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16-07-2017 1 TREATMENT OF AGRO-INDUSTRIAL AND TEXTILE WASTEWATERS BY FENTON BASED PROCESSES José Alcides Peres Universidade de Trás-os-Montes e Alto Douro (UTAD) Vila Real, Portugal 2nd Summer School on Environmental Applications of Advanced Oxidation Processes Porto, Portugal, July 10-14, 2017 Agro-industries are one of the main sources of water pollution in the industrial sector. Some agro-industrial wastewaters cannot be effectively treated by conventional biological processes due to their high toxicity, low biodegradability and seasonal production. 1. INTRODUCTION 2

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  • 16-07-2017

    1

    TREATMENT OF AGRO-INDUSTRIAL AND TEXTILE WASTEWATERS BY FENTON BASED

    PROCESSES

    José Alcides PeresUniversidade de Trás-os-Montes e Alto Douro (UTAD)

    Vila Real, Portugal

    2nd Summer School on Environmental Applications of Advanced Oxidation ProcessesPorto, Portugal, July 10-14, 2017

    • Agro-industries are one of the main sources of waterpollution in the industrial sector.

    • Some agro-industrial wastewaters cannot be effectivelytreated by conventional biological processes due to their hightoxicity, low biodegradability and seasonal production.

    1. INTRODUCTION

    2

  • 16-07-2017

    2

    • Advanced oxidation processes (AOPs), a chemical approach,can be used to oxidize organic compounds found inwastewaters which are difficult to handle biologically intosimpler end products.

    • AOPs involve the generation of free hydroxyl radical (HO˙), apowerful, non-selective chemical oxidant.

    • Hydroxyl radical is one of the most active oxidizing agentsknown. It acts very rapidly with most organic molecules withrate constants in the order of 108 – 1011 M-1 s-1.

    1. Introduction

    3

    Standard reduction potential of some oxidizing agents

    Oxidising agent Eº (V, 25ºC)Fluor 3.03

    Hydroxyl radical 2.80Atomic oxygen 2.42

    Ozone 2.07Hydrogen peroxide 1.78

    Hydroperoxil radical 1.70Permanganate 1.68

    Hipobromure acid 1.59Chlorine dioxide 1.57

    Hypochlorous acid 1.49Hypoiodide acid 1.45

    Chlorine 1.36Bromide 1.09Iode 0.54

    1. Introduction

    4

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    3

    Depending upon the nature of the organic species, generatedhydroxyl radicals can attack organic structures by four mainmechanisms :

    (a) hydrogen abstraction RH + HO R + H2O

    (b) radical additionHO + X2C=CX2 X2C(OH)-CX2

    (c) electron transfer RX + HO RX+ + HO-

    (d) radical combinationHO + HO H2O2H2O2 + HO HO2 + H2O

    1. Introduction

    5

    2. FENTON PROCESSES

    2.1. Fenton reagent

    For over a century (1894) it was first described by Henry Fenton (England)the catalytic oxidation of tartaric acid in the presence of Fe2+ andhydrogen peroxide.The oxidation mechanism of this system is due to the reactivity ofhydroxyl radicals generated in acid medium, by the catalyticdecomposition of hydrogen peroxide in the presence of Fe2+:

    Fe2+ + H2O2 Fe3+ + HO- + HO. k = 76 M-1s-1

    6

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    4

    OH Fe HO Fe 32 2222 HO OH HO OH

    HO Fe HO Fe 23

    22

    H O Fe HO Fe 22

    23

    .2

    222

    3 HO H Fe OH Fe

    The catalytic action is enhanced by the reduction of Fe3+ to Fe2+ .

    In Fenton's reagent, in addition to the basic reaction (initiation step), it ispossible to provide various competitive reactions involving Fe2+, Fe3+,H2O2 and HO radicals:

    2.1. Fenton reagent

    7

    Agro-industrial wastewater treatment – North of Portugal

    Olive mill wastewater (OMW) Winery wastewater (WW) Candied fruit wastewater

    and also:

    Textile industry wastewater

    1. Introduction

    8

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    5

    9Douro Valley

    10Douro Valley

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    6

    pHBOD5 COD TSS VSS Oil and fatsTotal polyphenolsN KjeldahlBOD5/COD

    4.832 00092 50067 07039 920

    6272 095

    3900.346

    6.0 – 9.040

    15060-

    150.515-

    Parameter Olive mill wastewater(batch process)

    Limit value(DL 236/98) Units

    -mg O2/L

    mg O2/L

    mg/L

    mg/Lmg/L

    mg/L

    mg/L-

    Characteristics of olive mill wastewater (OMW)

    1. Introduction

    11

    COOH

    OH

    CH=CHCOOH

    OH

    CH=CHCOOH

    OH

    OH

    CH=CHCOOH

    OCH 3

    OH

    COOH

    OCH 3

    OH

    COOH

    OH

    OH

    COOH

    OH

    OH

    COOH

    OCH 3

    COOH

    OCH 3H3CO

    OCH 3

    COOH

    OH

    OCH 3H3COOCH 3

    ácido p-hidroxibenzóico

    ácido p-cumárico ácido cafeico ácido ferúlico

    ácido -resorcílico ácido protocatéquico ácido vanílico

    ácido verátrico ácido 3,4,5-trimetoxibenzóico ácido siríngico

    Phenolic acids- Present in OMW

    12

    In our study of OMW treatment we thought it would be important to begin by understanding the effect of the FR on phenolic acids.

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    7

    a) Effect of molar ratio H2O2/pHB acid (4:1)

    0 10 20 30 40 50 60

    0

    20

    40

    60

    80

    100

    Molar ratioH

    2O

    2:ác.pHB

    8:1 without Fe2+

    1:1 2:1 3:1 4:1 5:1 8:1 10:1 20:1

    p-hy

    drox

    yben

    zoic

    aci

    d (m

    g/L)

    Reaction time (min)

    Fenton reagent – (1) p-hydroxybenzoic acid

    2.1. Fenton reagent

    13

    p-hydroxybenzoic acid

    We began by studying the pHB acid: taken as compound model.

    b) Effect of pH(pH=3.0-3.5)

    c) Effect of temperature(T=30oC)

    INFLUENCE OF OPERATING VARIABLE

    1 2 3 4 5

    0

    20

    40

    60

    80

    100

    pHB

    aci

    d de

    grad

    atio

    n (%

    )

    pH

    0 10 20 30 40 50 60

    0

    20

    40

    60

    80

    100

    Temperature 10º C 20º C 30º C 40º C 50º C

    p-hy

    drox

    yben

    zoic

    aci

    d (m

    g/L)

    Time (min)

    2.1. Fenton reagent

    14

    Fenton reagent – (1) p-hydroxybenzoic acid

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    8

    0 10 20 30 40 50 60

    0

    20

    40

    60

    80

    100

    Razão molar H2O2:Fe2+

    30:1 - (20,1 mg Fe2+/L)

    15:1 - (40,2 mg Fe2+/L)

    3:1 - (201,0 mg Fe2+/L)

    Áci

    do p

    -hid

    roxi

    benz

    óico

    (mg/

    L)

    Tempo de reacção (min)

    0 10 20 30 40 50 60

    150

    200

    250

    300

    350

    400

    450

    500

    550

    Razão molarH2O2:ác.pHB

    R=1 R=2 R=3 R=4 R=5O

    RP (m

    V)

    Tempo de reacção (min)

    e) ORP variationd) Effect of Fe2+ concentration([H2O2]/[Fe2+] = 15)

    2.1. Fenton reagent

    INFLUENCE OF OPERATING VARIABLE

    Fenton reagent – (1) p-hydroxybenzoic acid

    15

    - It is observed a large increase in ORP value immediately after the addition of H2O2

    RR

    lnkk

    BB

    ln 0R

    B0

    Oxidation experiments were performedwith the Fenton reagent using thecompetitive kinetic method (Haag andYao, 1992). We used mixtures of thesephenolic acids, with p-HB acid alwaysbeing present as reference compound.

    - This allowed us to calculate the rateconstants (30°C, pH=3.5) of the reactionsbetween the hydroxyl radicals and thedifferent phenolic acids.

    Fenton reagent – (2) Phenolic acids

    2.1. Fenton reagent

    16

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    Phenolic acid kOH (x 109 ) (L/mol.s)

    Ferulic acidp-Coumaric acidVeratric acidp-hydroxybenzoic acid-Resorcilic acidCafeic acidSiringic acidVanillic acid3,4,5-Trimetoxybenzoic acidProtocatechuic acid

    3.842.532.212.192.171.801.731.471.240.67

    Fenton reagent – (2) Phenolic acids

    Competitive kinetic method

    2.1. Fenton reagent

    17

    0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,48,9

    9,0

    9,1

    9,2

    9,3

    9,4

    9,5

    9,6

    log

    k HO

    ·

    iINDUC

    COOH

    OCH3OCH3

    H3CO

    COOH

    OCH3OH

    H3CO

    COOH

    OCH3OH

    C H C O O H C H

    O H

    O H

    C O O H

    O H

    O H

    COOH

    OCH3OCH3

    C O O H

    O H

    O H

    C H C H C O O H

    C H 2 C H 2 C O O H

    O H

    COOH

    Logarithmic representation of hydroxyl reaction constants versus Hammettconstants of the substituents for the reaction of phenolic acids with HOradicals.

    18

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    10

    Fenton reagent – (3) Olive mill wastewater

    Stage 1:COD + H2O2 + Fe2+ species partially oxidized (1)

    Stage 2:species partially oxidized + H2O2 + Fe2+ CO2 + H2O + inorganic salts (2)

    In this case, we took as reference a global parameter: the COD value.

    The reduction of COD by the Fenton reagent can be summarized as follows:

    2.1. Fenton reagent

    19

    0 5 10 15 20 25 30 35

    0,0

    0,5

    1,0

    1,5

    2,0

    2,5

    3,0

    3,5

    4,0

    4,5

    5,0

    5,5

    Temperature 10ºC 20ºC 30ºC 40ºC 50ºC

    ln[(

    COD

    0-CO

    Din

    f)/(C

    OD

    -CO

    Din

    f)]

    Time (min)

    .tk)COD (COD)COD(CODln D0

    b) Kinetic model

    0 10 20 30 40 50 600

    10

    20

    30

    40

    50

    60

    70

    H2O2/COD=1.75 H2O2/COD=1.05 H2O2/COD=0.35

    CO

    D re

    mov

    al (%

    )

    Reaction time (min)

    a) Influence of operating variables

    Experiments with Fenton's reagent toassess the effect: concentration of H2O2 Fe2+ concentration temperature initial pH

    Numerator and denominator aresubtracted by the COD valuesremaining after a long time period.

    Fenton reagent – (3) Olive mill wastewater

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    11

    Ponderal ratio R=H2O2/COD effect in COD reduction of OMW and

    sludge percentage reduction. (Conditions: temperature=30ºC, pHinitial = 3,5 e molar ratio H2O2/Fe2+ = 15:1).

    A. Fenton reagent + B. Coagulation/Floculation/Decantation with Ca(OH)2

    0,0 0,5 1,0 1,5 2,0 2,5 3,0

    0

    5000

    10000

    15000

    20000

    25000

    30000

    35000

    CODfinal

    CO

    Dfin

    al (m

    g O

    2/L)

    R=H2O

    2/COD

    8

    12

    16

    20

    24

    28

    32

    Slud

    ge (%

    v/v

    )

    Sludge

    2.1. Fenton reagent

    21

    Fenton reagent – (3) Olive mill wastewater

    2.2. Photo-Fenton process

    In aqueous solution, the ferric ion (Fe3+) tends to form several complexes.

    Fe(OH)2+ complex is the dominant for the pH range 2.5-5.0 and absorbsradiation in the UV range with larger absorption coefficient than Fe3+ (aq).

    Its photolysis leads to the formation of Fe2+ ions and HO :

    Fe(OH)2+ + h Fe2+ + HO

    The Fe2+ generated during irradiation, in the presence of H2O2, reacts with thisgiving sequence to the Fenton reaction. In this context, the reaction is catalytic andis established a cycle in which Fe2+ is regenerated.

    2.2. Photo-Fenton process

    22

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    End products

    CO2+ H2O

    Fenton’s reagent

    UV

    UV

    The high efficiency of photo-Fenton process is due to the formation of more hydroxyl radical than the Fenton reagent.

    Photo-Fenton process

    2.2. Photo-Fenton process

    23

    Dye degradation Reactive Black 5 by photo-Fenton process

    Reactive Black 5 (RB5)

    • Azo dye (N=N) reactive type

    N NNaO3SOCH2CH2O2S SO3Na

    HO

    H2N

    SO3NaN NNaO3SOCH2CH2O2S

    2.2. Photo-Fenton process

    24RB5 as a representative dye pollutant of textile wastewaters

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    13

    0 50 100 150 200 2500

    20

    40

    60

    80

    100

    H2O2 UV UV and Fe H2O2 and UV Fenton Photo-Fenton

    Perc

    enta

    ge o

    f rem

    aini

    ng

    Time (min)

    - Comparison between different oxidantsRB5 degradation

    CRB5 =1,0x10-4 mol/L; CFe2+=1,5x10-4 mol/L; CH2O2 = 7,3x10-4 mol/L;

    Temperature = 20oC; UV lamp = Heraeus TNN 15/32

    2.2. Photo-Fenton process

    25

    After 15 min we have 99% of RB5degraded

    200 300 400 500 600 700 800

    0

    1

    2

    3

    4

    5

    A..K

    Abs

    orba

    nce

    Wavelength (nm)

    Spectrum UV/VIS: evolution over time - photo-Fenton process

    0 min

    .

    .

    1 Hora

    15 seg

    0 min

    30 seg

    N NNaO3SOCH2CH2O2S SO3Na

    HO

    H2N

    SO3NaN NNaO3SOCH2CH2O2S

    310 nm – aromatic fraction595 nm – color

    2.2. Photo-Fenton process

    RB5 degradation

    26

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    14

    2.3. Iron complexes in Fenton and photo-Fenton reactions

    The use of iron complexes in the degradation of organic contaminants inphoto-Fenton reaction allows the stabilization of iron in a wider range ofpH values.

    • The iron complex also contributes to increasing the light absorptionefficiency by extending the range of absorption of the reaction mediumfor the visible region.

    – Its photolysis is sensitive to radiation with wavelengths between 200 and 500 nm.

    • Potassium ferrioxalate is a Fe3+ complex used in photochemicalapplications and photo-Fenton processes.

    2.3. Ferrioxalate

    27

    • The photolysis of Fe3+-oxalate (ferrioxalate) complex generates Fe2+ ionsin acid solution, with a quantum yield () known ( = 1.0-1.2).

    • Can be expressed by the following reactions:

    4224223342 OCO2CFehν)OFe(C

    22422334242 2COO3CFe)OFe(COC

    22242 2COOOOC

    Adding H2O2 photochemical reduction of Fe3+ complex combines with theFenton reaction generating hydroxyl radicals:

    OHHO)OFe(ChνOH)OC(Fe 422242

    2.3. Ferrioxalate

    28

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    15

    200 300 400 500 600 700 800

    0

    1

    2

    3

    t=60 mint=0 min

    Abs

    orvâ

    ncia

    Comprimento de onda (nm)

    0 10 20 30 40 50 600

    20

    40

    60

    80

    100

    Time Evolution: Ferrioxalate/H2O2/Solar light Fenton/UV-C

    RB5

    Dec

    olor

    izat

    ion

    (%)

    Time (min)

    Discolouration high and very similar:

    • Photo-Fenton = 98.7%• Ferrioxalate/H2O2/sunlight = 96.1%

    Photo-Fenton

    Fe2+ + H2O2 Fe3+ +OH- + HO•

    H2O2 + h (UV) 2HO

    Fe3+ + H2O + h (UV) Fe2+ + H+ + HO•

    Ferrioxalate

    [Fe(C2O4)3]3- + h (solar) Fe2+ + 2C2O42- + C2O4-•

    C2O4-• + [Fe(C2O4)3]3- Fe2+ + 3C2O42- + 2CO2

    C2O4-• + O2 O2-• + 2CO2

    Comparison between ferrioxalateprocess/H2O2/sunlight and photo-Fenton

    Reactive Black 5 (RB5)

    2.3. Ferrioxalate

    29RB5 can be effectively decolorized using Fenton/UV-C and ferrioxalate/H2O2/solar radiation processes with a small difference between the two processes.

    2.4. Photo-Fenton with solar radiation

    The efficiency in the degradation of different classes of compounds hassuggested the photo-Fenton process activated by solar radiation as veryattractive.

    Different designs of solar photocatalytic reactors:(a) no concentrating system(b) PTC - Parabolic concentrating reactor(c) CPC – Compound Parabolic Collector

    2.4. Photo-Fenton with solar radiation

    30

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    CPC

    Tank

    Pump

    CPC

    Tank

    Pump

    20 l·min-1

    CPCs (Vi = 22 l) 3 x 1.03 m2

    Picture and schematic representation of the CPC reactor

    Compound Parabolic Collector:- 3.1 m2 irradiated surface- fixed platform tilted 37º (local latitude)

    Photochemical solar winery wastewater treatment in a CPC reactor

    Normalized illumination time (t30W)

    t30w,n = t30w,n-1 + Δtn T

    i

    VVUV

    30, Δtn = tn - tn-1

    Constant solar UV power of 30 W/m2 (typical solar UV power on a perfectly sunny day around noon).UV is the average solar ultraviolet radiation measured during Δtn.

    2.4. Photo-Fenton with solar radiation

    31

    Simulated winery wastewater performed from:- Wine- Grape juice- Wine + grape juice- Enologic additives

    Winery wastewater characteristics

    2.4. Photo-Fenton with solar radiation

    Effluent Synthetic sample pH Conductivity(S/cm)

    TOC(mg C/L)

    COD(mg O2/L)

    Total polyphenols(mgGallic acid/L)

    WV Wine 3.8 152 1155 4440 93

    WG Grape juice 4.3 107 1185 4500 112

    WWWine + Grape

    juice(50:50)

    4.1 124 1165 4474 103

    32

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    -50 0 50 100 150 200 250 300 350 400 450 500 550

    0,0

    0,2

    0,4

    0,6

    0,8

    1,0

    TOC

    /TO

    C0

    t30W

    ■ wine with 55 mg/L Fe2+○ grape juice with 55 mg/L Fe2+▲ wine + grape juice with 55 mg/L Fe2+● wine + grape juice with 20 mg/L Fe2+

    For t30W equal to 400 minutes:- wine: reduction of 54% TOC- grape juice: reduction 93% TOC

    Wine + grape juice (50:50): - reduction 90% TOC (55 mg/L Fe2+)- reduction 86% TOC (20 mg/L Fe2+)

    Solar photo-Fenton system

    Photo-Fenton removes 98% of the COD load in the winerywastewater after a t30W of 82 min.

    2.4. Photo-Fenton with solar radiation

    33

    - Toxicity decreases during the photo-Fenton reaction very significantly from 48% to 28%. At the same time,TP decrease 92%, improving wastewater biodegradability.

    • Experimental – Physicochemical characterization

    (candied fruit wastewater)– UV-A LED photo-Fenton

    • H2O2 (mg/L)• Fe3+ (mg/L) • Reaction time (min)

    • Radiation source

    • pH adjustment to 3;• Iron addition;• H2O2 addition and

    simultaneously UV LED ON.

    UV LED sytem I96 InGaN Roithner RLS-

    UV370E LEDs(23 W/m2) – 370 nm

    UV LED sytem II12 InGaN RoithnerAPG2C1-365E LEDS

    (70 - 85 W/m2) – 365 nm

    2.5. Photo-Fenton with LEDs

    2.5. Photo-Fenton with LEDs

    LED = Light Emitting Diode

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    ParameterValues

    Sample A Sample B Sample C

    pH (escala Sorensen) 9.78 3.50 6.95

    Eo (mV) -140 212 17

    Conductivity (µS/cm) 3 820 8 304 8 578

    Turbidity (NTU) 410 359 633

    Total Suspended Solids

    (mg/L)1100 1420 1850

    Volatile Suspended Solids

    (mg/L)125 265 -

    COD (mg O2/L) 22 932 20 902 35 369

    BOD5 (mg O2/L) 1 400 3 300 6 600

    Toatal Polyphenols

    (mg galic acid/L)142 403 384

    Biodegradability Index = BOD5/COD

    BI < 0.4 Non biodegradable

    0.4

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    19

    Biological treatment

    0.19

    0.56

    2.5. Photo-Fenton with LEDs

    Improvement in the biodegradability index

    37

    Subsequent biodegradability of treated effluents increased, allowing the application of a biological treatment step after the photochemical/CFD with 85 W/m2.

    In this work we presented different case studies involving the Fenton process:

    Fenton classic p-HB acid, phenolic acids, OMW Photo-Fenton process RB5, textile wastewater Iron complexes (ferrioxalate) RB5 Photo-Fenton with solar radiation winery wastewater Photo-Fenton with LEDs candied fruit wastewater

    Homogeneous Fenton processes are relatively simple, environmentallyfriendly, versatile and economically competitive.

    In photo-Fenton processes solar radiation and UV-A LED radiation arealternatives to conventional UV lamps in terms of ecofriendliness, operationalcost and energy efficiency.

    3. CONCLUSION

    37

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    20

    Acknowledgements

    • Marco Lucas (U. Loughborough)• Javier Benitez (UEx)• Jesus Beltrán-Heredia (UEx)• Juan Garcia (UCM)• Joaquín Dominguez (UEx)• Sixto Malato (PSA)• Manuel Maldonado (PSA)• Gianluca Li Puma (U. Loughborough)• Jorge Rodriguez-Chueca (U. Rey Juan Carlos)• Pedro Tavares (UTAD)• Rui Boaventura (FEUP)

    Thank you very much for your attention

    Muchas gracias

    Merci bien

    Dziękuję

    Grazie mille

    Muito obrigadoJosé Alcides Peres (UTAD)

    Vila Real, Douro region