training of inspectors for the periodic inspection of

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Training of inspectors for the periodic inspection of spraying equipment 1 Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012 of spraying equipment in a system of authorised mechanic workshops Dr. Heribert Koch, Department of Agronomy

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Page 1: Training of inspectors for the periodic inspection of

Training of inspectors for the periodic inspection

of spraying equipment

1Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

of spraying equipment in a system of authorised

mechanic workshops

Dr. Heribert Koch, Department of Agronomy

Page 2: Training of inspectors for the periodic inspection of

Training of inspectors for the periodic inspection of spraying equipment in a system of authorised mechanic workshops

Systems of sprayer inspection:

- Official inspectors

- Certified inspectors - Authorised mechanic workshops

2Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Germany

- Certified inspectors - Authorised mechanic workshops

- Certified inspectors - Authorised mechanic workshops

Page 3: Training of inspectors for the periodic inspection of

Rheinland-Pfalz:

State Directive on Sprayer inspection facilities, 8. June 1993 (GVBl. p. 343)

Requirements for authorisation of workshops

Application for fieldsprayer and/or orchard/vineyard sprayer

3Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Application for fieldsprayer and/or orchard/vineyard sprayer

Calibrated Test equipment

Trained inspectors/Test operators

If OK: official stickers and inspection forms are providedInspection reports have to be send to the authorityremaining stickers and inspection forms have to be send back to authority

Page 4: Training of inspectors for the periodic inspection of

Test operators conducting sprayer tests in workshops have to possess an adaequate job expertise.

Personal must be trained and have sound skills and knowledge

4Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Personal must be trained and have sound skills and knowledge with respect to technical requirements of spraying equipment ,machine function and sprayer adjustment

Page 5: Training of inspectors for the periodic inspection of

State Directive on Sprayer inspection facilities, 8. June 1993 (GVBl. p. 343)

§ 3 Responsibilities of inspection conducting mechanic workshops

It is the responsibility of the mechanic workshop to assure that inspectors

5Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

It is the responsibility of the mechanic workshop to assure that inspectorsattend the training courses of the DLR RNH regularly and successfully

1. Basic training and test (knowledge and skills)

2. Refresher course

Page 6: Training of inspectors for the periodic inspection of

Training of inspectors for authorised sprayer inspection

Day 1: general aspects, guidelines, legislation, responsibilities, application for authorisation

Day 2: Field sprayer - practical issues, test stand, knowledge about sprayers and sprayer function, drift, nozzles, sprayer cleaning, …Training at test stand

6Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Course ends with test in writing (multiple choice) and interview

Extra course for gun spraying equipment

Day 3: air blast sprayer - practical issues, test stand, knowledge about sprayers and sprayer function, drift, nozzles, sprayer cleaning, …Training at test stand

Page 7: Training of inspectors for the periodic inspection of

7Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Day 1: oral presentation: Regulation and testing procedure,………

Page 8: Training of inspectors for the periodic inspection of

Refresher course in 3-4 years interval:

New requirements Test standardsEnvironmental aspects

8Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Environmental aspects Drift reductionNozzles, drift reductionSprayer cleaning: Equipment - procedure……

Page 9: Training of inspectors for the periodic inspection of

Trends:

Machine size increases

Electronic test stands (scanner, nozzle flow rate air blast sprayers)

9Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Machines become more complex

Test fluid not in sewage system. Test fluid has to be collected an given back to the grower

Page 10: Training of inspectors for the periodic inspection of

Mechanic workshops

- Carry out sprayer inspections

10Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

- Carry out sprayer inspections- sell sprayers- maintanence/ repair sprayers- supply spare parts, nozzles, etc.

Page 11: Training of inspectors for the periodic inspection of

11Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Training course gun sprayer

Page 12: Training of inspectors for the periodic inspection of

12Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Course air blast sprayer

Page 13: Training of inspectors for the periodic inspection of

13Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Course air blast sprayer

Page 14: Training of inspectors for the periodic inspection of

14Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Course air blast sprayer

Page 15: Training of inspectors for the periodic inspection of

15Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Course field sprayer

Page 16: Training of inspectors for the periodic inspection of

The test in writing is a multiple choice test

Questions are:

Technical/functional issues

Conduct of test

16Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Requirements and administration/responsibility

Organisational

Knowledge about nozzles, drift, environmental aspects

Page 17: Training of inspectors for the periodic inspection of

Repetitive training - One day program Intervall 3-4 years ->Program 2011

Responsible Authority (ADD) : - Evaluation of reports - General information on the authorising procedure

DLR RNH: - New legal requirements

17Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Herbst Prüftechnik: - Software for sprayer inspection and for spray scanners - How to use electronic test stands for field and air blast sprayers

DLR RNH: - Conduct of sprayer inspection according to JKI-Guideline 1-3.2.1 (ISO)- Handling of test fluid- Procedure of the regular inspection of test stands (2-year interval)- New technical developments, nozzles, sprayer cleaning

Page 18: Training of inspectors for the periodic inspection of

The certificate enables to carry out sprayer inspection in Germany

Herr J. Mustermann

55545 Bad Kreuznach

Düsenstrasse 1

Certificate

18Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

It has to be demonstratedto the responsible state authority

The test facility has to prove that qualified personal carries out the tests This person has to sign the test report

Düsenstrasse 1

Page 19: Training of inspectors for the periodic inspection of

Statistics:

Trained inspectors

field sprayer 172orchard/vineyard sprayer 154

19Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

gun sprayer 22

Annually 20 – 30 beginners

Page 20: Training of inspectors for the periodic inspection of

DLR RNH – competent authority

Training of inspectors

Periodical approval of test stand function

ADD - Responsible authority

Authorisation od workshop

provides official stickers and inspection forms to workshop

20Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

provides official stickers and inspection forms to workshop

Test facility (mechanic work shop)

Applies for authorisation of sprayer inspection

Ensures: - qualified personal (job expertise, training)- appropriate test stands- appropriate test site

Page 21: Training of inspectors for the periodic inspection of

21Dr. H. Koch, Training of inspectors SPISE 4 26./29. 3. 2012

Thank you for your attention