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Training Packaging solutions

Dear customers,

The regular updating of one‘s knowledge and abilities is a key to success in the modern working environment. The world of packaging procedures is also undergoing constant change - technology continues to develop, the need for knowledge grows, and existing knowledge must be regularly refreshed and expanded.

The growing demands on today‘s packaging solutions usually mean a higher level of machine complexity, which has to be mastered easily and above all reliably. A precondition of an efficient packaging procedure is therefore the perfect interaction between man and machine - from operation to servicing. It is for this reason that MULTIVAC offers you not only reliable machines and modern technology, but also a highly informative and varied training program with unique practical relevance. Qualified staff are more motivated and take pleasure in their work.

Benefit from our know-how and put together your own individual training program from our range of training courses, which are constructed on a modular basis. Our range comprises not only standard courses, but also customized training solutions for different target groups and requirement profiles.

The training courses take place in our modern Training Center with its large range of machines at our headquarters in Wolfertschwenden, as well as at our international Training Centers worldwide. If required, we can also offer you training on your own site. In all cases you can of course have trust in the high level of standardised MULTIVAC quality, which you have come to expect from our machines.

We would be very happy to advise you on the selection of training courses, which are best suited to your needs. Simply contact us to discuss it further.

We look forward to welcoming you.

With best wishes

Stefan Scheibel

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MULTIVAC training courses: This know-how pays off for you!

Quality, functionality and performance have the highest priority for our development engineers. But how can the potential of your packaging machine be fully utilised? How do you ensure that operation runs smoothly? And how do you ensure optimum safety?

To address these questions, we offer practical training courses for your employees. There is the widest range of course modules available, which you can book individually or in any required combination.

In addition to this, we also conduct training courses at your company and on your machines. With on-site training, the content of the course can be matched even more precisely to your requirements.

Information about the individual modules and our course dates can be found in the following pages or also on the Internet at: http://www.multivac.de/service-ersatzteile/training

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Page

Operation and safety thermoforming packaging machines 8Pneumatics 10Electrics 12Mechanical parts & Servicing thermoforming packaging machines 14Seminar for film and tray manufacturer 16MultiFreshTM thermoforming packaging machines 18Basic principles of packaging technology 22 Machine cleaning thermoforming packaging machines 24Chamber machines 26Traysealers 28Robotics 30Vision Systems 32

Registration, cancellation, hotel reservation 34

On-site training The training course at your company location 37

Contact 38

Contents

KeyOn-site training The training course at your company location(Information on page 37)

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Operation and safety Thermoforming packaging machines

The course participants are first familiarised with the safe handling of the machines. They learn step-by-step how the optimum production readiness of the MULTIVAC machine can be achieved. For the refresher of the knowledge, as well as safe and efficient operation of the machines, we recommend to refreshing this training annually.

Target group:Operators, machine supervisors, fitters and service personnel

Recommendation:None

Maximum number of participants:8

Duration: 2 days

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Contents: · Understanding the machine safety · Switching on the MULTIVAC machine · Feeding in the film · Processes in the forming station · Web advance · Loading rules · Performing of a vacuum test · Processes in the sealing station · Setting of the register mark control · Hygiene & disinfection

Training target: The participant will be able · to detect serious, safety-relevant faults · to operate the machine independently and safely · to prepare the machine for cleaning

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Pneumatics

This course conveys knowledge on the pneumatic system of a MULTIVAC packaging machine and its pneumatic modules.

Target group: Fitters and servicing staff

Recommendation: · Technical job or well-grounded technical understanding · Fundamental koowledge about the function of the machine · Participation on the module „Operation and safety Thermoforming Packaging

Machines“


Duration:2 days

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Contents: · Structure, function and servicing of the penumatic modules · Reading pneumatic diagrams · Functional principle of the forming and sealing method · Vacuum technology on the MULTIVAC packaging machine · Troubleshooting in practice

Training target:The participant will be able · to explain the structure and the functions of pneumatic modules · to start up pneumatic systems safely and properly · to read and understand pneumatic diagrams · to explain the pneumatic functions of a thermoforming packaging machine

and to enter the settings on the control terminal · to check the vacuum system and set it correctly according to quality

standards · to perform a systematic error search on pneumatic modules and resolve the

error

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Electrics

In this course, participants will become familiar with the electrical modules of a MULTIVAC packaging machine.

Target group:Service technicians, maintenance personnel

Requirement:Participants must be qualified electricians or qualified electricians for specified tasks

Recommendation:Participation in the module „Operation and safety of thermoforming packaging machines“


Duration:3 days

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Contents: · Function of the electrical components · Reading electrical circuit diagrams and circuit symbols · Basics of IPC controls IPC05, IPC06 and IPC07 · Creation of a data backup and retrieving the flash card · Safety technology basics in relay technology and TwinSAFE · Troubleshooting in practice

Training target:The participant · is familiar with the employed electrical components, can name them and

explain their functions is familiar with the employed circuit symbols · understands the structure of electrical circuit diagrams and can read and

understand them · knows the structure and functions of the various modules of the IPC control · learns about the options for troubleshooting in the various bus systems and

consolidates this knowledge with practical experience · knows the structure of safety circuits in relay technology and TwinSAFE · can create a data backup of operating parameters, as well as retrieve a new

flash card with a previously created disk image

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Mechanical parts & Servicing Thermoforming packaging machines

Here, the mechanical components are at the forefront. The various setting possibilities in the machine control are explained, as are the servicing and repair of modules.

Target group:Fitters and servicing staff

Recommendation: · Participation on the module „Operation and safety Thermoforming Packaging

Machines“ · Participation on the module “Pneumatics” · Participation on the module “Electrics” · Experience in diagnosis of occurred faults and whose reasons


Duration:3,5 days

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Contents: · Overview of safety systems · Preparing the cleaning · Servicing and overhaul of the pneumatic components · Servicing and diagnosis of the electric components · Explanation of chain and advance · Maintenance and adjustment of the die sets · Adjustment of the lifting units · Exchange and adjustment of cutting units · Cleaning of discharge conveyors

Training target: The participant will be able · to check safety components properly and repair them · to service and overhaul pneumatic modules · to prepare the machine properly for wet cleaning · to adjust the machine frame and the dies · to tension the chain correctly · to determine and adjust the cut-off length correction · to detect faults in the advance system and resolve them · to perform maintenance and inspection work on the dies, lifting units and

cutting units · to replace standard spare and wear parts

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Seminar for film manufacturer

On these two seminar days we intensively focus on the different sealing and forming processes of our Thermoforming Packaing Machines. In the practical part we gladly provide film producers the opportunity to test the behaviour of your film in our machines.

Target group:Film manufacturers and persons who are interested in the behavior of pa-ckaging materials on the Thermoforming Packaging Machine

Recommendation:None


Duration:2 days

Contents: · Different forming and sealing methods in theory and practice · Forming the film · Sealing (narrow upper web, wide upper web, MultiFreshTM) · Setting the parameters and personal practical exercises on different films · Chain and advance · Recognising misadjustments and settings of the cut-off-length

Training target:The participant will be able · to detect serious, safety-relevant faults · to operate the machine independently and safely · to prepare the machine for cleaning

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Seminar for tray manufacturer

In this training day we cover the different sealing methods and trays of our Traysealers. Also here the participant has the possibility to test the behavior of his trays on our machines.

Target group:Tray manufacturer and persons who are interested in the behavior of packaging material on Traysealers

Recommendation:None


Duration:1 day

Contents: · Explanation of the different sealing methods · Pressure control · Explanation of the Tray feeding systems

Training target:The participants will be able · to give setting tips on their materials in case of optimisation hints given via

telephone or at the customers‘ premises · to detect easily whether there is a operating error in case of complaints

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MultiFreshTM thermoforming packaging machines

MULTIVAC offers special MultiFresh™ thermoforming packaging machines for the production of vacuum skin packaging. The trainer explains the structure and the complex processes in the MultiFreshTM machine. The acquired theoretical knowledge will be deepened in practical sessions. Targeted tips and information help to avoid incorrect settings and to quickly detect faults.

Target group:Mechanics and maintenance officers

Recommendation:Participant shoulod have expert knowledge about MULTIVAC Thermoforming Packaging Machines


Duration:1 day

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Contents: · Function and adjustment of the upper web unwind · Function of the upper web heating · Structure of the sealing station · Sequence of processes

Training target:The participant will be able · to change the knives in the forming station · to perform a forming depth adjustment · to detect defects on the upper web unwind and perform the correct settings · to set the upper web heating station correctly · to understand the processes in the sealing station in detail · to recognise misadjustments and perform settings · to recognise technical faults and resolve them · to recognise faults in daily operation and find solutions

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Basic principles of packaging technology

This entry-level course conveys comprehensive, basic knowledge about the packaging sector. Starting with the question of why products are packaged, the participants learn about the different packaging materials and their properties, as well as about many other subjects. The participants also gain theoretical and practical knowledge about the various types of machines, their areas of use and their methods of operation.

Target groupCustomers and potential customers, buyers and salesmen for food products and packaging, product development staff, quality assurance personnel, marketing personnel, product managers, professors and teachers, any person looking to learn more about the world of packaging

Recommendation:None


Duration:2 days

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Contents: · Why products are packaged – background on various demans on the package · With what is packaged – backgrounds on the various packaging materials · Factors detrimental to foodstuffs - Fundamentals to the packaging of food · How products behave under vacuum · MULTIVAC packaging machines · MULTIVAC packaging technologies

Training target:The participant · understands why packages are necessary · knows the requirements for a package · understands the structure of a package · is informed about the different packaging films and those characteristics · has an overview about the portfolio of MULTIVAC packaging machines and

those function · know their way around different types of MULTIVAC packaging technology

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Machine cleaning Thermoforming packaging machines

The course participants begin by preparing a machine for cleaning. Then they learn step-by-step, how the machine should be cleaned and disinfected in accordance with the manufacturer’s standard. The machine is subsequently put back into operation.

Target group:Servicing and cleaning personnel

Recommendation:None

Maximum number of participants: 8

Duration:1 day

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Contents: · General information on cleaning · Intermediate disinfection · Performing daily cleaning · Intensive cleaning of all components · Disinfecting · Reassembly of the machine and putting it back into operation

Training target:The participant will be able · to prepare the entire machine for full cleaning · to perform cleaning · to perform intermediate disinfection · to clean all components · to disinfect the machine · to reassemble the machine and start it up safely

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Chamber machines

The course participant are first familiarised with the safe handling of the machines. Then they learn, step-by-step, about the technical and electronic construction of the machine. The focus is on machine maintenance and optimum production readiness.

Target group:Fitters and servicing staff

Recommendation:Technical job or fundamental technical understanding


Duration:1 day

Contents: · Operation of the machine · Functional principle of the machine · Technical structure of the machine · Vacuum technology

Training target:The participant · can operate the machine independently and safely · can detect and rectify faults

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Traysealer

Traysealer training courses are matched individually to your machine, the complexity of the application and the level of your employees knowledge. For example, training on the pneumatic, electrical and mechanical elements can be given from the basic level upwards. If your employee already have prior knowledge of Thermoforming Packaging Machines, we are able to supplement the existing knowledge with information relating to Traysealers.

Target group:Operators, fitters and servicing staff

Recommendation:None


Duration:1 – 3 days, depending on the chosen contents

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Contents:Function and operation · Explanation of the design features and functioning principle · Operation and safety · Format change · Creation of recipes · Sealing method · Information on troubleshootingElectrics · Diagnostic possibilities oft he cutting drivesMechanical parts · Film unwinds · Lifting units · Dies · Cutting unitsService notes

If traysealer customers are interested in pneumatic and / or electrical topics they can also book the „Pneumatic“ module (page 10) and the „Electric“ module (page 12). This course deals with all pneumatic and electric compo-nents which are built in a thermoforming packaging machine.

Training target:The participant · will know the design features and the functions of different traysealer types · will be able to set up the machine from scratch and operate it · will be able to perform service and installation work independently thanks to

the information on maintenance and installation · will know the possibilities on diagnosing Schneider drives

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Robotics

The participants of our robotic workshops get a step-by step-introduction to the functions and handling of MULTIVAC robot modules. In practical exercises in our demo booth, the participants learn the functions of single parameters as well as how to perform simple maintenance and service tasks for the daily operation of the system.The training content can be customised, depending on the participants.

Target group:Machine supervisors, fitters, servicing staff

Recommendation:None


Duration:2 days

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Contents: · Overview of robot kinematics · Overview of MULTIVAC handling modules and robots · Positioning in the coordinate system · Work objects · Speed and acceleration · Operation of the different MULTIVAC handling modules · Product converging · Loading of MULTIVAC packaging machines · Carton loading

Training target:The participant · can distinguish among different robot kinematics · know the basic principles of coordinate systems and work objects · know the basic principles of speed and acceleration · can operate the various MULTIVAC robots · can reference the robot axes · will be able to change the gripper · will be able to perform basic service work on the robot · knows the functioning of the operating range and home position and can set

them · can teach the origins of the work object · can parameterise the movement sequence of the robot

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Vision Systems

In this workshop the participant learns step by step how the MULTIVAC vision system (MVS) functions and how to operate it. In practical exercises on our test devices the participants will as well learn how to parameterise the MULTIVAC vision system. The training content can be customised, depending on the participants.

Target group:Machine supervisors, fitters, servicing staff

Requirement:Participation on the course „Robotics“


Duration: 1 day

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Contents: · Areas of use of vision system · Basic principles of optics · Hardware and software of the MULTIVAC vision system · Ares of use product detection · Functional principle

Training target:The participant · will know the characteristics of a vision system · knows different lighting techniques and optical filters · knows the difference between an area scan and a line scan · will know the different hardware and software components of the

MULTIVAC Vision System · will know the areas of application of different product recognition methods · will know the principles of operation for product recognition methods and can

parameterise them. · will be able to save the set parameters in a vision recipe

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Registration

Is made through personal contact by e-mail with our training team. Due to high demand, there could be waiting times for training, so please contact us at least three months before the start of the training you are planning.

Hotel reservation

We are happy to make the hotel reservations on your behalf at MULTIVAC rates in one of our partner hotels. The costs for hotel and travel are not included in the training course fee.

Cancellation

A cancellation is possible free of charge up to 2 weeks before the training starts. In case of cancellations made between 14 and 8 days before the training starts, 50% of the course fee will be charged.In case of cancellation 7 days or less before the training starts or if the partici-pant does not appear, the full course fee will be charged.

Registration, cancellation, hotel reservation

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On-site training The training course in your company (for packaging machines or system-lines)

Tailored to your requirements

We match our training courses exactly to the special circumstances in your company. Depending on the level of knowledge and the specific tasks of your employees, our courses are also precisely tailored to your range of machines. This creates maximum results with a minimum expenditure.

The training course content in both theory and practice is delivered right to your MULTIVAC packaging machine/system-line.

If you are interested in a training, please us the online provided form at http://de.multivac.com/de/support/beratung/training and send it by e-mail to [email protected] or by fax to +49 8334/601-44-14312.

Thereupon you will receive a nonbinding quotation for an on-site-training which will be individually tailored to your specific requirements.

What has to be taken into consideration?

Important for a successful training course is: · A MULTIVAC machine/system-line which is freed up, · A conference room, with a projector if possible · The unrestricted availability of the participants · Groups with a maximum of ten participants ensure that optimum learning

success is achieved

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MULTIVAC Training courses

Whether the training course takes place in the MULTIVAC Training & Innovation Center in Wolfertschwenden or on site at your machine, we offer you practically based training courses for your MULTIVAC packaging solutions.

Please note that our standard course times are from 08:00 am to 04:00 pm.Different course times will be communicated to you.

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If you have any questions about our training coursesMrs Stephanie Pösl will be pleased to answer them. You can contact her at

Tel.: +49 (0)8334 / 601 14312Fax: +49 (0)8334 / 601 44 14312E-mail: [email protected]

© MULTIVAC 04/2018 · Subject to technical changes in line with product development · MULTIVAC is a registered trade name of MULTIVAC Sepp Haggenmüller SE & Co KGwww.multivac.com

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