truck mounted equipment parts manual compressor models€¦ · truck mounted equipment parts manual...

Doosan 1293 GleStatesvilwww.doo

Book 23

Revis

Doosan p2007. Anyservice mato Ingersoin nature,Ingersoll-either.

Truck Mounted Equipment Parts Manual

COMPRESSOR MODELSVHP30RMH - OPEN CENTER

VHP30RMH - CLOSED CENTERVHP40RMH - OPEN CENTER

VHP40RMH - CLOSED CENTER

Infracore Portable Powernway Drive

le, NC 28625-9218sanportablepower.com

urchased Bobcat Company from Ingersoll-Rand Company in reference to Ingersoll-Rand Company or use of trademarks,rks, logos, or other proprietary identifying marks belongingll-Rand Company in this manual is historical or nominative and is not meant to suggest a current affiliation betweenRand Company and Doosan Company or the products of

097140 Revision B (03/09)

ed (01-13)

TABLE OF CONTENTSParts Manual

TITLE PAGEPARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Piping Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Piping Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Piping Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Compressor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Compressor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2410 - Gallon Receiver Tank Kit Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2622 - Gallon Receiver Tank Kit Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3

**Always use Ingersoll Rand Replacement parts!**

4

Section A - Parts Ordering

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll Rand branded parts for your unit.

Doosan Infracore Portable Power can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts.

Portable Power service facilities and Ingersoll Rand parts are available worldwide. Consult local yellow pages or visit: www.dooasnportablepower.com.

Special order parts may not be included in this manual. Contact the Portable Power Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

Parts List

23097140 7

General Arrangement

23097140_012_03/07_A

717.1

484.9

478.6

118.7

2 X 28.5

2 X 57.22 X 600.0

2X 41.0

2 X 470.0

24.663.8

560.5

11.9

22.4

4 X 14.2 X 25.4 SLOT

115.9

OIL FILL

WIRING HARNESSPLUG LOCATION

SIGHT GLASS / COMPRESSOROIL DRAIN

8 23097140

General Arrangement

23097140_013_03/07_A

REMOVABLE ACCESSCOVER FOR AIR CLEANER

.75-16 JICHYDRAULIC SUPPLY

.75-16 JICHYDRAULIC RETURN

.50" NPTAIR DISCHARGE

.40-22 JICPRESSUREFEEDBACK

.40-22 JICHYD MOTORCASE DRAIN

80.3

2 X 20.062.2 590.0

4X 19.3LIFT HOLES(2 ON THIS SIDE)(2 ON OPPOSITE SIDE)

69.2

43.381.4

147.5

242.8180.9

198.3

.44-20 JICHYD MOTORLOAD SENSE(fOR CLOSEDCENTER MOTORS ONLY)

4 X 133.0

23097140 9

Piping Assembly

23097140_014_08/08_B

OIL COOLER

HYDRAULICMOTOR

(RETURN)

(INLET)

(DRAIN)

FOR OPENCENTER MOTORS

ONLY

4

3

9

2

3

6

3

5

11

12

8

7

1

1

10

13

10 23097140

Piping Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 35285451 Conn .50 Tube X .50 Bulkhead2 22393383 Hose, Assembly 8 X 18.00"3 39171962 Elbow 90 X .75 Tube X 1.31 SAE

4A 22357214 Cooler VHP304B 22357222 Cooler VHP405 22393375 Hose, Assembly 8 X 27.00"6 35294750 Elbow 90 X .75 Tube X 1.06 SAE

7A 22369607 Motor Hyd VHP30 Open Center7B 22396873 Motor Hyd VHP30 Closed Center7C 22369615 Motor Hyd VHP40 Open Center7D 22396865 Motor Hyd VHP40 Closed Center8 35286442 Elbow 90 X .50 Tube X .88 SAE9 22393367 Hose, Assembly 8 X 15.00"

10 35287911 Elbow 90 X .50 Tube X .50 fem Tube SWL11 95365151 Conn .25 Tube X .25 Bulkhead12 95938049 Elbow 90 X .25 Tube X .25 fem Tube SWL13 35279876 Elbow 90 X .25 Tube X .44 SAE

23097140 11

Piping Assembly

23097140_016_08/08_B

FOR CLOSEDCENTER MOTORS

ONLY

(RETURN)

OIL COOLER

HYDRMOTOR

(INLET)

(DRAIN)

LOAD SENSE

10

1112

3

3

11

7

15

9

8

1317

4

3

21

1

16

13

5

12 23097140

Piping Assembly


1 35285451 Conn .50 Tube X .50 Bulkhead2 22393383 Hose, Assembly 8 X 18.00"3 39171962 Elbow 90 X .75 Tube X 1.31 SAE

4A 22357214 Cooler VHP304B 22357222 Cooler VHP405 22393375 Hose, Assembly 8 X 27.00"6 35294750 Elbow 90 X .75 Tube X 1.06 SAE

7A 22369607 Motor Hyd VHP30 Open Center7B 22396873 Motor Hyd VHP30 Closed Center7C 22369615 Motor Hyd VHP40 Open Center7D 22396865 Motor Hyd VHP40 Closed Center8 35286442 Elbow 90 X .50 Tube X .88 SAE9 22393367 Hose, Assembly 8 X 15.00"

10 35287911 Elbow 90 X .50 Tube X .50 fem Tube SWL11 95365151 Conn .25 Tube X .25 Bulkhead12 95938049 Elbow 90 X .25 Tube X.25 fem Tube SWL13 22393391 Hose, Assembly 4 X 14.00"14 35279876 Elbow 90 X .25 Tube X .44 SAE15 35301506 Elbow 90 X .75 Tube X .75 fem Tube SWL16 95985933 Elbow 90 X .56 Tube X .35 Tube17 95981429 Conn .56 Tube X .25 Tube

23097140 13

Piping Assembly

23097140_018_08/08_B

(TOP VIEW)

AIR END

AIR

CLEANER

29

43

4239

22

26

30

26 25 24 23 212228

28

31

20

27

19

26

26

29

35

37

51

44

45

52

54

47

49

53

18

54

54

29

36

38

33

34

28

28

32

46

41

48

50

40

14 23097140

Piping Assembly


18 22173561 Air Cleaner 4.5"19 95946059 Nipple .13 NPT X 1.50"20 39124722 Restiction, Indicator21 22381750 Reducer, Hose 1.75 to 1.5022 35221662 Clamp, Hose 1.312 dia23 95951414 Coupling 1.00 NPT X 1.94"24 95946117 Nipple 1.00 NPT X 1.50"25 9595428 Tee 1.00 fem NPT26 24909244 Nipple 1.00 NPT X 1.0 BARB27 22394753 Hose, Air Inlet 5.375"28 95235131 Clamp, Hose29 95928180 Elbow, Street 1.00 fem NPT X 1.00 NPT30 16545006 Airend, Bare TS1031 22394746 Hose, Air Inlet 14.75"32 95928164 Elbow, Street .50 fem NPT X .50 NPT33 95944708 Tee, Street .50 fem NPT X .50 NPT34 95944567 Bushing, Reducer .50 NPT X .25 fem NPT35 32174286 Valve, Safety 325 PSIG36 95380077 Elbow, Reducing Street .50 NPT X .75 FNPT37 22392757 Hose, Assy Steel Braided38 95928172 Elbow, Street .75 fem NPT X .75 NPT39 22222095 Valve, Check .75 fem NPT X 1.0 NPT40 95011300 Conn .25 Flareless Tube41 22418453 Tube, Presure Feedback42 95937439 Bushing, Reducer 1.25 NPT X 1.00 fem NPT43 22365712 Manifold, Discharge44 95940912 Bushing, Reducer 1.25 NPT X .50 FNPT45 35283472 Conn .25 Tube X .25 NPT46 35369354 Elbow 90 X .25 NPT X .25 NPT47 35356484 Tubing .375 OD Synflex48 35370386 Elbow .13 NPT X .13 NPT49 95935599 Coupling .13 NPT X .75"50 36891216 Gauge, Pressure51 22390934 Switch Temp 480° F (N-C)52 95944567 Nipple .25 NPT X 1.50"53 56288764 Switch Pressure, 175 PSI54 95928230 Plug, Socket .25 NPT

23097140 15

Decal Location

23097140_020_08/08_B

2

13

128

59

2

2

10

7 6

2

11

1

12

4A

3

16 23097140

Decal Location


1 22126734 Decal 1 Warning Hyd Motor Adaptor2 22182315 Decal 4 ISO Lift Point3 22422620 Decal 1 Hyd Supply Return

4A 22406235 Decal 1 Gen Data 404B 22406243 Decal 1 Gen Data 305 43215037 Decal 1 Max Speed6 54568779 Decal 1 ISO Rotating Fan7 54568787 Decal 1 ISO Imprp Oper8 54627716 Swoosh 1 6.25" IR9 54629902 Decal 1 ISO Horz 3-Part

10 54640024 Decal 1 Genuine Parts11 22713648 Ingersoll Rand Logo 1 22"12 22937783 Swoosh 2 6.50" IR13 93178945 Decal 1 Oil Fill

23097140 17

Housing Assembly

23097140_022_08/08_B

21

10

8

17

29

19

1315 16 18 4 22 18

11

5

20

26

2

1

14

7

24

28323

9

2725

6

18 23097140

Housing Assembly


1 22357230 Fan 1 Axial Motor 14 inch2 22359491 Guard 1 Fan3 22361091 Support, Motor 14 22366116 Base 15 22366124 Panel 1 Rear6 22366157 Panel 1 Top7 22366173 Panel 1 Left8 22366181 Panel 1 Right9 22383384 Panel 1 Front (VHP40)

9B 22366140 Panel 1 Front (VHP30)10 22384184 Panel 1 Access11 22384192 Base 1 Motor/Airend13 35144344 Screw 8 Whiz Lock .38 X 1.00 Long Zinc Plated14 35144492 Nut 4 Whiz Lock .25 Zinc15 35145077 Nut 8 Whiz Lock .38 Zinc Plated16 35273366 Nut 4 M1017 35285543 Plug 1 Hole 1.518 35603489 Washer 8 Flat .19 X .41 X 1.5019 36523306 Serial Number Plate 120 36767440 Cover 2 Blind21 22054175 Hourmeter 122 36857191 Mount 4 ISO Later23 36891216 Gauge 1 Pressure 250 PSI24 36895746 Nutsert, Hex 33 M8 -1.25, (14GA - 4GA)25 95920674 Screw, Cap Hex Head 4 .38 X 1.00 Long Zinc26 95934816 Screw, Hex Head 4 .25 X 1.00 Long Zinc27 95935037 Washer 4 Plane Type A Flat Narrow, .3828 96730411 Screw, Hex Head 4 M10 X 60.0 Long29 96738802 Screw, Tapping 31 M8 X 20.00 Long

23097140 19

Motor Assembly

23097140_024_03/07_A

20

19

15

16

18

17

1

5

11

2

6

7

10

14

13

12

3

4

20 23097140

Motor Assembly


1 16545006 Bare 1 TS102 22369615 Motor 1 16 CC/REV, 40 CFM

2B 22369607 Motor 1 VHP 30 Open Center2C 22396873 Motor 1 VHP 30 Closed Center2D 22396865 Motor 1 VHP 40 Closed Center3 22371165 Sheave, Assembly 14 22376032 Belt 2 V 21/32 X 47.005 22435804 Nut, Hex 4 M14-26 35273366 Nut 2 M107 36884187 Screw, Hex Head 1 M8 X 80.0 Long Zinc

10 95934998 Washer 2 Plain Type A Flat Narrow, .3111 95935045 Washer 4 Plain Type A Flat Narrow, .5612 96701917 Screw, Hex Head 2 M10 X 30.0 Long13 96719810 Screw, Hex Head 4 M14 X 40.0 Long14 96735543 Nut, Hex 1 1 Course Thread M815 95330395 Nippl 1 Standard .75 NPT X 4.00 Long16 95947149 Plug 1 Socket .75 NPT17 95954210 Tee 1 150# .75 FNPT18 97334270 Sightglass 1 Oil NPT19 85581437 Tube Assembly 1 Intclr - Right20 85581429 Tube Assembly 1 Intclr Left

For Alternate Unit ConfigurationsN/S 85582385 Kit 1 Valve/GasketN/S 85582393 Kit 1 Ring/GasketN/S 85588234 Kit 1 Bearing/Conn. RodN/S 85588226 Kit 1 OverhaulN/S 72062185 Valve 2 Safety (80 PSI)

23097140 21

Compressor Assembly

23097140_024_03/09_B

22 23097140

Compressor Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSS Crankshaft2 95753604 Bearing3 95200648 Bearing

4-5 97333827 Shaft End Cover Assembly4 97333835 Seal5 NSS Shaft End Cover6 54423504 Washer7 22089700 Baffle ( Oil Level Switch )8 54728563 Beltwheel9 95038147 Bushing

10 96730437 Capscrew11 96705868 Capscrew12 96706874 Capscrew13 54632302 Cylinder14 95031761 Elbow15 95031795 Elbow16 95110441 Elbow17 54632666 Frame18 97333546 Gasket ( Cylinder Frame )19 54632450 Gasket ( Head )20 97333843 Gasket ( Shaft End Cover )21 85584332 Gasket ( Valve Plate / Cylinder )22 54657002 Head23 95245494 Key24 32225302 Lock Washer25 96728316 Lock Washer26 NSS Name Plate27 95033593 Plug28 95928230 Plug29 96705777 Screw30 96716105 Screw31 97334270 Oil Sight Glass32-32A

97334254 Oil Fill Plug Assembly

32 NSS Oil Fill Plug32A 97334288 O-Ring33 95987525 Stud34 95369815 Tee35 22097893 Tee36 85585891 Breather Tube ( Left )37 85585909 Breather Tube ( Right )38 85585917 Discharge Tube39 85581437 Intercooler Tube ( Right )40 85581429 Intercooler Tube ( Left ) Continued.....

23097140 23

Compressor Assembly

23097140_024_03/09_B

24 23097140

Compressor Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES .....Continued

41-47 85582666 Valve Assembly41 85582641 Valve Plate ( Discharge )42 96730650 Dowell Pin43 85582658 Gasket (Valve Plate Spacer)44 85582633 Valve Plate ( Inlet )45 96720180 Screw46 85582625 Valve ( High Pressure )47 85582617 Valve ( Low Pressure )

48-55 NSS Piston & Rod Assy. ( Low Pressure )48-50 85585925 Piston Assembly ( Low Pressure )

48 97333371 Piston Pin ( Low Pressure )49 NSS Piston ( Low Pressure )50 30287791 Lock Ring

51A 97333553 Connecting Rod ( Low Pressure )52-54 85581452 Ring Set ( Low Pressure )

52 NSS Piston Ring53 NSS Piston Ring54 NSS Piston Ring

55-59 NSS Piston & Rod Assy. ( High Pressure )55-55A

54632419 Connecting Rod Assy. ( High Pressure )

55 96705876 Capscrew55A NSS Connecting Rod ( High Pressure )

56-59 49813413 Piston Assembly ( High Pressure )56 54632609 Piston Pin57 NSS Piston ( High Pressure )58 35151067 Lock Ring59 95232872 Set Screw

60-62 85581460 Piston Ring Set ( High Pressure )60 NSS Piston Ring61 NSS Piston Ring62 NSS Piston Ring

Step Saver KitsCode Part No.

A 85582385 Valve KitB 35582393 Piston Ring KitC 85582401 Bearing / Connecting Rod KitD 85582427 Overhaul KitE 85582419 Gasket Kit

* NSS Not Sold Separately

23097140 25

10 - Gallon Receiver Tank Kit Piping

23097140_026_08/08_B

NO

TE: C

OM

PON

ENTS

3, 4

, AN

D 5

AR

E IN

TER

CH

ANG

EABL

E PE

R A

PPLI

CAT

ION

26 23097140



Piping for Kit 36087344

1 22456222 Tank Air Receiver 10 Gallon2 95937637 Elbow 90 X .75 Tube X .75 NPT3 35283464 Elbow 90 X .25 NPT X .25 SAE4 39588074 Valve, Pressure Relief5 95954038 Plug .25 NPT6 35309210 Elbow 90 X .50 Tube X .50 NPT7 22459697 Hose .50 Tube X 6.0 ft. long8 22459689 Swivel, Reuseable .50 Tube9 22455711 Bracket, Tank Blowdown

10 95149969 Conn Bulkhead .50 NPT X .75 SAE11 35581792 Valve Ball .50 NPT12 35132299 Silencer Blowdown EPA

23097140 27


23097140_028_08/08_B

NOTE

S: 1

. CO

MPO

NENT

S 2

AND

3 AR

E IN

TERC

HANG

EABL

E PE

R AP

PLIC

ATIO

N2.

CO

MPO

NENT

S 4,

5 A

ND 6

ARE

INTE

RCHA

NGEA

BLE

PER

APPL

ICAT

ION

28 23097140



Piping for Kit 36087351

1 22473474 Tank Air Receiver 22 Gallon2 95937637 Elbow 90 X .75 Tube X .75 NPT3 95947149 Plug .75 Npt4 35283464 Elbow 90 X .25 NPT X .25 SAE5 39588074 Valve, Pressure Relief6 95954038 Plug .25 NPT7 35309210 Elbow 90 X .50 Tube X .50 NPT8 22459697 Hose .50 Tube X 6.0 ft. long9 22459689 Swivel Reuseable .50 Tube

10 22455711 Bracket Tank Blowdown11 95149969 Conn Bulkhead .50 NPT X .75 SAE12 35581792 Valve Ball .50 NPT13 35132299 Silencer Blowdown EPA

23097140 29

Wiring Diagram

23097140_030_08/08_B

30 23097140

WORD INDEX

AAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Airend

Bare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

BBaffle ( Oil Level Switch ) . . . . . . . . . . . . . . . . . . . 23Bare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Bearing / Connecting Rod Kit . . . . . . . . . . . . . . . . 25Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Beltwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Bracket

Tank Blowdown . . . . . . . . . . . . . . . . . . . . . . . 27Breather Tube ( Left ) . . . . . . . . . . . . . . . . . . . . . . 23Breather Tube ( Right ) . . . . . . . . . . . . . . . . . . . . . 23Bushing

Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

CClamp

Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Conn . . . . . . . . . . . . . . . . . . . . . . . 11, 13, 15, 27, 29Connecting Rod ( High Pressure ) . . . . . . . . . . . . 25Connecting Rod ( Low Pressure ) . . . . . . . . . . . . . 25Connecting Rod Assy. ( High Pressure ) . . . . . . . 25Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 13Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

DDecal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Discharge Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Dowell Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

EElbow

Reducing Street . . . . . . . . . . . . . . . . . . . . . . . 15Street . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19For Alternate Unit Configurations . . . . . . . . . . . . . 21Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

GGasket ( Cylinder Frame ) . . . . . . . . . . . . . . . . . . . 23Gasket ( Head ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Gasket ( Shaft End Cover ) . . . . . . . . . . . . . . . . . . 23Gasket ( Valve Plate / Cylinder ) . . . . . . . . . . . . . . 23Gasket (Valve Plate Spacer) . . . . . . . . . . . . . . . . . 25Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

HHead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Hose

Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 11, 13Assy Steel Braided . . . . . . . . . . . . . . . . . . . . . 15

Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

IIngersoll Rand Logo . . . . . . . . . . . . . . . . . . . . . . . 17Intercooler Tube ( Left ) . . . . . . . . . . . . . . . . . . . . . 23Intercooler Tube ( Right ) . . . . . . . . . . . . . . . . . . . 23

KKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LLock Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Lock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MManifold

Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 13, 21Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

NName Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Nippl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Not Sold Separately . . . . . . . . . . . . . . . . . . . . . . . 25Nut

Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Nutsert

Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

OOil Fill Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Oil Fill Plug Assembly . . . . . . . . . . . . . . . . . . . . . . 23Oil Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Overhaul Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PParts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Piping for Kit 36087344 . . . . . . . . . . . . . . . . . . . . . 27Piping for Kit 36087351 . . . . . . . . . . . . . . . . . . . . . 29Piston & Rod Assy. ( High Pressure ) . . . . . . . . . . 25Piston & Rod Assy. ( Low Pressure ) . . . . . . . . . . 25Piston ( High Pressure ) . . . . . . . . . . . . . . . . . . . . 25Piston ( Low Pressure ) . . . . . . . . . . . . . . . . . . . . . 25Piston Assembly ( High Pressure ) . . . . . . . . . . . . 25Piston Assembly ( Low Pressure ) . . . . . . . . . . . . 25Piston Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Piston Pin ( Low Pressure ) . . . . . . . . . . . . . . . . . . 25Piston Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Parts Book 31


Piston Ring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Piston Ring Set ( High Pressure ) . . . . . . . . . . . . . 25Plug

Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

RReducer

Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Restiction

Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Ring Set ( Low Pressure ) . . . . . . . . . . . . . . . . . . . 25

SScrew

Cap Hex Head . . . . . . . . . . . . . . . . . . . . . . . . 19Hex Head . . . . . . . . . . . . . . . . . . . . . . . . . 19, 21Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . . 19Set Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Shaft End Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 23Shaft End Cover Assembly . . . . . . . . . . . . . . . . . . 23Sheave

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Sightglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 29Step Saver Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Support

Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Reuseable . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Swoosh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

TTank Air Receiver . . . . . . . . . . . . . . . . . . . . . . 27, 29Tee

Street . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Tube

Presure Feedback . . . . . . . . . . . . . . . . . . . . . 15Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

VValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 27, 29

Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Pressure Relief . . . . . . . . . . . . . . . . . . . . . 27, 29Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Valve ( High Pressure ) . . . . . . . . . . . . . . . . . . . . . 25Valve ( Low Pressure ) . . . . . . . . . . . . . . . . . . . . . 25Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 25Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Valve Plate ( Discharge ) . . . . . . . . . . . . . . . . . . . 25Valve Plate ( Inlet ) . . . . . . . . . . . . . . . . . . . . . . . . 25

WWasher . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 21, 23

32 Parts Book

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE
16545006 ..............................15 ...............................................2122054175 ..............................1922089700 ..............................2322097893 ..............................2322126734 ..............................1722173561 ..............................1522182315 ..............................1722222095 ..............................1522357214 ..............................11 ...............................................1322357222 ..............................11 ...............................................1322357230 ..............................1922359491 ..............................1922361091 ..............................1922365712 ..............................1522366116 ..............................1922366124 ..............................1922366140 ..............................1922366157 ..............................1922366173 ..............................1922366181 ..............................1922369607 ..............................11 ...............................................13 ...............................................2122369615 ..............................11 ...............................................13 ...............................................2122371165 ..............................2122376032 ..............................2122381750 ..............................1522383384 ..............................1922384184 ..............................1922384192 ..............................1922390934 ..............................1522392757 ..............................1522393367 ..............................11 ...............................................1322393375 ..............................11 ...............................................1322393383 ..............................11 ...............................................1322393391 ..............................1322394746 ..............................1522394753 ..............................1522396865 ..............................11 ...............................................13 ...............................................2122396873 ..............................11 ...............................................13 ...............................................2122406235 ..............................1722406243 ..............................1722418453 ..............................1522422620 ..............................17
22435804 ..............................2122455711 ..............................27 ...............................................2922456222 ..............................2722459689 ..............................27 ...............................................2922459697 ..............................27 ...............................................2922473474 ..............................2922713648 ..............................1722937783 ..............................1724909244 ..............................1530287791 ..............................2532174286 ..............................1532225302 ..............................2335132299 ..............................27 ...............................................2935144344 ..............................1935144492 ..............................1935145077 ..............................1935151067 ..............................2535221662 ..............................1535273366 ..............................19 ...............................................2135279876 ..............................11 ...............................................1335283464 ..............................27 ...............................................2935283472 ..............................1535285451 ..............................11 ...............................................1335285543 ..............................1935286442 ..............................11 ...............................................1335287911 ..............................11 ...............................................1335294750 ..............................11 ...............................................1335301506 ..............................1335309210 ..............................27 ...............................................2935356484 ..............................1535369354 ..............................1535370386 ..............................1535581792 ..............................27 ...............................................2935582393 ..............................2535603489 ..............................1936523306 ..............................1936767440 ..............................1936857191 ..............................1936884187 ..............................2136891216 ..............................15 ...............................................1936895746 ..............................1939124722 ..............................15

39171962 .............................. 11 ............................................... 1339588074 .............................. 27 ............................................... 2943215037 .............................. 1749813413 .............................. 2554423504 .............................. 2354568779 .............................. 1754568787 .............................. 1754627716 .............................. 1754629902 .............................. 1754632302 .............................. 2354632419 .............................. 2554632450 .............................. 2354632609 .............................. 2554632666 .............................. 2354640024 .............................. 1754657002 .............................. 2354728563 .............................. 2356288764 .............................. 1572062185 .............................. 2185581429 .............................. 21 ............................................... 2385581437 .............................. 21 ............................................... 2385581452 .............................. 2585581460 .............................. 2585582385 .............................. 21 ............................................... 2585582393 .............................. 2185582401 .............................. 2585582419 .............................. 2585582427 .............................. 2585582617 .............................. 2585582625 .............................. 2585582633 .............................. 2585582641 .............................. 2585582658 .............................. 2585582666 .............................. 2585584332 .............................. 2385585891 .............................. 2385585909 .............................. 2385585917 .............................. 2385585925 .............................. 2585588226 .............................. 2185588234 .............................. 2193178945 .............................. 1795011300 .............................. 1595031761 .............................. 2395031795 .............................. 2395033593 .............................. 2395038147 .............................. 2395110441 .............................. 2395149969 .............................. 27 ............................................... 2995200648 .............................. 23

Parts Book 33


95232872 ..............................2595235131 ..............................1595245494 ..............................2395330395 ..............................2195365151 ..............................11 ...............................................1395369815 ..............................2395380077 ..............................1595753604 ..............................2395920674 ..............................1995928164 ..............................1595928172 ..............................1595928180 ..............................1595928230 ..............................15 ...............................................2395934816 ..............................1995934998 ..............................2195935037 ..............................1995935045 ..............................2195935599 ..............................1595937439 ..............................1595937637 ..............................27 ...............................................2995938049 ..............................11 ...............................................1395940912 ..............................1595944567 ..............................1595944708 ..............................1595946059 ..............................1595946117 ..............................1595947149 ..............................21 ...............................................2995951414 ..............................1595954038 ..............................27 ...............................................2995954210 ..............................219595428 ................................1595981429 ..............................1395985933 ..............................1395987525 ..............................2396701917 ..............................2196705777 ..............................2396705868 ..............................2396705876 ..............................2596706874 ..............................2396716105 ..............................2396719810 ..............................2196720180 ..............................2596728316 ..............................2396730411 ..............................1996730437 ..............................2396730650 ..............................2596735543 ..............................2196738802 ..............................1997333371 ..............................2597333546 ..............................23

97333553 ..............................2597333827 ..............................2397333835 ..............................2397333843 ..............................2397334254 ..............................2397334270 ..............................21 ...............................................2397334288 ..............................23Part No. .................................25

34 Parts Book

©2007 Ingersoll Rand Company, Printed in USA

Doosan Infracore Portable Power1293 Glenway Drive

Statesville, NC 28625-9218 www.doosanportablepower.com

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