troubleshooting and repair instructions m...hydronic m-ii. 2 5 4 3 1 1 introduction this list of...
TRANSCRIPT
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J. EberspächerGmbH & Co. KGEberspächerstr. 24D-73730 Esslingen
Telephone (switchboard)(0711) 939-00Facsimile(0711) 939-0500
www.eberspaecher.com
25 2435 95 20 81 02.2011 Subject to changes Printed in Germany © J. Eberspächer GmbH & Co. KG
Troubleshooting and Repair Instructions
The troubleshooting and repair instructions are applicable to the following unit versions only
Heater Order no.
Hydronic M8 Biodiesel 12 V 25 2470 05 00 00 24 V 25 2471 05 00 00
Hydronic M10 12 V 25 2434 05 00 00 24 V 25 2435 05 00 00
Heater Order no.
Hydronic M12 12 V 25 2472 05 00 00 24 V 25 2473 05 00 00
HYDRONIC M-II
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1 Introduction
This list of contents gives you precise information about the contents of the Troubleshooting and Repair Instructions.
If you are looking for a term, technical term or you would like an abbreviation explained, please use the relevant index at the end of the instructions, from page 54.
Introduction • Contents .................................................................................................. 2 – 3• Foreword ....................................................................................................... 4• Safetyinstructionsforinstallationandrepair ................................................... 4• Accidentprevention ....................................................................................... 4• Specialtextstructure,presentationandpicturesymbols ................................ 4
• Cutawayview ................................................................................................. 5• Descriptionoffunctions .................................................................................. 6• Controlandsafetydevices ............................................................................. 7• ForcedADR/ADR99shutdown ..................................................................... 7• Emergencystop(EMERGENCYOFF) ............................................................. 7
• Technicaldata,heater ............................................................................ 8 – 10• Technicaldata,waterpump ......................................................................... 11
• Whattocheckfirstincaseoffaults .............................................................. 12• Cancelthecontrolboxlock .......................................................................... 12• Overviewoftestingequipment ..................................................................... 13• Faultdiagnosisusingthediagnosticunit ................................................ 14, 15• FaultdiagnosisusingtheEDiTHdiagnosticstool .......................................... 16• FaultdiagnosisusingtheEasyStartR+radioremotecontrol and EasyStart T timer ................................................................................... 17• Faultcodetable ................................................................................... 18 – 20
Function
Product information
Troubleshooting
• Repairinstructions ....................................................................................... 21• Alwaysobservethefollowingsafetyinstructionsbeforeworkingontheheater 21• Specialtool,AMPreleasetools .................................................................... 21• Assemblydrawing ....................................................................................... 22• Componentparts/Notesonvariouscomponents ....................................... 23• Preparatoryworkforallrepairs ..................................................................... 24• Repairstep1 Dismantlecontrolbox/blowerunitandjacket ............................................. 24
– Remove overheating and temperature sensor ........................................... 24– Remove water pump connector ................................................................ 25– Remove side cover and jacket .................................................................. 25– Remove electric motor cover .................................................................... 25– Disconnect 14-pin connector at control box and release cables................ 26– Remove flame sensor ............................................................................... 27– Dismantle combustion chamber................................................................ 27
• Repairstep2 Assemblecontrolbox/blowerunitandjacket ............................................. 28
– Install combustion chamber seal ............................................................... 28– Install grommet ......................................................................................... 28– Insert combustion chamber ...................................................................... 28– Install combustion chamber ...................................................................... 29– Lay sensor lead harness and leads for glow plugs .................................... 29– Install flame sensor ................................................................................... 30– Connect flame sensor lead harness and electric motor leads .................... 30– Connect the glow plug leads..................................................................... 31– Install electric motor cover ........................................................................ 32– Assemblecontrolbox/blowerunitandjacket .......................................... 32– Lay water pump lead harness ................................................................... 33– Install overheating and temperature sensor ............................................... 33– Install impeller cover .................................................................................. 34
Repair instructions
2
Contents
Chapter Title Contents Page
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Introduction
Circuit diagrams
Service
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Chapter Title Contents Page
Contents
• Repairstep3 ............................................................................................... 35– Remove/checkglowplug ....................................................................... 35– Install glow plug ........................................................................................ 35– Clean ignition air drillhole ........................................................................... 35
• Repairstep4 ............................................................................................... 36– Remove spark plug socket lining............................................................... 36– Install spark plug socket lining ................................................................... 36
• Repairstep5 ............................................................................................... 37– Check overheating and temperature sensor .............................................. 37
• Repairstep6 ............................................................................................... 38– Check flame sensor .................................................................................. 38
• Repairstep7– Remove/attachwaterpump ................................................................... 39
• Measuringthefuelquantity........................................................................... 40
• Heaterwiring ................................................................................................ 41• Notesonrewiringthe12-pincableharnessconnector ................................. 41• Circuitdiagram:HydronicM-II–12volt/24volt ......................................... 42• Partslist:HydronicM-II–12volt/24volt ................................................... 43• Circuitdiagram:HydronicM-II–ADR–12volt/24volt .............................. 44• Partslist:HydronicM-II–ADR/ADR99–12volt/24volt ............................ 45• Partslist:EasyStartR+/R/TandEasyStartT–ADRcontrolunits ............. 46• Circuitdiagram,EasyStartR+controlunits .................................................. 47• Circuitdiagram,EasyStartR+controlunits .................................................. 48• Circuitdiagram,EasyStartTcontrolunits ..................................................... 49• Circuitdiagram,controlunits,EasyStartT–ADR ......................................... 50
• Certifications ................................................................................................ 51• Disposal ....................................................................................................... 51• ECDeclarationofConformity ....................................................................... 51• Representativesabroad ......................................................................... 52, 53• Listofkeywords ........................................................................................... 54• Listofabbreviations ..................................................................................... 55
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Repair instructions5
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Special text structure, presentation and picture symbolsSpecial text formats and picture symbols are used in these instructions to emphasise different situations and subjects. Please refer to the following examples for their meanings and appropriate action.
Special text formats and presentations• Adot(•)indicatesalist,whichisstartedbyaheading.
– If an indented dash (–) follows a "dot", this list is a sub-section of the black dot.
Picture symbols
Danger!This information points out a potential serious or fatal danger. Ignoring this information can result in severe injuries.
Caution!This information points out a dangerous situation forapersonand/ortheproduct.Failuretocomplywiththeseinstructionscanresultininjuriestopeopleand/ordamagetomachinery.
Introduction1ForewordThese Troubleshooting and Repair Instructions are applicable to the heaters listed on the title page, to the exclusion of all li-ability claims.Depending on the version or revised status of the heater, there may be differences between it and these troubleshooting and repair instructions.The user must check this before carrying out the repair work and, if necessary, take the differences into account.
Caution!Safety instructions for installation and repair!
Improper installation or repair of Eberspächer heaters can cause a fire or result poisonous exhaust entering the inside of the vehicle. This can cause serious and even fatal risks.
The heater may only be installed according to the specifica-tions in the technical documents or repaired using original spare parts by authorised and trained persons.Installation and repairs by unauthorised and untrained per-sons, repairs using non-original spare parts and without the technicaldocumentsrequiredforinstallationandrepairaredangerous and therefore are not permitted.
Arepairmayonlybecarriedoutinconnectionwiththere-spective unit-related technical description, installation instruc-tions, operating instructions and maintenance instructions. Thisdocumentmustbecarefullyreadthroughbefore/duringinstallation and repair and followed throughout. Particular attention is to be paid to the official regulations, the safety in-structions and the general information.
The relevant rules of sound engineering practice and any information provided by the vehicle manufacturer are to be observed during the installation and repair.Eberspächer does not accept any liability for defects and damage, which are due to installation or repair by unauthor-ised and untrained persons.Compliance with the official regulations and the safety instruc-tionsisprerequisiteforliabilityclaims.Failuretocomplywiththe official regulations and safety instructions leads to exclu-sion of any liability of the heater manufacturer.
Accident prevention
General accident prevention regulations and the correspond-ing workshop and operating safety instructions are to be observed.
Please note!
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Function2Cutaway view
1 Control box2 Burner motor3 Glow plug4 Flame pipe5 Overheating sensor6 Heat exchanger7 Waterpump8 Combustion chamber9 Flame sensor
WE = WaterinletWA = WateroutletA = ExhaustB = FuelV = Combustionair
1
3
B
2 WA
WE
AV
9 8 7
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Function2Description of functions
Switching onOn being switched on, the switch-on check is displayed in thecontrolunit(EasyStartR+/EasyStartT).Theheaterstartswith a pre-set program, whereby the water pump and the combustion air blower start up first.The metering pump starts pumping the fuel with a slight delay. The glow phase of the glow plugs starts at the same time as discharge of the combustion air.The glow plugs are switched off once a stable flame has formed in the combustion chamber.
Heating modeThe first time it is started up, the heater is run with the "POWER"stageuntilthewatertemperatureexceedsthe"POWER"/"HIGH"changeoverthreshold.Hydronic M8 / M10Then,dependingontheheatrequirement,theheaterrunsinthe"HIGH–MEDIUM–LOW–OFF”stagesonly.Iftheheatingrequirementinthe"LOW"stageissosmallthatthe cooling water temperature reaches 85 °C, the heater switchesfrom"LOW"to"OFF".Hydronic M12Then,dependingontheheatrequirement,theheaterrunsinthe"HIGH–MEDIUM1/MEDIUM2/MEDIUM3–LOW–OFF”stagesonly.Iftheheatingrequirementinthe"LOW"stageissosmallthatthe cooling water temperature reaches 85 °C, the heater switchesfrom"LOW"to"OFF".The after-run follows with additional after-glowing of the glow plugs (as when the heater is switched off). Afterthecoolingwaterhascooledtoapprox.70°Cthe HydronicM8/M10heaterstartsin"MEDIUM"stage,theHy-dronic M12 heater in "MEDIUM 1" stage.If the cooling water temperature reaches approx. 55 °C the temperature sensor switches on the vehicle fan.
Switching offOn being switched off the heater starts the after-run of 180 sec. During the after-run, after 90 seconds the first glow plug is switched on for 45 seconds, then the second glow plug is switched on until the end of the after-run.
Temperature dropTemperature drop only becomes active while the vehicle is running and if the heater is switched on. The control stages are reached earlier; 58 °C instead of 68 °C and 45 °C instead of 63 °C. The heater's control action is adjusted to the lower heatrequirement.The temperature drop is made possible by connecting the positivecable(D+)toconnectorS2,terminalC3,oftheheater(see circuit diagrams, page 42 and 44).
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Function2Control and safety devices
Theheaterisequippedwiththefollowingcontrolandsafetydevices.
• Iftheheaterdoesnotignitewithin74secondsafterthefuelstarts to pump, the start is repeated.
If the heater still does not ignite after another 65 seconds of fuel being pumped, the heater is automatically shut down.
Afteranunacceptablenumberoffailedstartattempts,thecontrol box is locked.*
• Iftheflamegoesoffbyitselfduringoperation,theheaterisrestarted.
If the heater does not ignite within 74 seconds after the fuel starts to pump again, the heater is automatically shut down.
The shutdown on faults can be cancelled by briefly switch-ing off and on again.
• Inthecaseofoverheating(e.g.watershortage,poorlyven-tilated cooling water circuit), the overheating sensor triggers, the fuel feed is interrupted and the heater is automatically shut down.
Once the cause of the overheating has been eliminated, the heater can be re-started by switching it off and on again (provided that the heater has cooled down sufficiently, cool-ing water temperature < 70 °C).
Aftertheheaterhasbeenshutdownduetooverheatinganunacceptable number of times, the control box is locked.*
* Thelockcanbecancelledandthefaultsreadout:• withtheEasyStartTtimer• withtheEasyStartR+radioremotecontrol.
In other control units• withthediagnosticsunit• usingtheEDiTHdiagnosticstool.
For operation and fault list, please refer to the enclosed operating instructions or these troubleshooting and repair instructions.
• Iftheloweroruppervoltagelimitisreached,theheaterisautomatically shut down.
• Theheaterdoesnotstartupiftheelectriccabletothemetering pump is interrupted.
• Ifoneofthetwoglowplugsisdefective,thestartsequencetakes place with one glow plug only.
• Thespeedoftheblowermotoriscontinuouslymonitored. If the blower motor does not start up, if it is blocked or if the
speed differs by > 12.5 % of the desired speed, the heater is automatically shut down after 60 sec.
• Thefunctionofthewaterpumpiscontinuouslymonitored.
Donotrepeattheswitchingoff/onroutinemorethantwice.
Forced shutdown during ADR / ADR99 operation
In vehicles for the transport of dangerous goods (e.g. tanker trucks), the heater must be switched off before the truck drives into a danger area (refinery, petrol station, etc.) Failure to comply results in the heater automatically switching offif:• Thevehicleengineisswitchedoff.• Anadditionalunitisstartedup(auxiliarydriveforunloading
pump, etc.)• Avehicledoorisopened(ADR99regulation,onlyinFrance).This is followed by a short after-run of the blower for max. 40 seconds.
Emergency stop – EMERGENCY OFFIfanemergencystop–EMERGENCYOFF– is necessary during operation, complete the following:• Switchtheheateroffatthecontrolelementor• removethefuseor• disconnecttheheaterfromthebattery.
Please note!
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Product information3Technical data
Heater type Hydronic M-II
Heater Hydronic M8 Biodiesel
Version D8W
Heating medium Mixture of water and coolant (50 % water, 50 % coolant)
Control of the heat flow Power High Medium Low
Heat flow (watt) Details for operation with diesel fuel. The heat flow can
reducebyupto15%ifoperatedwithFAME.8000 5000 3500 1500
Fuelconsumption(l/h) 0.90 0.65 0.40 0.18
Electrical power consumption (watt)
during operation 55 46 39 35
on starting – after 25 sec. 200
during the "OFF" pause mode
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Rated voltage 12 volt 24 volt
Operating range• Lowervoltagelimit: Anundervoltageprotectioninstalledinthecontrol
box switches off the heater if the lower voltage limit is reached.
10 volt 20 volt
• Uppervoltagelimit: Anovervoltageprotectioninstalledinthecontrolbox
switches off the heater if the upper voltage limit is reached.
15 volt 30 volt
Allowableoperatingpressure up to 2.0 bar overpressure
Waterflowrateofthewaterpumptowards 0.14 bar
1400l/h
Minimum water flow rate of the heater 500l/h
FuelDiesel–commerciallyavailable(DINEN590)
FAME–fordieselenginesaccordingtoDINEN14214
Allowableambienttemperature during operation without operation
Heater/Control box
Diesel –40°Cto+80°C –40°Cto+85°C
FAME –8°Cto+80°C –40°Cto+85°C
Metering pump
Diesel –40°Cto+50°C –40°Cto+85°C
FAME –8°Cto+50°C –40°Cto+85°C
Interference suppression class 5accordingtoDINEN55025
Weight–withcontrolboxandwaterpump,without metering pump
ca. 6.2 kg
Caution!Failure to comply with the technical data can result in malfunctions.
Provided no limit values are given, the technical data pro-vided is with the usual heater tolerances of ±10 % at rated voltage, 20 °C ambient temperature and reference altitude Esslingen.
Please note!
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Product information3Technical data
Heater type Hydronic M-II
Heater Hydronic M10
Version D10W
Heating medium Mixture of water and coolant (50 % water, 50 % coolant)
Control of the heat flow Power High Medium Low
Heat flow (watt) 9500 8000 3500 1500
Fuelconsumption(l/h) 1.2 0.9 0.4 0.18
Electrical power consumption (watt)
during operation 86 60 39 35
on starting – after 25 sec. 120
during the "OFF" pause mode
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Rated voltage 12 volt 24 volt
Operating range• Lowervoltagelimit: Anundervoltageprotectioninstalledinthecontrol
box switches off the heater if the lower voltage limit is reached.
10 volt 20 volt
• Uppervoltagelimit: Anovervoltageprotectioninstalledinthecontrolbox
switches off the heater if the upper voltage limit is reached.
15 volt 30 volt
Allowableoperatingpressure up to 2.0 bar overpressure
Waterflowrateofthewaterpumptowards 0.14 bar
1400l/h
Minimum water flow rate of the heater 500l/h
Fuel Diesel–commerciallyavailable(DINEN590)
Allowableambienttemperature during operation without operation
Heater/Controlbox –40°Cto+80°C –40°Cto+85°C
Metering pump –40°Cto+50°C –40°Cto+85°C
Interference suppression class 5accordingtoDINEN55025
Weight–withcontrolboxandwaterpump,without metering pump
ca. 6.2 kg
Caution!Failure to comply with the technical data can result in malfunctions.
Provided no limit values are given, the technical data pro-vided is with the usual heater tolerances of ±10 % at rated voltage, 20 °C ambient temperature and reference altitude Esslingen.
Please note!
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Product information3
Caution!Failure to comply with the technical data can result in malfunctions.
Technical data
Heater type Hydronic M-II
Heater Hydronic M12
Version D12W
Heating medium Mixture of water and coolant (50 % water, 50 % coolant)
Control of the heat flow Power High Medium 1 Medium 2 Medium 3 Low
Heat flow (watt) 12000 9500 5000 3500 1500 1200
Fuelconsumption(l/h) 1.5 1.2 0.65 0.40 0.18 0.15
Electrical power consumption (watt)
during operation 132 86 46 39 35 34
on starting – after 25 sec. 120
during the "OFF" pause mode
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Rated voltage 12 volt 24 volt
Operating range• Lowervoltagelimit: Anundervoltageprotectioninstalledinthecontrol
box switches off the heater if the lower voltage limit is reached.
10 volt 20 volt
• Uppervoltagelimit: Anovervoltageprotectioninstalledinthecontrolbox
switches off the heater if the upper voltage limit is reached.
15 volt 30 volt
Allowableoperatingpressure up to 2.0 bar overpressure
Waterflowrateofthewaterpumptowards 0.14 bar
1400l/h
Minimum water flow rate of the heater 500l/h
Fuel Diesel–commerciallyavailable(DINEN590)
Allowableambienttemperature during operation without operation
Heater/Controlbox –40°Cto+80°C –40°Cto+85°C
Metering pump –40°Cto+50°C –40°Cto+85°C
Interference suppression class 5accordingtoDINEN55025
Weight–withcontrolboxandwaterpump,withoutmeter-ing pump
approx. 6.2 kg
Provided no limit values are given, the technical data pro-vided is with the usual heater tolerances of ±10 % at rated voltage, 20 °C ambient temperature and reference altitude Esslingen.
Please note!
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Product information3
Delivery curve of the water pump
Caution!Failure to comply with the technical data can result in malfunctions.
FlowrateQ(l/h)
Pre
ssur
e P
(bar
)
Technical data
Water pump
Rated voltage 12 volt 24 volt
Operating voltage 8.5 volt to 16 volt 18 volt to 33 volt
Electrical power consumption 32 watt
Waterflowratearound0.3bar 700l/h
Operating temperature –40°Cto+100°C
Storage temperature –40°Cto+120°C
Technical data ±10 %
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Troubleshooting4What to check first in case of faults
• Checkwhether:– Fuel in the tank?– Fuel pipes leaking? (visual check)– Summer diesel still in the fuel pipe?– Heating lever (water valve) fully set to "HOT"?– Combustion air system or exhaust system damaged or
blocked?
• Electricalcomponents:– Cables, connections damaged?– Contacts corroded?– Fuses defective?– Incorrectwiring?(shortcircuits,interrupted/broken)
• Checkbatteryvoltage– Battery voltage < 10 volt, the undervoltage protection of
the 12 volt heater has triggered.– Battery voltage < 20 volt, the undervoltage protection of
the 24 volt heater has triggered.
• CheckvoltagesupplyUBatt (Terminal 30) Disconnect the 12-pin connector (B2) and measure the
voltageappliedatthecontrolbox/blowerunitbetweenchamberA3(cable2.52rt)andchamberA2(cable2.52 br).
If it differs from the battery voltage, check the fuses, the supply cables, the negative connection and the positive supportpointonthebatteryforvoltagedrop(corrosion/interruption).
• Checkswitch-onsignal(S+) IfusingtheEasyStartR+,RandTcontrolunits. Disconnectthe12-pinconnector(B2)atthecontrolbox/
blower unit and then use the control unit to switch on the heater.
Measure the applied voltage in the connector (B2) between chamber B4 (cable 0.752bl/ws)andchamberA2(cable2.52 br). If no voltage is applied, then check the supply cable (cable 12ge),the5Afuse(Item2.7.1inthecircuitdiagram)and the control unit.
In all other control units Disconnectthe12-pinconnector(B2)atthecontrolbox/
blower unit and then press the button C on the control unit. Measure the applied voltage in the connector (B2) between
chamber C4 (cable 12ge)andchamberA2(cable2.52 br). If no voltage is applied, then check the supply cable (cable 12 ge),the5Afuse(Item2.7.1inthecircuitdiagram)andthecontrol unit.
Cancel the control box lock
Cancellation of the control box lock depends on the appropri-atetestequipmentandisdescribedonpages14 to 17.
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Troubleshooting4Overview of the individual test equipment and control units
The electronic control box can store up to 5 faults, which can bereadoutanddisplayed.Thefollowingtestequipmentcanbeusedtoquerythefaultmemoryinthecontrolboxandifnecessarytodeletethelockingofthecontrolbox:
Testingequipment OrderNo.:
• Diagnosticunit 221529890000 alsorequired: Adaptercable 221000334400
• EDiTH-Basicdiagnosticstool 221541890000 alsorequired: Adaptercable 221000334400
If the diagnostics cable is connected, the following control unitscanalsobeusedtoquerythefaultmemoryinthecon-trol box and if necessary to delete the locking of the control box:
Controlunits OrderNo.:
• EasyStartT 221000328800
• EasyStartR+ 221000328000
Please note!
If the fault memory cannot be read out, check the diagnostics cable is properly laid and is not damaged.
External diagnostics systemWithanexternal,vehicle-specificdiagnosticssystem–> Consult the vehicle manufacturer.
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Diagnostic unit(OrderNo.:221529890000)
Anadaptercableisalsorequiredtoconnectthediagnosticunit(OrderNo.:221000334400).
Thecurrentfaultisdisplayedas"AF"anda2-digitnumberand is always written in the memory location F1.Preceding faults are moved to the memory locations F2 – F5, if necessary the content of memory location F5 is overwritten.
• Itisveryimportanttoalwaysinstallinthegivenorder.• Notonlythedefectivecomponent,butalsoadefectivecur-
rent circuit results in a fault being displayed.• Faultcode,faultdescription,cause/remedialactionare
described on pages 18 to 20.
Connect diagnostic unitDisconnect the cable loom. Connect the adapter cable to the heater. Connect the cable loom to the adapter cable, housing connector.Connect the adapter cable with the cable loom connector of the diagnostic unit (new version)orConnect the adapter cable with the cable loom connector of the diagnostic unit (old version). Then connect the 8-pin con-nector to the diagnostic unit (old version). Startthediagnosisquery.
Query the fault memory• UsetheD button to switch on the heater. Thedisplayisasfollows:
• After8sec.thefollowingisdisplayed: Thedisplayisasfollows:
Heater has no malfunction
or
e.g.currentfault/faultcode64
or
Fault diagnosis is not possible
Possiblecauses:– Adaptercableisnotproperlyconnected.– Control box is defective or has no diagnosis capability
(no universal control box).
Troubleshooting4
Display of the fault memory F1 – F5 or F5 – F1• Pressthebuttone or f once or several times to display
the fault memory. Thedisplayisasfollows:
e.g.faultmemory2/faultcode10
Only the fault memory locations with a fault assigned to them are displayed.
Delete fault memory• Pressbothl buttons simultaneously until the following is
displayed: Thedisplayisasfollows:
• Ifallthefaultmemorylocationshavebeendeletedthemostrecent fault is displayed. The current fault is not reset to 00 until the heater is restarted – provided no new fault exists.
Thedisplayisasfollows:
Heater has no malfunction
l – Delete fault memoryl – Delete fault memoryd– SwitchheaterOn/Off,requestdiagnosise – Reverse, F5 – F1f– Forward,F1–F5,currentfault(AF)
Please note!
Please note!
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Troubleshooting4
Cancel the control box lock• Deletethefaultmemoryasdescribedandusethed button
to switch off the heater.• Thecontrolboxlockiscancelledandthediagnosisis
ended. Thedisplayisasfollows:
1 Heater2 Adaptercable3 Diagnostic unit4 Diagnostic unit (old version, no longer available)5 Connector housing, is not connected.
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EDiTH-Basic diagnostic tool(OrderNo.:221541890000)
Anadaptercableisalsorequired (OrderNo.:221000334400).
Please note!
• Itisveryimportanttoalwaysinstallinthegivenorder.• Notonlythedefectivecomponent,butalsoadefectivecur-
rent circuit results in a fault being displayed.• Thefaultcode,faultdescription,cause/remedialactionare
described on pages 18 to 20.• TheEDiTH-Basicdiagnostictoolscopeofdeliverydoesnot
include the software, this must be downloaded from the Service Portal.
Connect EDiTH-Basic
Disconnect the cable loom.Connect the adapter cable connector to the heater.Connect the cable loom to the adapter cable housing connector.Connect the adapter cable with the cable loom connector of the EDiTH-Basic.Connect the SUB-D connection cable with the EDiTH-Basic and at the PC.Startthediagnosisquery.
Troubleshooting4
Heater Adaptercable EDiTH-Basic SUB-D connection cable
Install software on the PC• Double-clicktostartthe"setup.exe"fileand follow the instructions of the SETUP program.
Query/Delete fault memory F1 – F5 or cancel the control box lock• StartthesoftwareatthePC:
– on the Desktop —> double-click the "EDiTH" icon – select heater type– press the "GO" button.
• Deletefaultmemoryorcancelthecontrolboxlock:– press the "Delete fault memory" button —> the stored faults F1 – F5 are deleted and the control
box is unlocked.
Quit diagnosis• Pressthe"STOP"button–>thefaultmemoryqueryis
ended.
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Thefollowingactionsarepossible:
• Retrievefaultmemory.
Use or to retrieve the fault memory F1 – F5.
• Retrievefaultmemoryagain.
Briefly press and simultaneously.
• Deletefaultmemory(displaydEL) Press .
Press again.
Thediagnosisiscompleted.
Switchofftheheater.
Query / delete fault memory
Activatemobileunit/timer(seeEasyStartR+/EasyStartToperatinginstructions)
Press to confirm symbol.
Heaterisswitchedon.
Press to confirm operating time.
Briefly press and simultaneously.
EasyStartR+radioremotecontrol(OrderNo.:221000328000)
EasyStart T timer (OrderNo.:221000328800)
If faults occur in the heater while it is running, they are dis-played with "Err" after the mobile unit or timer has been activated.
The current fault is displayed. The stored faults "F1" to "F5" canbequeried.
• Thebl/wsdiagnosticscablemustbeconnectedinorderto perform the diagnosis. To this end, please refer to and follow the circuit diagram for the radio remote control or the timer and for the heater.
• Ifthediagnosticscableisnotconnected,the"Diagnosis"menu is blocked.
• Notonlythedefectivecomponent,butalsoadefectivecur-rent circuit results in a fault being displayed.
• Thefaultcode,faultdescription,cause/remedialactionaredescribed on pages 18 to 20.
Back control button
Nextcontrolbutton
ON/OFFactivationbuttonformobileunit/timer
OKbutton(symbolselection/inputconfirmation)
Troubleshooting4
Please note!
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Troubleshooting4Fault codeDisplay
Fault description Comments• Remedialaction
000 Nofaults — —
005 WarningShortcircuitin"BurglarAlarm"output
• Checkconnectionand/orleadforcontinuity,shortcircuitanddamage.
009 ADR/ADR99shutdown • Switchtheheateroffandthenonagain– TheshutdownmustbecancelledbyD+orHA/NA.
010 Overvoltage cutoff Overvoltage applied to control box for at least 6 seconds without interruption –> heater not working.• Disconnectheater/cableharnessplug-inconnector,startthevehicle
engine,measurethevoltage.ConnectorB2,PINA2andA3:– Ifthevoltageis>15voltor>30volt,checkthegeneratorregulatorand/
or the battery.
011 Undervoltage cutoff Undervoltage applied to control box for at least 20 seconds without interrup-tion –> heater not working.• Disconnectheater/cableharnessplug-inconnector,startthevehicle
engine,measurethevoltage.ConnectorB2,PINA2andA3:– If the voltage is Fault code 020.• Checkcontrolbox.
020
021
022
Glow plug 1, interruption
Glowplug1,overload/shortcircuitdownstream of earth
Glow plug 1, short circuit down-streamof+Ub
• Measurecoldresistanceoftheglowplugatapprox.20°Cambienttem-perature–connectorB1,PIN7and10.
If the values are as follows the glow plug is ok, if the values differ – replace the glow plug.
Measuredvalue:• 12volt–glowplug=0.42–0.6ohm• 24volt–glowplug=1.2–1.9ohm– If the glow plug is ok, check the lead harness of the glow plug for conti-
nuity, short circuit and damage.
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Troubleshooting4Fault codeDisplay
Fault description Comments• Remedialaction
023
024
Glow plug 2, interruption
Glowplug2,overload/shortcircuitdownstream of earth
• Measurecoldresistanceoftheglowplugatapprox.20°Cambienttem-perature–connectorB1,PIN11and14.
If the values are as follows the glow plug is ok, if the values differ – replace the glow plug.
Measuredvalue:• 12volt–glowplug=0.42–0.6ohm• 24volt–glowplug=1.2–1.9ohm– If the glow plug is ok, check the lead harness of the glow plug for conti-
nuity, short circuit and damage.
025 JE-K line faultHeater remains ready for operation
• Checkdiagnosticscableforcontinuity,shortcircuitanddamage–connec-torB2,PINB4.– if ok, check control box.
026 Glow plug 2, short circuit down-streamof+Ub
seefaultcode023/024
029 Glow plug 2, Ignition energy too low
Glowplug2energyinputistoolow(<2000Ws)• Checkglowplugforcontinuity,shortcircuitanddamage. —> Fault code 023.• Checkcontrolbox.
031 Burner motor, interruption • Checktheburnermotor'sconnectionleadsforcontinuity,shortcircuitanddamage–connectorB1,PIN3,6and9.
• Checkburnermotorforeasymovementbymanuallyrotatingtheimpeller– if not smooth running, remove the blockage.– ifok,replacecontrolbox/blowerunit.
032 Burner motor, overload
033 Burnermotor,speederror/blocked
034 Burner motor short circuitdownstreamof+Uborearth
037 Waterpumpnotworking • Checkwaterpump. Applyvoltagetothewaterpump–connectorB1,PIN12and13(power
input=max.4Aor2A)– IfWPdoesnotrotate,replaceWP.– IfWPisok–>replacecontrolbox/blowerunit.
041 Waterpump,interruption • Checkthewaterpump'sconnectionandleadharnessforcontinuity,shortcircuitanddamage–connectorB1,PIN12and13.– If ok, check water pump —> fault code 037.
Waterpumpindryrunning• Ventheater(watershortage),openheaterslidevalve,checkwaterflowrate
042 WaterpumpOverload short circuit
043 WaterpumpOverloaddownstreamof+Ub
047 Metering pump Overload short circuit
• Checkthemeteringpump'sconnectionandleadharnessforcontinuity,shortcircuitanddamage–connectorB2,PINA1.– If ok, check the metering pump – setpoint value approx. 20 ohm.
048 Metering pump interruption
049 Metering pump Overloaddownstreamof+Ub
052 Exceeding of safety time Noflamedetectedwithinthestartphase.Flamesensorvalue<80°C,there-fore automatic shutdown because safety time exceeded.• Checkfuelsupply,exhaustandcombustionairsystem.• Checkglowplug–>seefaultcode019to024/026/029.• Checkflamesensor–>faultcode064/065.
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20
Troubleshooting4Fault codeDisplay
Fault description Comments• Remedialaction
053 Flame cutout in "POWER"controlstage
Heater ignited (flame detected) and signals flame cutout during a power stage.• Checkfuelquantity,blowerspeed,fuelsupply,exhaustandcombustionair
system.• Checkflamesensor–>faultcode064/065.
054 Flame cutout in "HIGH" control stage
055 Flame cutout in "Medium"controlstage(D8W/ D10W)"Medium1"controlstage(D12W)
056 Flame cutout in "Medium2"controlstage(D12W)
057 Flame cutout in "Medium3"controlstage(D12W)
058 Flame cutout in "LOW"controlstage
059 Too rapid rise in water temperature • Ventheater(watershortage),openheaterslidevalve,checkwaterflowrate.• Checktemperaturesensor–>faultcode060/061
060
061
Temperature sensor interruption
Temperature sensor short circuit
Temperature sensor signals temperature value outside the measuring range.• Measuretheresistivevalueofthetemperaturesensor, ConnectorB1,PIN1and2;formeasuredvaluesseepage28.
– If temperature sensor ok, check connection leads for continuity, short circuit and damage.
064
065
Flame sensor interruption
Flame sensor short circuit
Flame sensor signals temperature value outside the measuring range. • Measuretheresistivevalueoftheflamesensor–connectorB1,PIN5and
8; for measured values see page 29.– If flame sensor ok, check connection leads for continuity, short circuit and
damage.
071
072
Overheating sensor interruption
Overheating sensor short circuit
Overheating sensor signals temperature value outside the measuring range.• Checkoverheatingsensor–>faultcode012.
074 Overheating detection hardware is defective, operating lock-out
•Controlboxisdefective. Replacecontrolbox/blowerunit.
090 External reset • Controlboxresetbyexternalinterferencevoltage. Check voltage supply, e.g. battery, leads, generator, fuses.
091 Internal reset • Internalcontrolboxfault, replacecontrolbox/blowerunit.
092 ROM error
093 RAMerror,atleastoneRAMcellisnot working
094 EEPROM error, checksum error within the area of the operating data, diagnostic parameters or cali-bration values
095 Invalid data record, checksum error
096 Internal temperature sensor is de-fective/ECUtoohot
097 Internal device error
098 Main relay is faulty
099 Too many resets, operating lock-out
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21
Repair instructions5Repair instructions
The permitted repair work on the heater is described in the "Repair Instructions" chapter. The heater must be removed from the vehicle for the repair work to be carried out.
The heater is assembled in the reverse order, note and follow any additional instructions.
Aftercompletingalltheworkandinstallingtheheaterinthevehicle, perform a functional check on the heater.
Always observe the following safety instructions before working on the heater
Danger!Risk of injury, burns and poisoning!• Alwaysswitchofftheheaterbeforehandandleaveittocool.• Disconnectthebattery.• Theheatermustnotbeoperatedinclosedroomssuchas
garages or workshops. Exception: Exhaust suction available directly at the entry to the exhaust
pipe.
Caution!• Thesealsofdismantledcomponentsmustberenewed.• Duringrepairwork,checkallcomponentsfordamageandif
necessary replace.• Checkconnectorcontacts,plug-inconnectionsandcables
for corrosion and damage and if necessary repair.• OnlyeveruseEberspächersparepartsifreplacementsare
necessary.• Afterworkingonthecoolantcircuitthelevelofthecoolant
must be checked and if necessary topped up according to the vehicle manufacturer's instructions.
The coolant circuit must then be vented.• Operationortheafterrunningoftheheatermayonlybe
stoppedinanemergency(see"EMERGENCYOFF"page7)by interrupting the battery current (risk of heater overheating).
Special tool
AMP release tool
TheAMPreleasetoolisusedtoreleaseplug-incontactsinaconnector housing.
ThisreleasetoolcanbeordereddirectlyfromAMP.
• ForMicroTimer AMPOrderNo.0-0539960-1Please note!
• ForJuniorPowerTimer AMPOrderNo.1-1579007-6
• ForStandardTimer,JuniorTimer AMPOrderNo.1-1579007-4
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22
Repair instructions5Assembly drawing
-
23
Repair instructions5Parts list
1 Impeller cover2 O-ring 117.07 x 3.533 Cover, side4 Impeller5 Glow plug 16 Glow plug 27 Spark plug socket lining8 Combustion chamber9 M5x16TAPTITE/DIN7500TORXscrew10 Controlbox/blowerunit11 Flame sensor12 Cable tie13 Electric motor cover14 M5x16TAPTITE/DIN7500TORXscrew15 M4x12TAPTITE/DIN7985TORXscrew16 Compression spring17 Overheating sensor18 Temperature sensor19 Overheating/temperaturesensorcableloom20 Jacket with heat exchanger21 M5x25TAPTITE/DIN7500TORXscrew22 Grommet23 Combustion chamber seal24 Waterpumpcableloomconnector25 Hose clip26 Waterpump27 O-ring 19.8 x 2.328 14-pin connector29 Assemblytoolforsparkplugsocketlining
Please note!
Notes on various components
• Controlbox/blowerunit,Item10 Controlbox/blowerunitandelectricmotorcannotbe
dismantled. If these components are defective the complete controlbox/blowerunitmustbereplaced.
• Jacketwithheatexchanger,Item20 The jacket and heat exchanger cannot be dismantled. If
these components are defective the complete jacket with heat exchanger component must be replaced.
• O-ring,Item2 The O-ring is included in the scope of supply of the ET part
"controlbox/blowerunit".TheO-ringisalsoavailableasacomponent part.
• Combustionchamberseal,Item23 The combustion chamber seal is included in the scope of
supplyofthefollowingETparts:– Jacket with heat exchanger (20)– Combustion chamber (8)– Glow plug (5) and (6)
The combustion chamber seal is also available as a compo-nent part.
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24
Repair instructions5
Repair step 1Dismantle control box / blower unit and jacket
Remove overheating sensor and temperature sensorFigure 3 – 5
• Removethe(15)M4x12screwsofthecompressivesprings (16) and use pliers to pull off the overheating (17) and temperature sensor (18).
Do not pull out the overheating (17) and temperature sensor (18) from the holder by pulling on the connection cable, al-ways use pliers to remove them.
2 O-ring
2
17
16
18
16
15 M4 x 12 screw16 Compression spring17 Overheating sensor
15 M4 x 12 screw16 Compression spring18 Temperature sensor
15
15
Please note!
Preparatory work for all repairsFigure 1 and 2
•Clamptheremovedheaterinaretainingdevice(vice).• Using2screwdrivers,alwaysundo2snapconnectionsof
theimpellercoveratatime,startingatthecontrolbox/blower unit. Keep to the order shown in the figure (1. – 8.)
• Removecover.• RemoveO-ring(2).
The O-ring (2) must always be renewed.
Please note!
Figure 1
17 Overheating sensor
17
1.
2.
3.4.
8.7.6.5.
Figure 2
Figure 4
Figure 5Figure 3
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25
Repair instructions5
A Holderforcableloom24 Waterpumpconnector26 Waterpump
24 26
21
21
3 Cover, side20 Jacket21 M5 x 25 screw (4 screws)
13 Electric motor cover14 M5 x 16 screw
1413
14
20
Remove side cover and dismantle jacketFigure 7
• Pulloutsidecover(3)fromabove.• Undothe4screws(21)M5x25inthejacket(20)and
removethejacketfromthecontrolbox/blowerunit.
Thecontrolbox/blowerunitmaynotbeplacedontheex-posed impeller.
Repair step 1Dismantle control box / blower unit and jacket
Remove water pump connectorFigure 6
• Disconnecttheconnector(24)atthewaterpump(26)andpull the cable loom out of the holder.
3
Remove electric motor coverFigure 8
• Undothe2screws(14)M5x16oftheelectricmotorcover(13) and remove the cover.
Thecontrolbox/blowerunitmaynotbeplacedontheex-posed impeller.
Please note!
Please note!
A
Figure 6
Figure 7
Figure 8
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26
Repair instructions5Repair step 1Dismantle control box / blower unit and jacket
Disconnect 14-pin connector at control box and release cablesFigure9–11/Sketch1
• Usesidecutterstoopenthecabletie(12).• Disconnectthe14-pinconnector(29).• UsetheAMPreleasetooltoreleaseplug-incontactsinthe
14-pin connector (29) for the electric motor, flame sensor (11), glow plug 1 (5) and glow plug 2 (6).
• Exposethecablesofthetwoglowplugsfromabove(cableduct).
Whenreplacingthecontrolbox/blowerunit,thesensor(19)and water pump lead harnesses can be left in the 14-pin con-nector (29).
12
29
11
11 Flame sensor12 Cable tie29 14-pin connector
A AMPreleasetool29 14-pin connector
29
A
A
B
A Cablebr/ws(long)fromglowplug1(greenbanderole,12volt)B Cablebr/ws(short)fromglowplug2(greenbanderole,12volt)
Please note!
Sketch 1
Temperature sensor, 0.52, ge
Sensor earth, 0.52,bl/ws
Overheating sensor, 0.52, rt
Motor, Phase 1, 12, pi
Motor, Phase 2, 12, gn
Motor, Phase 3, 12, or
Flamesensor+,0.252, bl
Flamesensor,0.252, br
Glowplug1,longcable,1.52, br
Glowplug1+,longcable,1.52, ws
Glowplug2+,shortcable,1.52, ws
Glowplug2,shortcable,1.52, br
Waterpump,0.752,br/sw
Waterpump,0.752,sw/rt
Figure 9
Figure 10
Figure 11
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27
Repair instructions5
8 Combustion chamber9 M5 x 16 screw (3 screws)
9
9
8
Repair step 1Control box / blower unit and jacket
Remove flame sensorFigure 12
•Unscrewtheflamesensor(11)fromthehousingofthecontrolbox/blowerunit.
Caution!Before installing the new flame sensor, check whether there
isastrengtheningflangeonthecontrolbox/blowerunithousing,
• ifNO,mounttheflamesensorusingthespecialwasher6.4 x 11 x 3.2 mm.
Flame sensor kit with special washer 6.4 x 11 x 3.2 mm, OrderNo.251920360100
• ifYES,mounttheflamesensorwithoutthespecialwasher6.4 x 11 x 3.2 mm.
11 Flame sensor
Dismantle combustion chamberFigure 13 and 14
•Undothe3screws(9)M5x16ofthecombustionchamber(8).
• Liftthecombustionchamber(8)withthefuelpipeuntilthegrommet (22) is exposed, then remove the combustion chamber.
• Removecombustionchamberseal(23).
Remove combustion chamber seal (23) without leaving residues.Alwayschecktheglowplugsduringthisrepairstep,seere-pair step 3.
Please note!
23
8
22
8 Combustion chamber22 Grommet23 Combustion chamber seal
Figure 12
Figure 13
Figure 14
11 1 2
1 2
Controlbox/blowerunitwithstrengthening flange1 Strengthening flange2 Flame sensor
Controlbox/blowerunitwithoutstrengthening flange1 Special washer2 Flame sensor
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28
Repair instructions5Repair step 2Assemble control box / blower unit and jacket
Install combustion chamber sealFigure 15 and 16
•Carefullyguidethecombustionchamberseal(23)overthecables of the glow plugs and over the fuel pipes and posi-tion on the combustion chamber (8).
Take care when installing the new combustion chamber seal (23) as there is a risk of breaking it.
Please note!
Install grommetFigure 16 and 17
•Carefullypositionthegrommet(22)onthecombustionchamber seal (23).
Ensure the grommet is installed in the correct position, see Figure 17.
Please note!
23
8
22
8 Combustion chamber22 Grommet23 Combustion chamber seal
23
22
22 Grommet23 Combustion chamber seal
Insert combustion chamberFigure 18
•Firstinsertthecombustionchamber(8)withthegrommet(22)intothecontrolbox/blowerunit(10).
If the grommet (22) has been completely inserted, align the combustion chamber and combustion chamber seal with thecontrolbox/blowerunit(10).
23 22
22 Grommet23 Combustion chamber seal
22 Grommet, correct position The large opening of the grommet at the fuel tube
must be visible from above
22
Figure 15
Figure 16
Figure 18
Figure 17
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29
Repair instructions5Repair step 2Assemble the control box / blower unit and jacket
Install combustion chamberFigure 19
• Use3screws(9)M5x16tofixthecombustionchamber(8).
TighteningtorqueM5x16screw:6+0.5Nm
8 Combustion chamber9 M5 x 16 screw (3 screws)
9
9
8
Lay sensor lead harness and leads of the glow plugsFigure 20 and 21
•Firstlaythesensorleadharness(19)inthesidecableduct,then lay the 4 leads of glow plugs 1 (5) and 2 (6) in the cable duct.
Lay the sensor lead harness (19) and the glow plug leads to the 14-pin connector (29).
• Positionthesidecover(3)onthemiddleofthecontrolbox/blower unit (10) and push into the cable duct guide.
It is imperative to keep to the correct laying order for the sen-sor lead harness (19) and the glow plug leads.The glow plug leads may not be laid underneath the sensor lead harness (19).The sensor lead harness (19) must be laid in the area of the fuel pipe as shown in Figure 20.The side cover (3) is conical at the bottom to simplify installation.
B
A
19
A Leadsoftheglowplugs1(5)and2(6)B Fuel pipe19 Sensor cable loom
Please note!
3
3 Cover, side
Figure 19
Figure 20
Figure 21
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30
Repair instructions5Repair step 2Assemble the control box / blower unit and jacket
Install flame sensorFigure 22
•Screwtheflamesensor(11)intothehousingofthecontrolbox/blowerunit.
Flamesensortighteningtorque:2.5+0.5Nm.
Connect flame sensor lead harness and electric motor leadsFigure23/Sketch2
• Latchtheflamesensorleadharness(11)andthethreeleadsof the electric motor into position in the 14-pin connector (29).
• Theleadsmaynotlayagainstthehousing.• Alwayslaythebr/ws(long)leadsofglowplug1(5)lastand
latch into position in the 14-pin connector (29).
Temperature sensor, 0.52, ge
Sensor earth, 0.52,bl/ws
Overheating sensor, 0.52, rt
Motor, Phase 1, 12, pi
Motor, Phase 2, 12, gn
Motor, Phase 3, 12, or
Flamesensor+,0.252, bl
Flamesensor,0.252, br
Glow plug 1, long cable , 1.52, br
Glowplug1+,longcable,1.52, ws
Glowplug2+,shortcable,1.52, ws
Glow plug 2, short cable , 1.52, br
Waterpump,0.752,br/sw
Waterpump,0.752,sw/rt
Sketch 2
11
11 Flame sensor
29
29 14-pin connector
Please note!
Figure 22
Figure 23
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31
Repair instructions5
Temperature sensor, 0.52, ge
Sensor earth, 0.52,bl/ws
Overheating sensor, 0.52, rt
Motor, Phase 1, 12, pi
Motor, Phase 2, 12, gn
Motor, Phase 3, 12, or
Flamesensor+,0.252, bl
Flame sensor, 0.252, br
Glowplug1,longcable,1.52, br
Glowplug1+,longcable,1.52, ws
Glowplug2+,shortcable,1.52, ws
Glowplug2,shortcable,1.52, br
Waterpump,0.752,br/sw
Waterpump,0.752,sw/rt
Sketch 3
Repair step 2Assemble control box / blower unit and jacket
Connect the glow plug leadsFigure 24, 25 and Sketch 3
•First,latchtheleadsofglowplug2(6/shortleads)intoposition in the 14-pin connector (29).
Thenwindtheleadsofglowplug1(5/longleads)2xaround the leads already latched into position in the 14-pin connector and then latch into position in the 14-pin connec-tor (29).
Use a cable tie (12) to bundle all leads above the winding. Connectthe14-pinconnector(29)tothecontrolbox/
blower unit.
• Theleadsmaynotlayagainstthehousing.• Checktheglowplugsbeforecompletelyassemblingthe
heater.Forcheckvalues,seefaultcode020/021.
5 Long cable, glow plug 129 14-pin connector
5 Long cable, glow plug 112 Cable tie (use side cutters to shorten
surplus tie length)
12
5
Please note!
5
29
Figure 25
Figure 24
-
32
Repair instructions5Repair step 2Assemble control box / blower unit and jacket
Install electric motor coverFigure 26 and 27
• Positiontheelectricmotorcover(13)onthehousingofthecontrolbox/blowerunit,atthesametime,insertthewaterpump lead harness in the groove provided in the cover.
• Use2screws(14)M5x16tofastentheelectricmotorcover(13)ontothehousingofthecontrolbox/blowerunit.
TighteningtorqueM5x16screw:6+0.5Nm.
Assemble control box / blower unit and jacketFigure 28
Positiontheheatexchangeronthecontrolbox/blowerunitand fasten with 4 screws (21) M5 x 25.
TighteningtorqueM5x25screw:6+0.5Nm.
Tighten the 4 screws (21) M5 x 25 cross-wise (i.e. tighten di-agonally opposite screws).
13 Electric motor cover14 M5 x 16 screw
1413
14
A
13
A Waterpumpleadharness13 Electric motor cover
21
21
10 Controlbox/blowerunit20 Jacket with heat exchanger21 M5 x 25 screw (4 screws)
20
10
Please note!
Figure 26
Figure 27
Figure 28
-
33
Repair instructions5Repair step 2Control box / blower unit and jacket
Lay water pump lead harnessFigure 29
• Insertthewaterpumpleadharnessintotheholderonthejacket, lay up to the water pump and connect.
Install overheating and temperature sensorFigure 30 and 31
• Inserttheoverheating(17)andtemperaturesensor(18)intothe holders on the jacket.
Insert the sensor cable loom (19) into the holders on the jacket.
Use 2 screws (15) M4 x 12 to fasten both springs (16) on the overheating (17) and temperature sensor (18).
TighteningtorqueM4x12screw:6+0.5Nm.
Insert the temperature sensor as shown in the figure to avoid pinching the cable loom.
B
24 26
24 Waterpumpconnector26 WaterpumpA WaterpumpcableharnessloomB Holder on jacket with heat exchanger
A
A Correctinstalledpositionandcablerouting18 Temperature sensor
A Holder17 Overheating sensor19 Sensor cable loom
A18
1917
Please note!
AA
Figure 29
Figure 30
Figure 31
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34
Repair instructions5Repair step 2Control box / blower unit and jacket
Install impeller coverFigure 32
• Clamptheremovedheaterinaretainingdevice(vice)andpositionthenewO-ring(2)onthecontrolbox/blowerunit.
• Installtheimpellercover;ensurethatnoneoftheleadsofthe sensor lead harness (19) get jammed.
2
2 O-Ring, positionedonthecontrolbox/blowerunit Figure 32
-
35
Repair instructions5Repair step 3
Remove / check glow plugFigure 33
• Carryoutrepairstep1.• Unscrewglowplugs1(5)and2(6)fromthecombustion
chamber housing (8), if necessary check the glow plugs; for checkvaluesseefaultcode020/021.
• Visuallycheckthesparkplugsocketlining,ifnecessaryrenew the spark plug lining.
Install glow plugFigure 33
• Screwglowplug1(5)withlongconnectionleadsintotheleft-hand spark plug socket (2 fuel lines).
• Screwglowplug2(6)withshortconnectionleadsintotheright-hand spark plug socket (1 fuel line).
Glowplugtighteningtorque:6+0.5Nm.• Assembletheheateraccordingtorepairstep2.
Characteristics of the glow plugs
Glow plug 1 (5) long leads– br lead in Chamber 7– ws lead in Chamber 10
Glow plug 2 (6) short leads– br lead in Chamber 14– ws lead in Chamber 11
12 volt glow plug– green banderole around the br and ws leads
24 volt glow plug– yellow banderole around the br and ws leads
5 Glow plug 1 with long connection leads, installed in left-hand spark plug socket
6 Glow plug 2 with short connection leads, installed in right-hand spark plug socket
56
A
B
A Right-handsparkplugsocketB Pointed object for cleaning the ignition air drillhole.
Clean ignition air drillholesFigure 34
• Useapointedobjecttocleantheignitionairdrillholesintheleft-hand and right-hand spark plug sockets.
Figure 33
Figure 34
-
36
Repair instructions5Repair step 4
Remove spark plug socket liningFigure 35
• Carryoutrepairstep1.• Unscrewglowplugsfromthecombustionchamberhousing
(8).• Useapointedobjecttopullthesparkplugsocketliningout
of the spark plug socket.
Install spark plug socket liningFigure36,36/1
• Insertthesparkplugsocketlininginthesparkplugsocketwith the bevelled edge facing upwards and use the assem-bly tool to press it in up to the limit stop.
Ensure the ignition air drillhole in the spark plug socket is notconcealed by the spark plug socket lining.
• Assembletheheateraccordingtorepairstep2.
A Pointedobjectforpullingoutthelining7 Spark plug socket lining
A IgnitionairdrillholeB Spark plug socket with lining installed
A
7
Please note!
Figure 35
Figure36/1
A
B
A Assemblytool7 Spark plug socket lining
Figure 36
A
B
A
7
-
37
Repair instructions5Repair step 5
Check overheating and temperature sensorFigure37/Diagram1
• Removaloftheoverheating(17)andtemperaturesensor(18) is described in repair step 1.
• Usethedigitalmultimetertochecktheoverheating(17)andtemperature sensor (18).
If the resistance value lies outside the table of values or the diagram, then replace the overheating (17) and temperature sensor (18).
• Installationoftheoverheating(17)andtemperaturesensor(18) is described in repair step 2.
Res
ista
nce
RN
TC (kΩ
)
Temperature (°C)
Table of values
Temp[°C] 0 25 40 60 80 100 120
RNTC[kΩ] 32.55 10 5.33 2.49 1.26 0.677 0.389
Diagram 1
18
17 A
A Digitalmultimeter17 Overheating sensor18 Temperature sensor
Figure 37
-
38
Repair instructions5Repair step 6
Check flame sensorFigure38/Diagram2
• Removaloftheflamesensor(11)isdescribedinrepairstep1.
• Usethedigitalmultimetertochecktheflamesensor(11). If the resistance value lies outside the table of values or the
diagram, then replace the flame sensor (11).• Installationoftheflamesensor(11)isdescribedinrepair
step 2.
Temperature (°C)
Res
ista
nce
(Ω)
Table of values
Temp[°C] -50 0 50 100 150 200 250 300 350 400
R [Ω] 803 1000 1194 1385 1573 1758 1941 2120 2297 2470
Diagram 2
11
A
A Digitalmultimeter11 Flame sensor
Figure 38
-
39
Repair step 7
Remove / attach water pumpFigure 39
• Disconnecttheconnector(24)atthewaterpump(26).• Undothehoseclip(25)• Removethewaterpump.• CheckO-ring(27),replaceifnecessary
• Installinthereverseorder.
Hosecliptighteningtorque:3+0.5Nm.
WhenassemblingtheO-ring(28)coatitwithlubricant,e.g.Hellerine
Repair instructions5
Please note!
25
24 26
24 Waterpumpconnector25 Hose clip26 Waterpump
Figure 39
-
40
Repair instructions5Measuring the fuel quantity
Preparing for the measurement (Sketch 4)
• Disconnectthefuelpressurelineattheheaterandplacetheend in a measuring cylinder (size 25 cm³).
• Switchontheheater,ifthefueldischargesuniformlyandfree of bubbles, the fuel pipe is filled and vented.
• Switchoffheaterandemptymeasuringcylinder.
Measurement
• Switchonheaterandwaituntilthemeteringpumpstartspumping the fuel.
• Duringthemeasurement,holdthemeasuringcylinderatthelevel of the heater.
After68sec.thepumpingofthefuelisautomaticallyswitched off.
• Switchoffheater,asotherwiseitwillstartupagain.• Readoffthequantityoffuelinthemeasuringcylinder.
Evaluation
Comparethemeasuredquantityoffuelwiththevaluesinthefollowing table.Ifthemeasuredquantityoffuelisabovethemaximumvalueor below the minimum value, the metering pump must be replaced.
Heater Quantity of fuel
Desired Maximum Minimum
Hydronic M8 Diesel/FAME
5.7 cm3/68 sec
6.27 cm3/68 sec
5.13 cm3/68 sec
Hydronic M10Diesel
7.5 cm3/68 sec
8.25 cm3/68 sec
6.75 cm3/68 sec
Hydronic M12Diesel
7.5 cm3/68 sec
8.25 cm3/68 sec
6.75 cm3/68 sec
Only carry out the fuel measurement if the battery is suffi-ciently charged. During the measurement the voltage applied to the box should be at least 11 volt or 23 volt and max. 13 volt or 25 volt.
Please note!
Sketch 4
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41
Circuit diagram6Heater wiring
The heater is to be connected up electrically according to the EMC directives.
Caution!Safety instructions for wiring the heater!
EMC can be affected if the heater is not connected up cor-rectly.Forthisreason,complywiththefollowinginstructions:
• Ensurethattheinsulationofelectricalcablesisnotdam-ages.Avoid:
chafing, kinking, jamming or exposure to heat.
• Inwaterproofconnectors,sealanyconnectorchambersnot in use with filler plugs to ensure they are dirt-proof and water-proof.
• Electricalconnectionsandgroundconnectionsmustbefreeof corrosion and firmly connected.
• Lubricateconnectionsandgroundconnectionsoutsidetheheater interior with contact grease.
Comply with the following when wiring the heater and the controlunit:
• Electricalleads,switchandcontrolgearmustbepositionedin the vehicle so that they can function perfectly under normal operating conditions without impairment (e.g. due to heat exposure, moisture, etc.).
• Thefollowingcablecrosssectionsaretobeusedbetweenthe battery and heater.
This ensures that the max. allowable voltage drop in the cables does not exceed 0.5 V for 12 V or 1 V for 24 V rated voltage.
Cablecross-sectionsforacablelength(pluscable+minuscable)of:– upto5m=cablecross-section4mm²– from5mupto8m=cablecross-section6mm²
Connection of the cables (plus cable and minus cable) to connectorB2requiresareductioninthecablecross-sec-tionto2.5mm².
• Ifthepositivecableistobeconnectedtothefusebox(e.g.terminal 30), the vehicle's cable from the battery to the fuse box must also be included in the calculation for the total cable length and re-dimensioned if necessary.
• Insulateunusedcableends.
Notes on rewiring the 12-pin cable har-ness connector
If, when replacing the Hydronic M with the Hydronic M-II, the cable harness installed in the vehicle is retained and continues to be used, it is necessary to remove the 12-pin connector us-ingtheAMPreleasetool(AMPOrderNo.1-1579007-4)andtorewire it according to the following table.
12-pin cable harness connector
Cable harnessHydronic M
Rewiring 12-pin connector
ConnectionCross-section Cable colour
Hydronic MPIN
Hydronic M-IIPIN
Metering pump 1.52
gnC4 A1
Terminal 31 42
brC3 A2*
Terminal 30 42
rtC2 A3*
Plus signal to the batterypower switch
1.52
ws/rtC1 A4
Plus signal to the relaysolenoid valve
– B4 B1
Diagnosis 12
blB3 B4
Plus signal from theADRauxiliarydrive
12
viB2 B3
Third party controlWaterpump
– B1 remains unused**
Blower relay 12
rt/geA4 C1
Plussignal(D+)totheheater–inADRmode
12
vi/gnA3 C2
Temperature drop – A2 C3
HeaterON 12
geA1 C4
* ConnectionofthecablestoconnectorB2requiresareduc-tioninthecablecross-sectionto2.5mm².
** Third party control of the water pump is not provided for in the Hydronic M-II.
Connector is shown from the lead entry side.
Please note!
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Circuit diagram6Circuitdiagram:HydronicM-II–12volt/24volt
Parts list page 43 25 2435 00 96 01 C
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43
Circuit diagram6
Cable colours
rt = redbl = bluews = whitesw = blackgn = greengr = greyge = yellowvi = violet
Partslistforcircuitdiagram:HydronicM-II12 volt / 24 volt
1.1 Burner motor1.2 Glow plug 11.2.1 Glowplug2(optionally12kW/FAME)1.5 Overheating sensor1.12 Flame sensor1.13 Temperature sensor
2.1 Control box2.2 Metering pump2.5.7 Relay, for control of vehicle fan2.5.18 Relay, for control of electrical solenoid valve in the
water circuit – optional2.7 Mainfuse 12volt=25A 24volt=15A2.7.1 Fuse,actuation5A2.7.5 Fuse,vehiclefan25A2.12 Waterpump
5.1 Battery5.1.2 Fuse block in the vehicle5.9.1 Switch, vehicle blower5.10 Vehicle fan
a) Connection, control units a2) Diagnosis a3)Switch-onsignalS+ a4)Powersupply,positive(+)terminal30 a5) Power supply, minus (–) terminal 31
• EasyStartR+/R/T:usethe0.752bl/wscable, 12-pinconnectorB2,PINB4
• Use the 0.752 ge cable, 12-pin connector B2,PINC4 for all other control units
b1) Plus signal for electric solenoid valveb2) (+)Terminal30viafuseforrelay2.5.18c) Heater connection
Connectorpinassignment:12-pinconnectorB2(external)
PINNo. Connection Lead cross-section mm2
A1 Metering pump 1.5
B1 Solenoid valve, optional 1.0
C1 Blower relay 1.0
A2 Terminal 31 4.0/2.5fortheconnectionat connector B2
B2 Diagnosis (OEM) 1.0
C2 unused –
A3 Terminal 30 4.0/2.5fortheconnectionat connector B2
B3 unused –
C3 Temperature drop 1.0
A4 Plus signal output 1.5
B4 Diagnosis (HELJED) 1.0
C4 HeaterON 1.0
d) Temperature lowering of the control stages by 7 °C, switching on and off temperature of the vehicle fan by 10°CwithplussignalatPINC3.
e) (+)Controlbatterydisconnectingswitch (diode:orderno.20800012)
f) Only2.5mm²cableswithappropriateindividualcoresealingmaybeinstalledinPINA2andA3from12-pinconnector B2.
Ifa4mm²or6mm²cableisused,a100mmto200mmlong2.5mm²cablemustbeweldedontoitsend and insulated watertight.
x) Disconnect cable
Please note!
• In12Vrelay2.5.7(fromterminal30toterminal87a),amaximumpowerconsumptionof40Aisallowed;i.e.thevalueofthevehicle’sownfanfusemaynotbe>40A.
• Connectorsandbushhousingsareshownfromthecableinlet side.
• Seepage42forcircuitdiagram.
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44
Circuit diagram6
Parts list page 45 25 2435 00 96 02 C
Circuitdiagram:HydronicM-II,12volt/24volt,ADR
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45
Circuit diagram6Partslistforcircuitdiagram:HydronicM-II,12 volt / 24 volt, ADR
1.1 Burner engine1.2 Glow plug 11.2.1 Glow plug 21.5 Overheating sensor1.12 Flame sensor1.13 Temperature sensor
2.1 Control box2.2 Metering pump2.5.7 Relay, for control of vehicle fan2.5.18 Relay, for control of electrical solenoid valve in the
water circuit – optional2.7 Mainfuse 12volt=25A 24volt=15A2.7.1 Fuse,actuation5A2.7.5 Fuse,vehiclefan25A2.12 Waterpump
5.1 Battery5.1.2 Fuse block in the vehicle5.9.1 Switch, vehicle blower5.10 Vehicle fan
a) Connection, control units a1)ADRfeedback a2) Diagnosis a3)Switch-onsignalS+ a4)Powersupply,positive(+)terminal30 a5) Power supply, minus (–) terminal 31
• EasyStartR+/R/T:usethe0.752bl/wscable, 12-pinconnectorB2,PINB4
• Usethe0.752gecable,12-pinconnectorB2,PINC4 for all other control units
b) ForADRD+(dynamo)c) ForADRHA+(auxiliarydrive/secondarydrive)minus
circuit,ifnotpresent,routeleadto+d1) Plus signal for electric solenoid valved2) (+)Terminal30viafuseforrelay2.5.18e) Heater connection
Connectorpinassignment:12-pinconnector(external)
PINNo. Connection Lead cross-section mm2
A1 Metering pump 1.5
B1 Solenoid valve, optional 1.0
C1 Blower relay 1.0
A2 Terminal 31 4.0/2.5fortheconnectionat connector B2
B2 Diagnosis (OEM) 1.0
C2 unused –
A3 Terminal 30 4.0/2.5fortheconnectionat connector B2
B3 unused –
C3 Temperature drop 1.0
A4 Plus signal output 1.5
B4 Diagnosis (HELJED) 1.0
C4 HeaterON 1.0
f) Temperature lowering of the control stages by 7 °C, switching on and off temperature of the vehicle fan by 10°CwithplussignalatPINC3.
g) If only one switching element is used for Item 5.2.1 and 5.2.2, it is important to ensure that on activating thebatterydisconnectingswitch(EMERGENCYOFFfunctioninADR),theswitchalwaysbreakscontact(opens) immediately (regardless of the heater condi-tion) and all the heater's electric circuits are discon-nected from the battery.
h) (+)Triggerbatteryisolatingswitch (Diode:OrderNo.20800012)i) Only2.5mm²cableswithappropriateindividualcore
sealingmaybeinstalledinPINA2andA3from12-pinconnector B2.
Ifa4mm²or6mm²cableisused,a100mmto200mmlong2.5mm²cablemustbeweldedontoitsend and insulated watertight.
x) Disconnect cable
Please note!
• In12Vrelay2.5.7(fromterminal30toterminal87a),amaximumpowerconsumptionof40Aisallowed;i.e.thevalueofthevehicle’sownfanfusemaynotbe>40A.
• Connectorsandbushhousingsareshownfromthecableinlet side.
• Seepage44forcircuitdiagram.
Cable colours
rt = redbl = bluews = whitesw = blackgn = greengr = greyge = yellowvi = violet
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46
Partslistforcircuitdiagrams,controlunits:EasyStartR+/R/TandEasyStartT–ADR
2.15.1 Temperature sensor (room temperature) (includedinscopeofsupplyforEasyStartR+, optional for EasyStart R and EasyStart T)2.15.9 Temperature sensor (outside temperature)
3.1.7 "ON/OFF"button3.1.16 Radio remote control button
3.2.15 EasyStart T timer
3.3.9 Radio remote control, EasyStart R (stationary unit)3.3.10 Radioremotecontrol,EasyStartR+(stationaryunit)
3.6.1 Adaptercable
3.8.3 Antenna
c) Terminal 58 (lighting)e) Connection, EasyStart T timerg) External"ON/OFF"button(optional)x) ADRjumper
• Insulateunusedcableends.• Connectorsandbushhousingsareshownfromthecable
inlet side.
Cable colours
rt = redbl = bluews = whitesw = blackgn = greengr = greyge = yellowvi = violet
Circuit diagram6
Please note!
EasyStartR+circuitdiagram seepage47EasyStart R circuit diagram see page 48EasyStart T circuit diagram see page 49EasyStartT–ADRcircuitdiagram seepage50
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47
Parts list page 46
CircuitdiagramforEasyStartR+controlunit
252435009701A
Circuit diagram6
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48
Parts list page 46
Circuit diagram for EasyStart R control unit
252435009702A
Circuit diagram6
-
49
Parts list page 46
Circuit diagram for EasyStart T control unit
252435009703A
Circuit diagram6
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50
Circuit diagram6
Parts list page 46
Circuit diagram for EasyStart T – ADR control unit
252435009704A
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Service7Certifications
ThehighqualityofEberspächerproductsisthekeytooursuccess. Toguaranteethisquality,wehaveorganisedallworkproc-essesinthecompanyalongthelinesofqualitymanagement(QM). Even so, we still pursue a large number of activities for continuousimprovementofproductqualityinordertokeeppacewiththesimilarlyconstantlygrowingrequirementsmadeby our customers.Allthestepsnecessaryforqualityassurancearestipulatedininternational standards. Thisqualityistobeconsideredinatotalsense.Itaffectsproducts,proceduresandcustomer/supplierrelationships. Officially approved public experts assess the system and the corresponding certification company awards a certificate.
Eberspächerhasalreadyqualifiedforthefollowingstandards:
Quality management in accordance withDINENISO9001:2000andISO/TS16949:1999
Environmental management system in accordance withDINENISO14001:1996
Disposal
Disposal of materialsOld devices, defect components and packaging material can all be separated and sorted into pure-grade factions so that allpartscanbedisposedofasrequiredinanenvironment-friendly manner recycled where applicable. Electric motors, control boxes and sensors (e.g. temperature sensors) are deemed to be "electronic scrap".
Dismantling the heaterThe heater is dismantled according to the repair stages in the currenttroubleshooting/repairinstructions.
PackagingThe packaging of the heater can be kept in case it has to be sent back.
EC Declaration of Conformity
Withregardtothefollowingproducts
Heater type Hydronic M-II
we herewith confirm that it conforms with the prime safety requirementsstipulatedinthedirectivesoftheEUCouncilforharmonisation of the legal regulations of the member states withregardtoelectromagneticcompatibility(89/336/EEC).This declaration applies to all heaters produced according to the production drawings Hydronic M-II – which are an integral part of this declaration.Thefollowingstandards/directiveshavebeenusedtoassesstheproductwithregardtoelectromagneticcompatibility:• EN50081–1Basicforminterferenceemission•EN50082–1Basicformofinterferenceimmunity•72/245/EEC–Modificationstatus2006/28/EC Interference suppression in motor vehicles.
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Service7Representatives abroad
ArgentinaChampionS.A.Av.Cordoba2756al58RA-1187BuenosAiresTel.0054/1-9621621Fax.0054/1-9621627
for boat heaters /TrimerS.A.P.O. Box 1772Correo CentralRA-1000BuenosAiresTel.0054/1145800444Fax.0054/1145800440
Belgium and LuxembourgEberca bvbalResearch Park HaasrodeEsperantolaan 2B - 3001 Leuven HaasrodeTel.0032/16-402500Fax.0032/16-400515
Chilefür Bootsheizungenforboatheaters/pour bateau chauffagesNauticentroLtda.Tomas Moro 135Las Condes - SantiagoTel.0056/2-2014966Fax.0056/2-2015635
People‘s Republic of ChinaEberspaecherAutomotiveTechnology(Beijing) Co., Ltd.B1-1XinchengIndustrialParkKechuangStreetNo.2,BDABeijing 100023People‘s Republic of ChinaTel. 0086 10 6789 2686Fax. 0086 10 6789 2636
DenmarkEberspächer DanmarkLiterbuen 9DK - 2740 SkovlundeTel.0045/44-853030Fax.0045/44-853039Estland
EstoniaHesyco Group OÜLüli 1EE - 10112 TallinnTel.00372/3848890/891Fax.00372/3848892
FinlandWihuriOyAutolaManttaalitie 9SF - 01510 Vantaa 51Tel.0035/89-825851Fax.0035/89-82585207
FranceEberspächerS.A.S.Z.A.C.laCléSaintPierre3 rue Blaise PascalF - 78996 Elancourt CedexTel. 0033-1-30 68 54 54Fax. 0033-1-30 68 54 55
GreeceMARCONIHELLASS.A.Souliou 2 – 4GR14343N.HalkidonaAthenTel.0030/2102513500Fax.0030/2102528854
Great BritainEberspächer UK Ltd.Headlands Business ParkSalisbury Road, Ringwood GB - Hampshire BH 243 PBTel.0044/1425-480151Fax.0044/1425-480152
ItalyEberspaecher S.r.l.Via del Canneto 45I - 25010 Borgosatollo (BS)Tel.0039/03025076-1Fax.0039/0302500307
JapanWhiteHouseCo.,Ltd.10-4 Obata-MiyanokoshiMoriyama-KuNagoya463-0052JPTel.0081/527763811Fax.0081/527763855
Canada Espar Products Inc.6099AVipondDriveCDNMississaugaOntario L5T 2B2Tel.001/9056700960Fax.001/9056700728
KoreaHyundaiMillate2Cha,A-405# 1303 Baek Seok-Dong, islan-dongkuKoyang-City Kyungki-DoTel.+82(31)932-3411/12Fax.+82(31)932-3416
LatviaTrans Baltic Trading CorporationMaskavas iela 449LV - 1063 RigaTel.00371/7-266323Fax.00371/7-187967
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Republic MoldaviaTC-IUSTINIAN140 Hinchesti Str., of.9MD - 2070 KishinevTel.003732/727883,738710Fax.003732/727883
NetherlandsEberca B. V.Marconistraat 2NL-3281NBNumansdropTel.0031/1866-21955Fax.0031/1866-21818
NorwayEberspächerNorgeTrollåsveien 34N1414TrollåsenTel.0047/66823050Fax.0047/66823058
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Service7Representatives abroad
Dated 10.2007
Austria Eberspächer Ges.m.b.H.IZNÖ-Süd2,Hondastraße2,Obj.M47A-2351WienerNeustadtTel.0043/(0)2236677144-0Fax.0043/(0)2236677144-42
PolandEberspächer Sp.zo.oWysogotowo K. Poznaniaul. Okrezna 17PL- 62081 PrzezmierowoTel. 0048 / 61 - 816 18 50Fax. 0048 / 61 - 816 18 60
RussiaJSC OTEMВерхняя Красносельская улица 2RUS - 107140 MoskauTel. 007 / 49 56 45 59 79Fax. 007 / 49 56 47 13 24
SwedenEberspächerABBox 2103S - 12823 SkarpnäckTel.0046/86831134Fax.0046/87249040
SwitzerlandTechnomagAGFischermättelistr. 6Ch - 3000 Bern - 5Tel. 0041 - 31 379 81 21Fax. 0041 - 31 379 82 50
Slovak RepublicMolpir, spol.s.r.o.Hrachova 30SK-821 05 BratislawaTel.00421/243191218Fax.00421/243191220
SloveniaEberspaecher Gesellschaft m. b. H.Podružnica SLOCelovška cesta 2281000 LjubljanaTel.00386/15187052Fax.00386/15187053
Spain – PortugalPedro Sanz Clima S.L Avda.IngenieroTorres Queredo, 6E - 28022 MadridTel.00349/1-7613830Fax.00349/1-3294231
Czech RepublicEberspächer Praha s r.o.AREÁL ZÁLESÍPod Višňovkou 29CZ 140 00 Praha 4 – KrčTel. 00420 / 234 035 800Fax. 00420 / 234 035 810 und 820
TurkeyASCAOtomotivLtd.Sti.Ikitelli Organize Sanayi BölgesiDolapdereSanayiSitesi1.AdaNo.38TR-34760Ikitelli/IstanbulTel. 0090 212 - 549 86 31Fax. 0090 212 - 549 33 47
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Liberatus Hungary Trade and Services Ltd.Roźalia park 6H - 2051 BiatorbágyTel. 0036 23 312 398Fax. 0036 23 313 064
UkraineGeruk+Kul.Dobrovolskogo3/4UA-18006TscherkassyTel.0038/0472310800Fax.0038/0472310801
BelarusBelvneshinvest Per.1-yiIzmajlowskij.51/2BY-220131MinskTel.00375/172371437Fax.00375/172371716
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Lists8
AAccidentprevention .............................................................. 4Adaptercable ......................................................... 13, 14, 16ADR/ADR99 ...................................................................... 7AMPreleasetool ................................................................ 21Assemblydrawing .............................................................. 22
CCancel the control box lock .............................. 13, 15, 16, 17Certification ........................................................................ 51Check flame sensor ............................................................ 38Check overheating sensor .................................................. 37Check temperature sensor ................................................. 37Circuit diagrams ............................................. 42, 44, 47 – 50Combustion air blower unit ......................................... 23 – 34Combustion chamber ..................................... 22, 23, 27 – 29Contents .......................................................................... 2, 3Control and safety devices .................................................... 7Controlbox/blowerunit ............................................ 24 – 34Cutaway view ....................................................................... 5
DDeclaration of conformity .................................................... 51Delivery curve of water pump ............................................. 11Description of functions ........................................................ 6Diagnostic unit .............................................................. 13, 14Diesel – commercially available ..................................... 8 – 10Disposal ............................................................................. 51
EEasyStartR+radioremotecontrol ................................ 13, 17EC Declaration of Conformity .............................................. 51EDiTH diagnostics tool ................................................. 13, 16Electrical power consumption ....................................... 8 – 10EMC directive ..................................................................... 55Emergency off ...................................................................... 7Emergency shutdown ........................................................... 7Environment ....................................................................... 51
FFAME ............................................................................. 8, 55Fault code display ....................................................... 18 – 20 Fault description ......................................................... 18 – 20Fault diagnosis ........................................................... 13 – 17Flame sensor ................................................... 23, 26, 27, 30Forced shutdown ................................................................. 7Foreword .............................................................................. 4Fuel .............................................................................. 8 – 10Function ......................................................................... 5 – 7
GGlow plug ................................................... 23, 26, 27, 29, 31
HHeat exchanger .................................................................. 23Heating mode ....................................................................... 6
IIgnition air drillhole .............................................................. 35Individual parts list .............................................................. 23Introduction .................................................................... 2 – 4
LList of abbreviations ............................................................ 55Lists ............................................................................. 54, 55
MMeasurefuelquantity .......................................................... 40Minimum water flow rate ............................................... 8 – 10
OOverheating sensor .......................................... 23, 24, 33, 37
PParts list circuit diagram .......................................... 43, 45, 46Picture symbols .................................................................... 4Power consumption ..................................................... 8 – 10Product information ...................................................... 8 – 11
QQuality management ........................................................... 51Quality ................................................................................ 51
RRated voltage ............................................................... 8 – 10Remedial action ......................................................... 18 – 20Remove/installglowplug .................................................. 35Repair instructions ...................................................... 21 – 40Representatives abroad ................................................ 52, 53Rewiring cable harness connector ...................................... 41
SService ....................................................................... 51 – 53Switching on ......................................................................... 6
TTechnical data .............................................................. 8 – 11Temperature sensor .......................................... 23, 24, 33, 37Testingequipment .............................................................. 13Troubleshooting .......................................................... 12 – 20
WWaterpump ..................................................... 23, 25, 33, 39Wiring ................................................................................. 41
List of keywords A – ZKeyword Page Keyword Page
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55
Lists8List of abbreviations
ADREuropean agreement about the international transport of dan-gerous goods on the road.
ADR99Dangerous goods regulations for France.
EC type-approvalPermit awarded by the Federal Vehicle Office for the produc-tion of a heater for installation in motorised vehicles.
EMC directiveElectromagnetic compatibility.
JE-partnerJ. Eberspächer partner.
FAME (biodiesel)FAMEfordieselenginesaccordingtoDINEN14214