transmission - ecoboost (132kw/180ps) - sigma...(303-12a intak e air distribution and filtering -...
TRANSCRIPT
![Page 1: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/1.jpg)
2014 Ford Truck Escape 2WD L4-1.6L TurboVehicle > Transmission and Drivetrain > Automatic Transmission/Transaxle > Service and Repair > Overhaul > 6F35 -Automatic Transmission
TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA
Transmission - 1.6L EcoBoost (132kW/180PS)- Sigma
Special Tool(s)/ General Equipment
Materials
![Page 2: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/2.jpg)
Removal
1. Refer to: Jacking and Lifting - Overview See: Vehicle Lifting > Procedures > Jacking and Lifting (100-02 Jackingand Lifting, Description and Operation).
2. Remove the following items: 1. Refer to: Cowl Panel See: Cowl > Removal and Replacement > Cowl Panel (501-02 Front End Body Panels,Removal and Installation).
2. Refer to: Battery Tray See: Battery Tray > Removal and Replacement > Battery Tray (414-01 Battery, Mountingand Cables, Removal and Installation).
3. Refer to: Air Cleaner Outlet Pipe See: Air Cleaner Housing > Removal and Replacement > Air Cleaner Outlet Pipe(303-12A Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS)- Sigma, Removal and Installation).
3.
4.
![Page 3: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/3.jpg)
5.
6.
![Page 4: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/4.jpg)
7.
8. Use Special Service Tool: 303-1502 Lifting Device Engine.
![Page 5: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/5.jpg)
9. Use Special Service Tool: 303-F072 Support Bar, Engine. , 303-290B-18 Adapter for 303-290B. , 303-1502 LiftingDevice Engine.
10.
![Page 6: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/6.jpg)
11.
12.
![Page 7: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/7.jpg)
13.
14.
![Page 8: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/8.jpg)
15.
16. Refer to: Starter Motor See: Starter Motor > Removal and Replacement > Starter Motor (303-06A Starting System- 1.6L EcoBoost (132kW/180PS)- Sigma, Removal and Installation).
17.
![Page 9: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/9.jpg)
18. NOTICE: Only rotate the engine in a clockwise direction or engine damage will occur.
19.
![Page 10: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/10.jpg)
20. NOTE: If transmission disassembly or installation of a new transmission is necessary, drain the transmission
fluid. Torque : 106 lb.in (12 Nm)
21. Refer to: Front Halfshaft LH See: Constant Velocity Joint Boot > Removal and Replacement > Front Halfshaft LH(205-04 Front Drive Halfshafts, Removal and Installation).
Vehicles with front wheel drive (FWD)
22.
![Page 11: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/11.jpg)
23. NOTICE: Do not use a hammer to separate the tie-rod end from the wheel knuckle or damage to the wheelknuckle can result.
NOTICE: Use care when installing the tie-rod end separator or damage to the outer tie-rod end boot may occur. Use the General Equipment: Tie Rod End Remover
24. NOTICE: Do not use a prying device or separator fork between the ball joint and the wheel knuckle. Damage tothe ball joint or ball joint boot may result. Only use the pry bar by inserting it into the lower arm body opening.
NOTICE: Use care when releasing the lower arm and wheel knuckle into the resting position or damage to the balljoint seal and/or CV (constant velocity) joint boot may occur.
![Page 12: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/12.jpg)
25.
26.
![Page 13: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/13.jpg)
27.
All wheel drive (AWD)
28. Refer to: Transfer Case (308-07B Transfer Case, Removal).
All vehicles
29.
![Page 14: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/14.jpg)
30.
31.
![Page 15: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/15.jpg)
32.
33.
![Page 16: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/16.jpg)
34. NOTICE: Secure the transmission to the transmission jack with a safety strap.
Support the transmission with a transmission jack.
Use the General Equipment: Transmission Jack
35. NOTE: The transmission-to-engine bolts differ in length. Mark the bolts for correct installation.
![Page 17: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/17.jpg)
36. Use the General Equipment: Transmission Jack
37. Use Special Service Tool: 307-566 Retainer, Torque Converter.
![Page 18: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/18.jpg)
38. NOTICE: Failure to clean the tubes can result in transmission failure. transmission fluid cooler
If the transmission is to be overhauled or if installing a new or re-manufactured transmission, carry out thetransmission fluid cooler backflushing and cleaning. Clean the transmission-mounted transmission fluid coolertubes by hand.
Refer to: Transmission Fluid Cooler - Backflushing and Cleaning See: Fluid - A/T > Procedures > TransmissionFluid Cooler - Backflushing and Cleaning (307-02 Transmission Cooling - 6-Speed PowerShift Transmission -MPS6/6DCT450/6-Speed Automatic Transmission - 6F35, General Procedures).
Installation
1. Use Special Service Tool: 307-566 Retainer, Torque Converter.
2. Material : Motorcraft(R) Multi-Purpose Grease Spray / XL-5 (ESB-M1C93-B)
![Page 19: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/19.jpg)
3. NOTICE: If the transmission is not positioned on the dowel pins, damage to the transmission may occur. NOTE: If the dowel pins were pulled out of the engine block during removal, install new dowel pins in the engine
block.
4. NOTICE: Secure the transmission to the transmission jack with a safety strap.
Support the transmission with a transmission jack.
Use the General Equipment: Transmission Jack
5. Position the transmission behind the engine and remove the Torque Converter Retainer. Use Special Service Tool: 307-566 Retainer, Torque Converter. Use the General Equipment: Transmission Jack
![Page 20: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/20.jpg)
6. NOTE: Align the index-mark made during removal.
7. Use the General Equipment: Transmission Jack Torque : 35 lb.ft (48 Nm)
![Page 21: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/21.jpg)
8. NOTE: Install the different length bolts in the correct locations as noted during removal.
Torque : 35 lb.ft (48 Nm)
9. Torque : 18 lb.ft (25 Nm)
![Page 22: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/22.jpg)
10. Torque : 18 lb.in (2 Nm)
11. 1. Torque : 71 lb.in (8 Nm)
2. Torque : 18 lb.ft (25 Nm)
3. Torque : 18 lb.ft (25 Nm)
![Page 23: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/23.jpg)
12. Torque : 59 lb.ft (80 Nm)
13. Material : Threadlock and Sealer / TA-25-B Torque : 92 lb.ft (125 Nm)
![Page 24: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/24.jpg)
All wheel drive (AWD)
14. Refer to: Transfer Case (308-07B Transfer Case, Installation).
Vehicles with front wheel drive (FWD)
15.
16. NOTE: If the transmission has been replaced or overhauled, the halfshaft seals do not need to be replaced.
Refer to: Halfshaft Seal RH - FWD See: Seals and Gaskets, A/T > Removal and Replacement > Halfshaft Seal RH -FWD (307-01 Automatic Transmission - 6-Speed Automatic Transmission - 6F35, Removal and Installation).
17. NOTE: Remove the seal protector before completely installing the halfshaft.
Use Special Service Tool: 205-461 Protector, Differential Oil Seal (pair).
![Page 25: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/25.jpg)
18.
19. Torque : Stage 1: 44 lb.in (5 Nm) Stage 2: 18 lb.ft (25 Nm) Stage 3: 18 lb.ft (25 Nm)
![Page 26: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/26.jpg)
20. Torque : 97 lb.in (11 Nm)
21. Torque : 61 lb.ft (83 Nm)
![Page 27: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/27.jpg)
22. Torque : 35 lb.ft (48 Nm)
23. Torque : 44 lb.in (5 Nm)
![Page 28: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/28.jpg)
All vehicles
24. Refer to: Front Halfshaft LH See: Constant Velocity Joint Boot > Removal and Replacement > Front Halfshaft LH(205-04 Front Drive Halfshafts, Removal and Installation).
25.
26. NOTICE: Only rotate the engine in a clockwise direction or engine damage will occur.
New torque converter nuts.
![Page 29: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/29.jpg)
Torque : 35 lb.ft (48 Nm)
27.
28. Refer to: Starter Motor See: Starter Motor > Removal and Replacement > Starter Motor (303-06A Starting System- 1.6L EcoBoost (132kW/180PS)- Sigma, Removal and Installation).
29. Torque : 35 lb.ft (48 Nm)
![Page 30: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/30.jpg)
30. Torque : 18 lb.ft (25 Nm)
31. 1. Seal (7D258)
2. Backing ring (7J324) Material : Motorcraft(R) MERCON(R) LV Automatic Transmission Fluid (U.S.)/ XT-10-QLVC (U.S.) (WSS-M2C938-A) (MERCON(R) LV )
![Page 31: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/31.jpg)
32. Torque : 80 lb.in (9 Nm)
33. Torque : 46 lb.ft (63 Nm)
![Page 32: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/32.jpg)
34. Material : Threadlock and Sealer / TA-25-B Torque : 109 lb.ft (148 Nm)
35.
![Page 33: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/33.jpg)
36. Torque : 80 lb.in (9 Nm)
37. Torque : 18 lb.ft (25 Nm)
![Page 34: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/34.jpg)
38. Torque : 35 lb.ft (48 Nm)
39.
![Page 35: TRANSMISSION - ECOBOOST (132KW/180PS) - SIGMA...(303-12A Intak e Air Distribution and Filtering - 1.6L E coBoost (132kW/180PS)- Sigma, Remo val and Installation). 3. Refer to: Cowl](https://reader033.vdocuments.site/reader033/viewer/2022060910/60a5541886377e623124e72d/html5/thumbnails/35.jpg)
40. Install the following items: 1. Refer to: Battery Tray See: Battery Tray > Removal and Replacement > Battery Tray (414-01 Battery, Mountingand Cables, Removal and Installation). Refer to: Battery See: Battery > Removal and Replacement > Battery (414-01 Battery, Mounting and Cables,Removal and Installation).
2. Refer to: Air Cleaner Outlet Pipe See: Air Cleaner Housing > Removal and Replacement > Air Cleaner Outlet Pipe(303-12A Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS)- Sigma, Removal and Installation).
3. Refer to: Cowl Panel See: Cowl > Removal and Replacement > Cowl Panel (501-02 Front End Body Panels,Removal and Installation).
41. Refer to: Selector Lever Cable Adjustment - 6-Speed Automatic Transmission - 6F35 See: Shift Cable, A/T >Adjustments > Selector Lever Cable Adjustment - 6-Speed Automatic Transmission - 6F35 (307-05 AutomaticTransmission External Controls, General Procedures).
42. Refer to: Transmission Fluid Drain and Refill See: Automatic Transmission/Transaxle > Procedures >Transmission Fluid Drain and Refill (307-01 Automatic Transmission - 6-Speed Automatic Transmission - 6F35,General Procedures).
43. After completing the repairs perform the Misfire Monitor Neutral Profile Correction procedure.
44. NOTE: If a new solenoid body is installed, the solenoid body strategy must be updated.
Refer to: Transmission Strategy Download See: Automatic Transmission/Transaxle > Procedures > TransmissionStrategy Download (307-01 Automatic Transmission - 6-Speed Automatic Transmission - 6F35, General Procedures)