tu 515r - technical specification_docx

Telestack Limited

Bankmore Way East Omagh

Co.Tyrone Northern Ireland

BT79 0NZ

Tel:+44 (0) 2882 251100 Fax:+44 (0) 2882 252211

Web: www.telestack.com

Email: [email protected]

TECHNICAL SPECIFICATION

TU 515R - Radial Truck Unloader

Model Shown TU 515R (Square to Round Chute Optional Extra)

Rev 1. 03/10/2012 TU 515R Technical Specification 2

COMPANY PROFILE Telestack Limited was formed in 1999 to supply MOBILE Bulk Material Handling Solutions. Based in the United Kingdom, Telestack operates from a modern 32000 square metres site where we have combined the experience and knowledge of Loughside Engineering and Telestack to develop a range of MOBILE Bulk Material Handling Solutions. Our MOBILE solutions offer significant operating cost savings compared to traditional methods of material handling (wheel loaders, haul trucks, static conveyors) , as well as providing Environmental, Health and Safety and other benefits. We have over 600 installations to date in 6 continents around the world, this proves that we can deliver on our promises and it is this proven track record that ensures many of our customers are repeat customers. Over the years we have invested significantly to ensure that: We have the design knowledge and expertise to meet the specific requirements of our customers. Our design engineers travel the

world visiting our equipment in the field from Chile to Russia to India to Middle East to Australia etc to learn from our customers on how we can continue to improve our designs and performance

We are in control of the complete process, as within our factory we design, manufacture, fully assemble, and test EVERY machine. Only after the machine and all its functions are fully tested do we dis-assemble at our factory into containers and ship to the customer.

Unlike many competitors, we do everything under one roof we do not outsource fabrications to lower cost countries etc and hope it will all fit when it gets to site

We are on site during installation to ensure a fast and efficient assembly of our equipment and your system will typically take 2-3 weeks from the containers arrive until you are ready to go to work

Our factory engineers are on site to ensure that the equipment is properly commissioned with material flowing over the belts achieving the performance our customer expects

We have an aftersales structure and team in place so we can quickly solve problems to ensure the safe and efficient operation of our equipment in the field

We have a global network of dealers/ agents that ensure you a fast and efficient response.

We have an externally audited Quality Management System that is audited to ISO 9001:2008 International Standards. As an ISO 9001:2008 registered company we understand the importance of delivering equipment that meets or exceeds our customers expectations. Our process emphasises the importance of understanding what the customer wants and being in a position to offer advice based on our experience

The robust designs and the unique assembly designs ensure that our equipment will have a much higher resale value that competitors as it can be easily dis-assembled, packed into containers and shipped anywhere in the world to work in a port, mine, quarry, rail yard, power station, steel mill etc

We are competitive on price, without compromising on quality and our ability to support customers pre-sale and in aftersales

Telestack has been successful in establishing a reputation as a supplier of choice with many blue chip companies around the world including:

- BHP Billiton - Cemex - Mechel - Port of Panama - Rio Tinto - CRH - Suek - Port of Vostochny - Jindal Steel - Eurovia - Nibulon - Port of Alexandria - London Mining - Holcim - Ural Kili - Port of Gangavaram - Norilsk Nickel - La Farge - Rusal - Port of Brisbane - PT Bumi - Tarmac - Fortescue - Port of Coquimbo - Tata Steel - Van Oord - Fomento - Port of Belfast - Thyssen Krupp - Peter Hambro - Tata Steel - Port of Dhamara - Xstrata - Severstal - Larsen + Toubro - Arcelor Mittal - Anglo American - Ennstone/Bredon Aggregates

Global engineering consultants/EPC contractors who value their reputations are among our clients. In nearly all cases we design a system to suit their specific needs but the designs are based on our TRACK RECORD of similar designs/proven designs. Other OEMs often specify/purchase Telestack equipment as part of their own systems solution because of our reputation of consistently delivering on our commitments. Unlike many of our competitors, our conveyors are designed for the onerous demands of mining applications and this is why we are an approved supplier of equipment that meets Western Australian Mining Standards AS 4324.1. Our designs and structural integrity are verified and certified by an independent 3rd party.

We would gladly welcome you to visit existing installations around the world in North America, South America, Europe, Africa, Asia, Oceania. Include a visit to our facility in the UK so you can see the company and meet the people behind the Telestack name to give you even greater confidence in our ability to deliver on our promises. To find out more please visit www.telestack.com or contact us on [email protected] We will be glad to assist you and we look forward to the potential opportunity of working with you.


The TU 515R is a track mounted fully mobile conveyor designed to work at production rates of up to 500tph. Telestacks Truck Unloader range are designed to be loaded directly from trucks, wheel loaders, grab cranes, excavators etc. and can receive up to 15 - 30 (20m3) tonne pay load. Truck Unloaders can be used to stockpile material, feed auxiliary equipment, reclaim to other conveyors, directly load ships, trucks, rail wagons etc. Since the Truck Unloader is track mounted the unit has excellent mobility on site. Truck Unloaders eliminate double handling of material which reduces overall costs for operator. Truck Unloading Radial Stockpiling / Loading directly from wheel loader, excavator, grab crane etc. Mobile reclaim hopper feeding overland conveyor / stacker. Truck and rail wagon loading. Ship and barge loading / unloading. Working as part of a mobile system on short to medium term projects.

Production rates of up to 500tph (550 Ton / hr). Maximum lump feed size of up to 100mm (4") Can receive up to 15 - 30 (20m3) tonne pay load from articulated trucks. Unload 18 - 20, 30 tonne trucks per hour, based on 3 minute unloading cycle per truck. 15m Radial Incline Conveyor with 120 degrees of radial coverage. Can be fed by multiple wheel loaders due to large hopper and high tonnage per hour. Can be transported on one flat bed loader. Unrivalled mobility and flexibility when in operation. High specification machine designed for ease of maintenance commanding an excellent

resale value at project conclusion. Heavy duty design and manufacture.

TU 515R Mobile Radial Truck Unloader

TU 515R Typical Applications

TU 515R Key Advantages


Metric Imperial

Main Conveyor Length (Drum Centres) 15.5m 50 7" Machine working Length (23) 24.8m 80 9 Discharge height (23) 7m 22 8 Truck feed in height 630mm 2 Operating Width 3.9m 12 7" Stockpile Capacity at 120o 3,769 Tonnes 4,155 Ton Stockpile capacity at 120o 2,355m3 3,080m3

Metric Imperial Transport Length (Head Folded) 19.5m 63' 6" Transport Width (Gearboxes Removed) 3070mm 10 Transport Height 3440mm 11' 2" Overall Weight 33 Tonnes 72,755 lbs Unit can be transported complete or without gearboxes fitted on RoRo trailer (More info on page 22) High throughput of up to 500 tph (550 Ton / hr). Large 22 m3 (29 yds3) capacity hopper as standard. Heavy duty apron chain and sprocket feeder. Cat diesel engine on board for power supply. Heavy duty slew ring to radial conveyor through 120 degrees. Hydraulically raise / lower incline conveyor. Hydraulically folding sides on hopper to transform hopper from transport to working mode. Heavy duty ribbed design folded plate incline conveyor. Hydraulically operated outrigger jacking legs for extra stability when radialing. Hydraulically folding head section for ease of transportation. Paint specification, Cream: RAL 7032, Red: RAL 3001. Options available. Please note:

1) Tonnages quoted are based on free flowing material with a density of 1.6 Tonne /m3 (100 lb/ft3). If a specific tonnage is required this should be discussed with the factory.

2) Ideal working angle for conveyor is 13 - 23 3) All possible steps have been taken to ensure the accuracy of this publication, however due to continual product

development we reserve the right to change specifications without notice

TU 515R - Working Dimensions (see pages 20 - 23)

TU 515R - Transport Information

TU 515R - Key Features & Benefits

Rev 1. 03/10/2012

Figures based on material with a bulk denrepose 37o. conveyor luffing angle of 2

Angle of Radial Arc (Degrees)

Stockpile Height

(m)0o 6.7

30o 6.760o 6.790o 6.7

120o 6.7

Hopper Heavy duty large hopper with 20 degree incline feeder. Truck Feed in Height: 630mm 2'Width: 3870mm 12' 7"Length: 2900mm 9' 6"Capacity: 22m3 Includes rubber flaps at rear to eliminate

Hydraulically Folding Sides

Hydraulically folding sides to quickly and easily change from transport to working mode.

Feeder

Stockpiling Capacity

TU 515R Technical Specification5

based on material with a bulk density of 1.6tonnes per m3 (100 lb/ft3) Stockpile angle of . conveyor luffing angle of 22o.

Stockpile Height Stockpile Capacity (Volume)

Stockpile Capacity

(m) (ft) (m3) (yd3) (Tonnes)6.7 21' 9" 580 760 6.7 21' 9" 1010 1320 6.7 21' 9" 1460 1910 6.7 21' 9" 1910 2500 6.7 21' 9" 2355 3080

with 20 degree incline

: 630mm 2' : 3870mm 12' 7"

: 2900mm 9' 6" 29yds3

Includes rubber flaps at rear to eliminate spillage.

Hydraulically folding sides to quickly and easily change from transport to working mode.

Technical Specification

) Stockpile angle of

Stockpile Capacity (Mass)

(Tonnes) (Ton) 925 1020

1620 1785 2335 2575 3055 3370 3770 4155


Hydraulically Raise / Lower Feeder

Lifting rams under feeder to quickly and easily lift feeder for transport.

Mild Steel Liners

Feeder full lined with 6mm bolt in mild steel wear plates to protect against abrasive material.

Material Levelling Blade

Adjustable material levelling blade located on incline of feeder to control the flow of material when handling a range of materials. Allows for a consistent bed depth of material to feed onto incline conveyor. Manual range of adjustment 200mm (8") to 440mm (17"). More information on page 24 (Hydraulic height adjustment option available)


Feeder Belting 2200mm wide (87") - EP 630, 4 ply, 6mm top + 2mm bottom. 40mm (1 1 2 ") high wall each side to eliminate material spillage. Belt bolted to apron chain cross members with countersunk screws.

Apron Chain Feeder

Heavy duty apron chain belt feeder. 4" pitch, 388kN chain with 8 tooth sprockets at the head and tail of feeder. Rectangular box section cross members bolted to chain drive bearings with belt bolted to top of cross members. 55mm (2") impact bars underneath cross members for added protection against falling material.


Feeder Drives

2 x 15 kW Brevini drive motors and gearboxes for increased torque under heavy loads.

Transfer Point Fully tapered designed transfer chute to eliminate spillage and blockages of material. 2200mm (87") feeder belt feeding onto 1200mm (48") incline belt. Large Opening for maximum throughput. 6mm mild steel liners and rubber sealing as standard.

Incline Raise / Lower Support

Heavy duty RHS conveyor support above incline conveyor. 2 x hydraulic rams to raise / lower the incline conveyor.

Incline Conveyor Raise / Lower Support

Rev 1. 03/10/2012

Radial Incline Conveyor

15m Heavy duty ribbed design incline conveyor. Folded plate design gives structural strength to conveyor frame. Incline conveyor has 120o of radial coverage.

Feedboot

Feedboot fully lined with bolt in mild steel liners to protect against abrasive material. Rubber skirting along the bottom of the to prevent material spillage.

Impact Bed

127mm (5) Diameter, impact centre rollers with impact side bars to prevent material spillage.



Heavy duty ribbed design incline conveyor.

plate design gives structural strength to

of radial coverage.

Feedboot fully lined with bolt in mild steel liners to

Rubber skirting along the bottom of the feedboot

127mm (5) Diameter, impact centre rollers with impact side bars to prevent material spillage.



Incline Conveyor Belting

1200mm wide (48") belting, EP 500, 3 ply, 5mm + 1.5mm

Troughing Rollers

127mm (5) diameter troughing rollers set. Wing roller angle adjustable.

Return Rollers

150mm (6") diameter disc return rollers.

Less chance of material build up compared to traditional plain return roller. Includes profiled steel nip guard as standard

Rev 1. 03/10/2012

Incline Conveyor Drives

2 x Brevini hydraulic drive motors and gearboxesfor increased torque under loading.

Hydraulically Folding Head Section

Hydraulically folding head section allowing for compact road transportation.

Head Scraper

Carbide tungsten tip head scraper to remove material from the belt.

Plough Scraper

Plough Scraper located at tail drum to clear inside of belt of any material.


Brevini hydraulic drive motors and gearboxes for increased torque under loading.

Folding Head Section

folding head section allowing for

head scraper to remove

Plough Scraper located at tail drum to clear inside



Slew Ring

The incline conveyor is mounted on a hydraulically operated slew ring, to allow the conveyor to radial through 120o. The heavy duty slew ring system provides an unbeatably smooth left / right radial movement. Various pinning options to lock conveyor in place to avoid any movement when in use or in transport.



Tracks

Heavy Duty Tracks Longitudinal centres: 4300mm Track shoe width: 400mm Drive: Two integral hydraulic motors Tensioning: Hydraulic adjuster, grease tension Tracking: Push button pendant type (dog lead)

Chassis

Heavy duty folded plate design sides for integral strength throughout the unit. Large hinged and lockable access doors to allow easy access to components. Structural RHS cross members to ensure the chassis is rigid and robust. All moving joints have incorporated heavy duty bosses for increased strength and wear characteristics. Tracks incorporated directly into chassis for increased strength.

Tracks

2990mm

Chassis

4300mm


Hydraulic Pump

Triple pump system. Easy access for maintenance to all hydraulic components such as pumps, filters, tanks, valves etc.

Hydraulic Oil Tank

Large steel fabricated hydraulic tank with fill level gauge and lockable filler cap. Capacity: 500 litres 132 gallon (US) Oil type: Grade 46

Hydraulic Oil Cooler

2 x Hydraulic oil coolers. Temperature activated oil cooler fitted as standard with protective guard. Oil cooler activates when hydraulic oil temperature reaches 55oC.

Hydraulics


Engine

CAT C 4.4 96KW ACERT (Electronic) 2200rpm Turbocharged Diesel Engine. Diesel engine for all functions including tracks, conveyor belts and hydraulic functions. Optional Dual Power (Electric driven conveyor belts).

Engine Control Panel

Full function control panel. All machine functions operated from panel. (Optional radio remote control)

Diesel Tank

Large steel fabricated fuel tank with fill level gauge and lockable filler cap. Capacity: 240 litres 63.5 gallon (US)

Engine


Outrigger / Jacking Legs

2 x hydraulically extending jack legs at the front of the unit to give a wider base to improve stability of the unit, when incline conveyor is radialling.

Paint Finish

Two Pak Epoxy Primer paint to ADT 60 microns. Two pak Epoxy top coat to ADT 60 microns. Total (Average) Dry Thickness of 160 microns.

Outrigger / Jacking Legs

Paint Finish


Radio Remote Control

All functions in one remote, control all aspects of the unit form the one remote, tracks, start / stop conveyor, raise / lower conveyor.

Incline Conveyor Dust Covers

Canvas dust covers up the full length of the incline conveyor, to suppress dust. Used with materials that are likely to create a lot of dust.

Enclosed Hopper

Fully enclosed hopper to suppress dust from unloading trucks. Cladding or canvas enclosure.

Used with materials that are likely to create a lot of dust.

Square to Round Discharge Chute

Square to round discharge chute to concentrate the flow of material and protect it from the wind.

Options


Rubber Track Pads

Rubber track pads for operating on asphalt or concrete to protect the surface.

Hopper Wheels

Heavy duty wheels under hopper to allow forward / reverse movement, with material in the hopper.

Hopper Doors

Bolt on / off or hinged, hopper doors to allow the unit be fed by wheel loaders.

Hopper Ramps

Rear folding ramps (hydraulic or manual) to allow different sized trucks to unload into the hopper.


Hopper Extensions

Hopper extensions to increase hopper capacity.

Dual Power

Dual Power option, electric motor to drive feeder and incline conveyor. Engine still used to drive the tracks and hydraulic rams to lift hopper, incline conveyor and jacking legs.


TU 515R General Arrangement - Raised


TU 515R General Arrangement - Lowered


TU 515R General Arrangement - Transport


TU 515R General Arrangement - Stockpile

Rev 1. 03/10/2012

Opening At Leveller (mm high at centre)

M Passing Leveller Tonnes per hour @ 0.168m/s Belt

Speed (Approx)

TU 515R Hopper Capacity

24

200mm 330mm 0.05m 0.09m 290TPH 520TPH

TU 515R Technical Specification

440mm 0.13m

750TPH

Maximum load in feeder before levelling blade = Approx. 15 -

20 tonnes @ 1.6 T /m

tu 515r - technical specification_docx

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