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TRF Simulator Update January 2019 D. LaPointe, P.Eng. Senior Manager Simulator Training Phil Perry, Ph.D., P.Eng. Senior Consultant

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Page 1: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

TRF SimulatorUpdateJanuary 2019

D. LaPointe, P.Eng.Senior ManagerSimulator Training

Phil Perry, Ph.D., P.Eng.Senior Consultant

Page 2: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

OverviewSimulator Operations10 operating CANDU reactors2 sites: Pickering and Darlington4 full-scope control room simulators3 fuel handling simulations

13 classroom simulators100+ network / desktop simulators

46 years of simulator history

Page 3: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

ALITHYA: COMPANY OVERVIEW

> North American strategy and digital technology leader > Specialized in designing and building innovative and efficient digital

Engineering and IT solutions for complex business challenges

> 2,000 professionals > Activities and offices in Canada, the United States and Europe

> Founded in 1992> Stock symbol: TSX: ALYA, NASDAQ: ALYA

Page 4: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Overview: Darlington (4 units)4-Unit CANDU plant located on Lake OntarioTritium Removal Facility indicated

Page 5: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Located behind DarlingtonPerforms D2O (heavy water) cleanup for OPG, Bruce Power, and international customers. Why do we do this?

Note: 360kg/h feed rate, moderator for 1 unit is 237 Mg to 311 Mg

Page 6: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and
Page 7: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Project Components(ordered by cost)

1. ABB Control System2. Model port /

Integration3. Room Construction4. Virtual Control panels

- Graphics- Monitors- Physical wall

Page 8: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Simplified Overview of Process

8…additionally: the station D2O upgrader is at the TRF

Page 9: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Control SystemABB providing hardware and software.

AC800M controllers (emulation).

HMI Operator and Engineering workstations.

Simulator capabilities including Store/Restore/Freeze/Unfreeze.

Treated as black box in simulation.

Re-tuning of PID controller parameter may be required.

Page 10: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

ModelingPhase 1: • Port old engineering test bed

software (Pascal -> C/C++)• Drive Control Room Light

Panels• Basic malfunctions

Phase 2:• Improve fidelity• Add more malfunctions

Challenges:• Understanding the TRF

processes• Maintaining real-time

responseOld “Simulator”, Engineering Test Bed

Page 11: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Modeling – Clean up of Heavy Water

Vapour Phase Catalytic Exchange

Page 12: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Modeling – Removal of Tritium

Low Tritium Distillation Column

Page 13: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Modeling - Cryogenic Refrigeration System

Page 14: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and
Page 15: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Control Panel(Graphics)

Physical Control Panels obsolete

4K Commercial Displays

Scalar Vector Graphics (SVG) used with custom-written browser for “Light Panels”

DataViews used for 5 traditional control panel sections and instructorschematics

Page 16: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Control Panel(Mounts)

Custom designed and built byA&C Tool (Bowmanville)

Try to mimic look & feel of real control room.

Is it a classroom?Or is it a full-scope?

Page 17: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Training Centre Facilities Modification

“The hardest part of any nuclear simulator project is the construction of the room it is located in.”

Cost of facility space: very high!

Page 18: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Facilities Modification

Scheduled start: Oct 9th

Actual start: Dec 6th

Delays:Drawing ErrorsConstruction IslandIsolationsWork ProtectionHVAC

Page 19: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Real TRF is currently in OutageSimulator Installation: April?Project Completion: Year End

Page 20: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

People: OPG

Page 21: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

People: Alithya

Page 22: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

People: ABB TeamBurlington(Canada)

India

Belgium(HMI)

Belgium

Page 23: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

People: Kemp Construction

Joe from Kemp representsAbout 30 people in this pic.

Page 24: TRF Simulator Update - Society for Modeling and Simulation ... · ALITHYA: COMPANY OVERVIEW > North American strategy and digital technology leader > Specialized in designing and

Wrap up &Questions

Risks: TRF … is need justified? Yes. Maybe.

What is the regulatory basis?WANO perception?Regulator perception?