4 x 18.7241-4622-12 Left 14.541-4622-15 Straight 2841-4633-11 Right

N/A 3316

30 N/A 11.4 N/A 34.3 3992 G1/4 x 18.7241-4633-12 Left 1641-4633-15 Straight 30

Double Acting (D/A) Cylinders, actuated hydraulically both directions.41-4622-21 Right

54 2214.5

28 15.5 7.6 43.3 21.2 2590 G1/4 x 18.7241-4622-22 Left 14.541-4622-25 Straight 2841-4633-21 Right

80 3316

30 22.8 11.4 68.4 34.3 4355 G1/4 x 18.7241-4633-22 Left 1641-4633-25 Straight 30

Double Acting (D/A) Long Stroke Cylinders, actuated hydraulically both directions.41-4622-2341-4622-2441-4622-26

RightLeft

Straight54 22

3232

45.545.5 15.5 7.6 71.3 34.9 2948 G1/4 x 18.72

41-4633-2341-4633-2441-4633-26

RightLeft

Straight80 33

323246

46 22.8 11.4 105 52.6 4881 G1/4 x 18.72

U.S. Patent Nos.6,886,820 7,032,897ILMV140020 REV F

DOUBLE ACTINGSINGLE ACTING

TuffCam™ Swing Clamps

Low Profile, Top Flange Specifications

C-13

Page 2: TuffCam Swing Clamps · 41-4633-22 Left 16 30 22.8 11.4 68.4 34.3 4355 G1/4 x 18.72 41-4633-25 Straight 30 Double Acting (D/A) Long Stroke Cylinders, actuated hydraulically both directions

www.vektek.com Outside US+1-913-365-1045 © Vektek August 2019

DimensionsModel No. A B D E F G H J K L M N P R T U V

Single Acting (S/A) Cylinders, actuated hydraulically 1 direction, spring returned.41-4622-11

62.8 196 79.5 33.5 25 13 31.74 N/A 10.7 14.5 14.5 28 71 27.4 85.5 13 35.541-4622-1241-4622-1541-4633-11

77 216.5 89 33.5 25 13 38.09 N/A 13.5 18.1 16 30 89 35.1 100 12.5 44.541-4633-1241-4633-15

Double Acting (D/A) Cylinders, actuated hydraulically both directions.41-4622-21

62.8 185.5 79.5 33.5 25 13 31.74M16 x 2.0 Depth 19

10.7 14.5 14.5 28 71 27.4 85.5 13 35.541-4622-2241-4622-2541-4633-21

77 196.5 89 33.5 25 13 38.09M16 x 2.0 Depth 19

13.5 18.1 16 30 89 35.1 100 12.5 44.541-4633-2241-4633-25

Double Acting (D/A) Long Stroke Cylinders, actuated hydraulically both directions.41-4622-23

62.8 220.5 97 33 25 13 31.74M16 x 2.0 Depth 19

10.7 14.532

45.5 71 27.4 85.5 13 35.541-4622-2441-4622-26 45.541-4633-23

77 228.5 105 33.5 25 13 38.09M16 x 2.0 Depth 19

13.5 18.132

46 89 35.1 100 12.5 44.541-4633-2441-4633-26 46

Model No. X Y Z AC AD AE AFSingle Acting (S/A) Cylinders, actuated hydraulically 1 direction, spring returned.41-4622-11

13 G1/4 N/A M10 x 2541-4622-12 27.4 35.1 N/A41-4622-1541-4633-11

35.1 13 G1/4 N/A M12 x 2541-4633-12 41.4 N/A41-4633-15

Double Acting (D/A) Cylinders, actuated hydraulically both directions.41-4622-21

13 G1/4 26.5 M10 x 2541-4622-22 27.4 35.1 12.541-4622-2541-4633-21

13 G1/4 32.5 M12 x 2541-4633-22 35.1 41.4 12.541-4633-25

Double Acting (D/A) Long Stroke , actuated hydraulically both directions.41-4622-23

27.4 35.1 13 G1/4 26.5 12.5 M10 x 2541-4622-2441-4622-2641-4633-23

35.1 41.4 13 G1/4 32.5 12.5 M12 x 2541-4633-2441-4633-26

NOTE: Follow arm length limitations in Section O.

Mounting Dimension Low Profile Top Flange Swing Clamps

Model No A B C D E F41-4622-XX 63.4 M10 27.4 27.4 35.1 14.5

41-4633-XX 77.6 M12 35.1 35.1 41.4 18.1

* All ports (except breather) are shipped with removable steel plugs installed.** Counter bores for Ø7/16 x 1/16 (2-011) O-Ring face seals provided.

For proper sealing, the mating surface must be flat within 0.08 mm with a maximum surface roughness of 1.6 µm Ra

Y

L

X

R

R

AED/A ONLY10.67

REFERENCEARMCROSSBOLTDIMENSION

H

GFD

B

A

UE

M CLAMP STROKE

N CLAMP STROKEP

V

T

Z

2X120

ADD/A ONLY

5.8,SPANNERWRENCHHOLE

4.8

B

ILMV140021 REV GSwing clamp plunger shown inthe extended straight cam position.Wrench flats (AD) orientation not controlled

JD/A ONLY

ORDER ARMSSEPERATELY

D/A PLUNGER END,SHOWN WITHSTANDARD ARM

* & **MANIFOLDMOUNTUNCLAMPPORT

* & **MANIFOLD

MOUNTCLAMP

PORT

4X K***

3X 4.8 X 90ARM CLOCKING FEATURE

AC*UNCLAMP- D/AVENT- S/ABREATHERPROVIDED

AC*CLAMP ORPORT DEVICE

S/A PLUNGEREND, SHOWNWITHSTANDARDARM

*** When used as manifold mounted, all (4) mounting bolts must be used to assure proper O-Ring face sealing. The recommended bolt listed in column AF.

N/A

N/A

N/A

N/A

TuffCam™ Swing Clamps

Low Profile, Top Flange

C-14

Page 3: TuffCam Swing Clamps · 41-4633-22 Left 16 30 22.8 11.4 68.4 34.3 4355 G1/4 x 18.72 41-4633-25 Straight 30 Double Acting (D/A) Long Stroke Cylinders, actuated hydraulically both directions

© Vektek August 2019 Inside US 1-800-992-0236 www.vektek.com

*TuffCam™ is a trademark of Vektek.

NOTE: Arm Length and Pressure Limitation Graphs in Section O.

n Three cams for more accurate arm positioning, smoother rotation and lower per cam surface contact pressure. n Patented stainless steel ball seat for improved rotary function, cam follower contact and reduced friction.

n Increased cam groove contact force provided by stainless steel spring.n Ball material of Tungsten carbide, one of the world's hardest materials.

TuffCam™ Low Profile Swing Clamp Cam Follower Design

TuffCam™ Low Profile Swing Clamps Vektek’s TuffCam™ Low Profile Swing Clamps meet your demand for speed, precise positioning, heavy arm applications and/or clamping capacity up to 33 kN. These Low Profile tri-cam design clamps, with their exclusive Cam Follower Seat, can position and clamp in one second or less and handle large arms with ease. Each clamp includes the Clocking Feature that dramatically reduces the time it takes to change arms for maintenance, replacement or fixture setup. One of the keys to this TuffCam™ innovation is the patented CamFollower Ball Seat that was developed to improve strength and wear. Usingthe Vektek V-Groove technology, a tungsten carbide ball and a stainless steelspring, these clamps have reduced static friction for improved clamp breakaway and extended life.

* Tougher Cams* Stronger Single Acting Springs* Precise Swing Angle* Clocking

n Available in these body styles:- Top Flange

- Top Flange Long Stroke (Double Acting Only) - Bottom Flange - Low Profile Rod Position Sensing - Low Profile Magnetic Position Sensing

n Single and double acting models available. The Single Acting models have increased spring forces for positive return in higher back pressure applications. n BHC™ (Black Hard Coating) on the cylinder bodies helps prevent scoring and scratching.n Standard fluorocarbon wipers for improved coolant compatibility.n Arm clocking feature uses standard Vektek arms.

U.S. Patent Nos.6,886,820 7,032,897

TuffCam™ Swing Clamps

Low Profile Features

C-11

Page 4: TuffCam Swing Clamps · 41-4633-22 Left 16 30 22.8 11.4 68.4 34.3 4355 G1/4 x 18.72 41-4633-25 Straight 30 Double Acting (D/A) Long Stroke Cylinders, actuated hydraulically both directions

www.vektek.com Outside US+1-913-365-1045 © Vektek August 2019

VektekSwing RestrictorsPage C-29

45º

60º

30º

90º

CLAMPPOSITIONTuffCam™ Low Profile Clocking Feature

We have added 3 clocking features to Vektek’s Low Profile Swing Clamps. Customers have requested the clocking features to help improve and speed-up arm changes. A drill point on each clamp standardizes arm location at a particular position. An additional 2 (two) orientation drill points reside 120° out from that position and each other. Access to the positioning feature is through the back or side of the arm, making modification a snap for users. Each arm position can have its own specification.

The flows listed are maximum recommendations and clamp times are minimum recommendations.- For upreach, and double arms, use extended arm time and flow.- When using custom arms, the extended arm flows and times are to be considered the limiting factor. However, the actual time in which the clamp can be positioned will vary by custom arm configuration and may require customer testing in specific application to establish limits.

TuffCam™ Low Profile Swing Clamp Arm Clocking Feature

Views shown apply to Double and Single Acting TuffCam™ Top and Bottom Flange models.�

Three counter sunk Ø 4.8 x 90° clocking feature drill points are shown in the clamped position.�

The three clocking features are equally spaced 120° apart.

Clamp Time and Fluid Flow Rates for TuffCam™ Swing Clamps

TuffCam™

Swing Clamp

Capacity(kN)

Standard Arm Extended ArmFastest

AllowableClamp Time

(sec)

Maximum PermissibleFlow Rate (cm3/min)

Fastest Allowable

Clamp Time (sec)

Maximum PermissibleFlow Rate (cm3/min)

2 0.2 276 0.5 1105 0.3 764 0.7 327

11 0.4 1785 0.8 893Low Profile TuffCam™

22 0.5 2544 1.0 127233 0.5 4116 1.0 2058

ILMV150203 REV E

NOTE: Arm Length and Pressure Limitation Graphs in Section O.

TuffCam™ Swing Clamps

TuffCam™ Low Profile Clocking

C-12