training material-2nd officer, add chief officer & new c.o

8/22/2019 Training Material-2nd Officer, Add Chief Officer & New C.O

1/10

Unix Line Issued on 2002 (revised on 10th Jun.2008))

RE: Training materials for 2/O,Add C/O or New C/O

(Remark: This is only for advance training but not a guarantee letter for promotion. Itdoesnt mean immediate promotion to higher rank after training. They will be remained

as candidate until it is required to do so and to meet our expectation)

Please study following items and report company by surface mail(Dont send it by e-

mail or CD) by 30th Nov.2011.

Report should be provided by Hand writing.Any drawings in this report should be drawn by hand writing, but dont attach any

drawing as it is. Also not allow to make copy from other candidates report.

After completion, it should be signed by Master with comment for the report.The report which received from vessel will be reviewed by Company and questioned the

contents to concerned candidate for verification through visitation of our superintendent.

1. Ships P&A manual1) Stripping procedure including trim(?) & list(?)

2) Meaning of solidifying cargo3) Meaning of high viscosity cargo

4) Pre wash procedure(CDI-11.2.4/11.2.5)

Cycle of machine

Temperature of water

Minimum hours for pre wash

Minimum water quantity requiring

Pressure

2. Ships tank cleaning machine

2-1. Fixed machine(If it was fitted)

1) Maker & Type

2) Number of flexible hoses(ROB)3) Size of nozzle/ pressure/cycle time/ water quantity per hour

4) Height of machine from deck head(ceiling of cargo tank)

5) Spare part list

2-2. Portable machine

1) Make & Type2) Number of flexible hoses(ROB)

3) Size of nozzle/ pressure/cycle time/ water quantity per hour4) Draw the machine drawing with description

5) Spare part list

3. Cargo pump & Cargo line

1) Maker & Type2) Capacity

3) Max hydraulic pressure

1/10


2/10


4) How to check Cofferdam of cargo pump(Leak check)

5) Draw the cargo pump drawing including cargo, hydraulic line, purging line, drain

line( identified by color).6) Manifold sizes of cargo lines

7) Sizes of cargo lines

4. Power pack

1) Maker & Type

2) Number of power packs3) Max. Hyd pressure

4) Max. flow rate of each power pack & total flow rate

5) Flow rate of cargo pump/hose handling crane/windlass

6) Role of Jockey pump(If fitted)7) Proper temperature of hydraulic oil and how to control the temperature.

8) Operating procedure of power pack

5. Tank cleaning pump1) Maker and Type

2) Capacity3) Max pressure

4) Size of tank cleaning line

5) Material of tank cleaning line

6. Ballast pump

1) Maker and Type

2) Capacity3) Size of pipe line

4) Kind of coating in ballast tank

5) * State How to exchange ballast water and why it is required ?

7. Cargo tank

1) Kinds of cargo tank coating2) Designed specific gravity of the vessel? How to load a cargo of higher

density(CDI-5.5.6)

3) Where is the temperature sensor & the height(high and low) from bottom or top

4) State max. loading rate for each cargo tank(CDI-5.5.13)5) * What is Pickling of SUS cargo tank ?

6) * What is passivation of SUS cargo tank ?

7) * State procedures for pickling & passivation8) * For making 30% Nitric Acid solution with 1200 Ltrs of Nitric Acid(68%), how

many fresh water is required ? State formula how to calculate

8. Vapor control system(refer to ships finish plan)

1) Designed negative pressure & positive pressure(CDI-5.5.26)

2) Vapor capacity

2/10


3/10


3) What is the vapor drop (definition) and how to calculate.(Unix training material

2003Y)

9. Level master in CCR(CDI-5.5.22)

1) Designed Setting position of High Level alarm & Oerfill alarm ( by percentage)

2) * Calculate topping ullage with following information:Cargo & cargo tank to be loaded: MEG / 2P

Cargo quantity : 273MT

Draft: F/4.52M, Aft/6.78MList : 1.7 degree to STBD

SG & Factor : find from data sheet or previous data which ever loaded

Temperature of cargo: 13C

Table : use Ullage table for level gauge* Attach calculation sheet which shows the calculation process

3) * Calculate topping ullage with following information:

Cargo & cargo tank to be loaded : PPT/ 3P(If single hull tank, use 3C for 3P)Cargo quantity : 350MT

Draft: F/4.32M, Aft/7.15MList : 1.3 degree to Port

SG & Factor: find from data sheet or previous data which ever loaded.

Temperature of cargo: 47.5 FTable: use MMC table

a) State formula which convert from M3 to Gross Bbls / Net Bbls / MT

b) State formula which convert temperature from C to F

c) Topping ullaged) Attach calculation sheet which shows the calculation process

4) * Calculate cargo quantity by draft surveyCargo : Molasses

Draft: F(P)/ 3. 33M, F(S)/ 3.35, M(P)/ 5.32, M(S)/5. 57, A(P)/ 7.41, A(S)/7.52

Attach calculation sheet which shows the calculation process

5) * Before unloading MEG at China, vessel was informed by terminal who

mentioned cargo(MEG/ 3P/ 500MT) contaminated with sea water and chloride

was 2ppm. It was found sea water leaked into cargo tank(3P) through pump stackflange . Please calculate the quantity of sea water in MEG 500MT/3P which

equivalent to Chloride 2 ppm.

10. O2 meter/Toxic/Flammable gas detectors(to be confirmed by Master)

1) Maker & Type

2) Expiry date of sensor3) Toxic gas list(Up dated)

4) * State Check of Hydrocarbon gas under inerted and non-inerted atmosphere

5) * What is the minimum quantity of Oxygen by volume which needs in order to

using Flammable gas monitor incorporating a pellistor sensor ?

3/10


4/10


6) * Convert 95% of LFL of Hydrocarbon gas into Volume of Hydrocarbon

7) * Convert 1.8% by volume of Acetone into LFL of Acetone

11. MMC

1) Maker & Type

2) Number of MMC & Sampler(ROB)3) ROB of spare battery

12. Cargo Hose/Steam hose/Air hose1) Specification and ROB of cargo hoses/Steam hose/Air hose(with size and length)

13. Wilden pump

1) Type2) ROB

3) Spare part list

14. Oil spill gear list and location

15. WWT equipment and reagent list

16. WWT(To be confirmed by Master)

1) How to check HC/CL/ KMnO42) How to make standard solution for HC/CL/KMnO4

17. Reducers & Valves

1) ROB of reducers2) * What is ANSI & JIS and how do you know whether it is ANSI or JIS ?

3) * What is non-return valve & how do you know whether it is non- return valve ?

18. MARPOL

18-1. Annex-1

1) Definition of oil2) Special area

3) The conditions of discharging tank cleaning water

18-2. Annex-21) Definition of noxious liquid substance

2) State Category-X,Y,Z & OS (CDI-5.5.15 /11.2.2 /11.2.3)

3) Calculation of maximum discharge rate(T/C water) & Role of Bafflecover(P&A manual )

4) * For using formula QD = D x 5L, find D, L, & QD of your vessel

5) * What is the Clingage residues and how to calculate it (please calculate Qusing No.4P cargo tank)

6) What cargo can do tank cleaning by ventilation method

7) Vessel unloaded cargo-Trimethylacetic acid from 2P(or 2C). please calculate

minimum quantity of water for pre-wash and formula ?

4/10


5/10


8) Vessel unloaded cargo-Dodecene from 4P(or 4C) , please calculate minimum

quantity of water for pre-wash and formula ?

19. IBC Code

1) Which vessel applies this code

2) What is the meaning of Separate?3) How to test cargo hose(IBC-5.7.3)

4) State Types of tank venting system(IBC 8.3.1/8.3.2)

5) Definitions of Inerting/ Padding/Drying(CDI-5.5.2)6) State Gauging device: Open/Restricted/closed (IBC 13.1.1)

7) State Inspection of safety equipment(IBC-14.2.6)

8) Cargoes protected by additives and the contents(IBC-15.13)

9) Overflow control and loading rate(IBC-15.19.8)10) Maximum allowable quantity of Cargo per tank(Type-1 and type-2).

11) Cargo information(IBC-16.2)

12) Opening of and entry into cargo tanks(IBC-16.4)

13) Stowage of cargo samples and the condition(IBC-16.5.2)

20. Fitness certificate1) Contents

2) What is nos

3) What cargoes(MARPOL pollution categories) are required to put in fitnesscertificate ?

4) State product names as per IBC code & COF for following cargoes ?

a) Caustic Soda

b) Caradolc) Isopar G

d) Fatty Alcohol C 12-14

e) Fatty Alcohol C 14

21. Compatibility(CDI-5.5.3)

1) Compatibility chart- How to use2) Coating compatibility (what cargoes are? Provide all tank coating types and their

limitations)

3) Heat compatibility (what cargoes are?)

22. * Freezing points of special cargoes & why it is important to know the freezing point?

1) Benzene

2) Phenol3) Para Xylene

4) Acetic acid

5) 1.4 Butanediol6) Cyclohexane

7) Diethanolamine

23. * Polymer cargoes(SM,MMA)- ( CDI-5.5.4, & IBC code)

5/10


6/10


1) What is the polymerization

2) How is it dangerous and what is the precaution

3) Contents of Inhibitor certificate4) Precautions before tank cleaning and during tank cleaning

24. State the hazards from corrosive cargoes(CDI-5.5.7)25. State the hazard of toxic cargoes(CDI-5.5.9)

26. State necessary action in the event of cargo spill(CDI-5.5.12)

27. Close loading(CDI-5.5.14)

1) What is the close loading

2) Purpose of close loading

3) Precaution for close loading4) Closed sampling

28. State Precaution during winter season

1) Relating to safe Navigation & ships safety2) Relating to cargo operation

29. ISGOTT

1) State flame arrester and flame screen ?

2) State effective valve close time relating to Pressure surges3) State Volatile and Non-Volatile ?

4) State Flammable limits(Ch.1.2.2)

5) State Toxicity(Ch. 2.3.1)

6) State Oxygen deficiency(Ch. 2.3.10)7) State Hot work within the cargo tank deck area (Ch.9.4.4.3)

8) State Hot work in cargo tanks (Ch.9.4.4.2)

9) State Entry into cargo tanks (Ch.7.1.7.3)10) State Definition of Enclosed space(Ch. Definition)

11) State Electrical Storms(Lightning) (Ch.26.1.3)

12) State Scupper plugs (Ch.24.7.3)13) State hazards from electrostatic generation(CDI-5.5.17) & use of re-circulated

wash water(CDI-5.5.30)

14) State Testing of Tank Cleaning Hoses (Ch. 11.3.6.3)

15) State Inerted/Too lean/Over rich/Undefined16) State Meaning of A/P/ R which mentioned at ship/shore safety check

List (Ch 26.3.2.2)

17) State T/C methods in a Non-inert atmosphere(ISGOTT)18) * State the hazard & precaution of handling nitrogen (CDI-VIQ, CDI-5.5.27/5.5.28)

19) State precaution from steaming into non-inert tank(CDI-5.5.32)

20) State associated dangers with steaming cargo tanks(CDI-5.5.33)

30. Tanker Safety Guide(Chemical)

1) Explain for Receiving Nitrogen from shore(Ch.5.7.2).

2) Explain for Precaution when tank washing in an undefined atmosphere(Ch.7.3.4)

6/10


7/10


3) Explain for TLV-TWA/ TLV-STEL/TLV-C(Appendix, A.1.3)

31. Finished drawing list(Hull Part)Please fill up the concerned list & drawing numbers

List No. Drawing No. Title

Finished drawing listTank cleaning Machine

List of spare & tools for equipment(INCL,DK inventory list)

Shell Expansion

Hull Particulars

MMC

Test record

Docking plan

General arrangement

Midship Section

Mooring arrangement

Deck MachineryCapacity Plan & Deadweight scale

ODME control system

USCG pumping plan

Loading & stability information booklet

Painting scheme

Combustible gas alarm

Result of sea trial

Cargo tank level gauge

Fire control plan

USCG VSC operational manual

Loading operation manual

Damage stability calculation

Life saving apparatus

Cargo vapor control manual(required by USCG)

Chemical operation manual(1/2, 2/2)

Cargo oil transfer procedure

P&A Manual

Cargo control room plan

List of personnel protection

Stockless anchor

Tank cleaning heater32. Others

1) * State What is dew point ? & find dew point when dry bulb is 26C and wet bulb

is 23C ?

2) * In order to request Toxic gas tube, you have to check whether the cargo is Toxic ornot. How do you know it is Toxic or not ?

3) * State Designed Break holding capacity and Rendering test

a) What is the designed break holding capacity ?

7/10


8/10


b) What is the rendering test & what is the purpose of rendering test ?

4) * Find followings(?) for Rendering test using formula below and attach the

Calculation sheet which shows process of calculation.

q = Rendering point x (D+d)/ A x I x 2

Rendering point: 23 Tons for deep sea vessel & 16 Tons for short see vessel

D(cm) : ?

d(cm) : ?q( kg/cm2) : ?

I(cm) : ?

A(cm2): ?

5) * Calculate constant of vessel with current voyage & attach thecalculation sheet which shows process of calculation.

33. On Scene Training by C/O

It is required to conduct demonstration by himself(candidate) and supervised by C/O.As the minimum requirement:

a) WWT for HC/CL/KmNo4b) ODME

c) O2 meter

d) Combustible gas detector

e) Toxic gas detectorf) Adjustment of Level, Temperature, Pressure on CCR level gauge

g) Simulation of Level, Temperature, Pressure on CCR Level gauge

h) Calibration of Level, Temperature, Pressure on CCR Level gaugei) Cofferdam leak check of Cargo pump

j) Check of heating coil in cargo tank

k) Test & Calculation of rendering of mooring winchl) Providing of Stowage plan & stability for current voyage

m) Recording of Cargo record book(from loading to tank cleaning via unloading)

n) Overhaul of tank cleaning machine & took a photo as overhauled it without

assemblingo) Calculation of cargo ullage at loading/unloading port

p) Tank cleaning plan & conduct T/C under his control

q) Operation of emergency generator(CDI-7.2.1)r) Operation of emergency fire pump(CDI-7.2.2)

* Record of actual practice (Take a photo for each demonstration and attach at report asevidence)

Code Date(ddmmyy) Time(from/to) Location or Port Signature by

C/O or

Master

Candidate

8/10


9/10


a

b

c

d

e

fg

h

i

j

k

l

m

n

o

p

34. Review & suggestion ?

1) What are your findings through training report ?

2) What is your suggestion for crew training ?

end

.

Evaluation report by Master

After completion of training, evaluation report should be sent to companyScore: Excellent(10-9), Good(8-7), Normal(6-5), Poor(4-3), Bad(2-1)

Duty: Name of candidate:

Item Personality Knowledge Possibility

To improve

Aver

T/17

a b c d e f g h i j k l m n o p q

Score

Comment by Master:

Name of Master & Signature: Date:

Remarks: a: leadership, b: loyalty, c: health, d: confidence, e: attitude, f: diligence, g:responsibility, h:navigation, i:

management, j:ISPS, k: cargo operation, l: tank cleaning, m: port information, n: inspection, o: regulation, p: safety,

q: possibility to improve

End

9/10


10/10


10/10

training material-2nd officer, add chief officer & new c.o

Documents