training catalogue rev 01 - petroconsult catalogue 200811.pdf · training catalogue training...
TRANSCRIPT
TRAINING CATALOGUE
TRAINING SERVICES 1
CONTENT
ABOUT US 2
TECHNICAL TRAINING SERVICES 7
BASIC AND FUNDAMENTAL SKILL TRAINING 7
Courses for Basic and Fundamental
Skill Training 7
OPERATING TRAINING 9
Courses for Operating Training 9
MAINTENANCE TRAINING 12
Courses for Maintenance Training 13
Mechanical Courses 13
Electrical Courses 18
Instrumentation Courses 19
HSE Courses 20
CUSTOM TRAINING MANUALS &
TECHNOLOGICAL DOCUMENTATION 21
CASE STUDY 23
TRAINING REFERENCE LIST 25
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Since 1993, PETROCONSULT has provided training and consulting services
to over 176 clients nationwide to target specific performance needs,
selected the best strategy to meet the need, implemented the strategy, and
measured the effectiveness.
Up to now, PETROCONSULT has conducted maintenance craft training
programs, refinery overview training programs and a large range of
practical and technical courses on oil & gas engineering fundamentals. The
programs were performed in Romania and abroad.
Serving the offshore, onshore, petroleum, gas and chemical processing
industries, PETROCONSULT Romania offers to its customers the leading-
edge expertise of its specialists and provides a comprehensive range of
professional training services including:
Theoretical courses (intensive, follow up);
Discipline training (seminars, workshops, laboratory, simulation);
Practical training (short and long term);
Based on needs analysis, Petroconsult shall personalize each training
program by tailoring it on Client’s necessities.
The target audience consists in personnel designated as Operation and
Maintenance staff (engineers, technicians, foremen, senior operators)
working in oil and gas plants.
Your Benefits:
Increase the skills and effectiveness of your personnel using modern
training methods (role play, case study, simulation, on-the-job, etc.)
performed by:
PETROCONSULT trainers who are top class specialists with
international background
Our strategic business partners (Petroleum & Gas University,
Engineering & Design Institute for Oil Refineries and
Petrochemical Plants, renowned industrial companies, etc.)
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Align your organization or your clients to achieve the business goals
Attract and retain the best and brightest talent
Create cost effective career development programs
Educate and motivate employees at a higher level
Improve the corporate succession plan
A value and real know how transfer. The Clients and trainees are
supplied with the adequate documentation corresponding to the actual
worldwide requirements.
Duration
The Training Master Plan will be developed corresponding to Client’s
requirements. It is to be mentioned that the On-The-Job Training programs
are performed up to 12 months.
Venue
At PETROCONSULT & Partners’ facilities or at Client’s location.
Price
Available at request.
Being informed of your interest in this subject matter, we can lay to your
disposal a large reservoir of training services which can be used for the
mutual benefit of our companies.
Just let us know your requirements and business opportunities and we will
do our best to respond promptly to your needs.
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Our core competencies are:
Design and delivery of technical training programs tailored on
client’s needs
Preparation of technical documentation including operations and
maintenance manuals, evidences of progress, and job aids
Assure assessment, job assignation & recommendation, flexible
supervising methodology, issue a comprehensive database
Perform the training programs by top class trainers with
international background and hand-on experience in plant operation
and maintenance
PETROCONSULT’ clients represent a broad spectrum of industries and
organizations including manufacturers, scientific and technical
organizations, public utilities, research laboratories, service organizations
and government agencies.
While our clients are diverse, together we share a common objective:
Get to work faster by developing skills to operate equipment or skills to work effectively with others
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Our Approach to Training
In addressing training needs, PETROCONSULT brings a complete
range of services to assist clients with the design, development and
delivery of performance based training programs.
Project team members meet with clients to identify the income and
desired outcomes and to establish the link between outcomes and
progress for performance.
Analysis is conducted to determine the specific knowledge and skills
necessary to achieve the goals.
From this analysis, PETROCONSULT develops learning objectives,
course materials, and exercises to ensure that the learning
objectives are met.
PETROCONSULT develops theoretical and practical evaluations for
monitoring the progress of knowledge, skills, and attitudinal.
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THE PETROCONSULT TRAINING TEAM
The strength of the
PETROCONSULT team
stems from many
years of experience in
the analysis, design,
implementation, and
measurement of
performance
strategies in a wide
range of industries.
Each team member brings a specific area of professional expertise
to the client in areas including manufacturing, human resources,
technical documentation, and training design, development and
delivery.
PETROCONSULT is associated with a number of strategic business
partners with specialized skills and knowledge, which we
incorporate as a part of our project teams to address unique
performance improvement issues.
Throughout each engagement, we work closely with our clients and
well inform them about the progress and achievements.
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BASIC AND FUNDAMENTAL SKILLS TRAINING
It is applied for development of knowledge and will serve as the
foundation for all future technical training courses.
Students with fundamental academic background are more likely
to succeed in advanced technical training courses.
PETROCONSULT closely works with industry and local educational
institutions to design and develop programs that meet the basic
technical educational needs of the trainees and to develop their
actual level (or follow up).
PETROCONSULT offers a number of courses tailored to provide
these fundamentals.
Courses for Basic and Fundamental Skills Training
Mechanical Blueprint Reading
Geometric Dimensioning and Tolerating
Electric Print Reading
Introduction in Petroleum Science
Complex Schemes in Petroleum Processing
Thermodynamics Principles
Chemical Process Control
Crude Distillation Technology
Thermocatalytical Process in Petroleum Processing
Hydrodynamic Processes
Engineering and Study of Materials
Sizing and Construction of Refinery and Petrochemical
Equipment
Engineering of Antipollutant Equipment
Tanks
Electrical Equipment
Working Reliability
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Catalysis
Troubleshooting Techniques
Industrial Hydraulics &
Pneumatics
Heat Transfer Process
Mass Transfer Process
Technical English
Corrosion in Oil & Gas Industry
Combustion – Fundamentals
Laboratory / Workshop / Seminars
Refinery laboratory
Refinery utilities
Treating and purification of waste waters
Processing and recycling of waste materials
Control Equipment Simulation
Corrosion
Study of metals
Building and maintenance of petroleum equipment
Mounting and layout of petroleum and refinery
equipment
Static / Dynamic equipment & piping
Mechanical vibration / Stability, elasticity, plasticity
Control, inspection and technical security of
petroleum equipment
Machine tools and machining processes
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Electric and electronic measurements
Electrical machines
Power electronics for electric
drive
Distributed Control System
(DCS)
Programmable Logic Controller
(PLC)
Serial data transmission
Emergency shut-down system
Field Instrumentation
Instrument Loop Diagrams
Symbols and Identification
OPERATING TRAINING
Provides the practical skills and knowledge that operation
personnel must have to perform their job tasks safely and
efficiently.
We work closely with our clients to identify specific job
performance requirements and we design and develop effective
job-related training programs.
These programs often include both theoretical and On-the-Job
Training (OJT).
A structured On-the-Job Training is based on job and task analysis
data and it includes the critical steps required to perform the tasks
consistently.
Experienced PETROCONSULT instructors conduct classroom and
hands-on skills training at client sites worldwide or in Romania.
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Courses for Operator Training
Health, Safety and Environmental Protection during Construction
phase & Operation phase
Introduction in Petroleum Science
Properties of Crude Oil & Petroleum Products
Combustion Fundamentals
Fractionation, Absorption, Adsorption fundamentals
Thermo Catalytic process in Petroleum processing
General Plant Layouts
Process Flow Diagrams, Piping & Instrumentation Diagrams -
General Presentation
Equipment Description and Operation
Heat Exchangers’ operation. Types of Heat Exchangers
Process Heater’ operation. Types of process Heaters
Pumps’ operation (parallel and series). Types of pumps
Compressors’ operation. Types of compressors
Operating parameters’ measurement (pressure, level, flow &
temperature)
Operating parameters control. Types of control loops
Programmable Logic Controllers. Industrial Control Systems
(SCADA, DCS).
Utilities
Plant Air & Instrument Air Systems
Nitrogen Plants
Fuel Gas / Fuel Oil and Hot Oil Systems
Water Systems
Boiler Feed Water Systems
Steam Generators
Caustic Neutralization Units
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Closed drain / Open Drain Systems
Waste Water Treatment Units
Upstream Operations
Pigging operations
Separator Vessels (two phase and three phase Separators, Test
Separators and Slug Catchers)
Dehydration Units (glycol and solid desiccant)
Cryogenic separation units
Gas sweetening and Sulphur removal
Effluent Treatment Plants (Process Water treatment and re-
injection, Oily Water Treatment)
Flare Systems
Hydrocarbons’ storage and loading
Fiscal Metering & Meter Provers
Fire Fighting Systems
Crude Oil Refining
Atmospheric and Vacuum Distillation Units
Fractionation / Stabilization Units
Hydro treating Units
Continuous Catalytic Reformers
Isomerisation Units
Fluid Catalytic Cracking Units
MTBE / TAME Units
Delayed Coking Units
Tank Farms & Blending Systems
Refinery laboratory
Pre-Commissioning & Commissioning
Piping & Instrumentation Diagrams reading
Permit-to-Work system
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Hydro test systems and flushing / blowing systems
Checking the systems and issuing punch lists. Typical punch list
items
Flushing, Air / Nitrogen blowing, Steaming out, Chemical
cleaning
Sampling. Types of sample points
Refractory Dry Out
Commissioning the Steam & Condensate System
Commissioning the Flare System
Systems’ leak test and inerting
“Feed In” and Performance Test
MAINTENANCE TRAINING
Provides plant maintenance engineers/technicians with the safety,
electrical, instrument, mechanical
and operating skills needed to
keep today's complex plant
equipment running smoothly.
The overall objective of this
training is to develop the skills
necessary to perform routine
maintenance on plant equipment
and to diagnose and repair malfunctions effectively.
We work with plant training and technical personnel along with
equipment vendors to ensure course contents meet specific
training needs.
PETROCONSULT offers classroom and hands-on equipment-specific
technical training courses for conduct at customer sites.
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COURSES FOR MAINTENANCE TRAINING
MECHANICAL COURSES
MECHANICAL PARTS
Bearings
Lubrication
Couplings
Clutches
Cams
Chains and belt drive
Gears
PUMPS
Pump Theory
Centrifugal Pumps
Centrifugal Pumps – Operations and Maintenance
Positive Displacement Pumps
Rotary Pumps
Mechanical Seals
Pump Application, Selection and Code Requirements
COMPRESSORS &
TURBINES
Reciprocating Compressors
Rotary Compressors
Centrifugal Compressors
Steam Turbines
Gas Turbines
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HAND TOOLS
Workshop Safety
Care and Hand Tools
Holding and
Restraining Tools
Cutting Tools
Striking Tools
Fastening and
Removing Tools
Power Tools
Measurement Tools
Marking Out Tools
PRECISION TOOLS
Tools Identification
and Function
Reading Precision
Measuring Tools
ENGINEERING DRAWINGS
Communicating with Drawing
Details and Assembly Drawing
Machine and Machining Details
Limits and Fits
Screw Threads
Schematics
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MACHINE SHOP
Safety in the Machine Shop
Machine Tools Identification
The Center Lathe
The Shaping Machine
The Surface Grinder
The Milling Machine
The Radial Arm Drilling Machine
WELDING
Safety in Gas Welding and Cutting
Oxy – Acetylene Equipment
Gas Welding Techniques
Flame Cutting Procedures
Safety in Electrical and Arc Welding
Electrical and Arc Welding Tools and Equipment
Arc Welding Techniques
ALIGNMENT
Alignment Tools and Equipment
Misalignment Types Cause and Effects
Misalignment Problems
Alignment
COMBUSTION ENGINES
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PROCES VESSELS
Separators
Towers and Columns
Fractionating and Distillation
Equipment
Storage Tanks
PIPING SYSTEMS
Piping
Piping Fittings
Valves
PNEUMATICS AND HYDRAULICS
Basic Principles of
Pneumatics
The Basic Pneumatic
Systems
How the Air
Compressor Does Its
Job
Pressure Supply Components
Controls and End Devices
How to Read Pneumatic
Schematics
Basic Principles of Hydraulics
The Hydraulic Power Supply
Hydraulic System operation
Hydraulic System
Components
Hydraulic Controls and End Devices
How to Read Hydraulic Schematics
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PROCES CONTROL INSTRUMENTATION
Introduction
Pressure Measurement
Level Measurement
Temperature Measurement
Flow Measurement
Ancillary Control
Equipment
Controllers
Control Loops
Overview of:
Distributive Control System (DCS)
Programmable Logic Controllers (PLC)
ROTATING EQUIPMENT MALFUNCTIONS DIAGNOSIS
Rolling Element Bearings
Unbalance
Misalignment
Shaft Crack
Rub
Fluid Induced Instability
MACHINERY MANAGEMENT
INSPECTION AND REPAIR PLANS
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EQUIPMENT CHECKLISTS
Rotating Equipment Checklist
Static Equipment Checklist
MAINTENANCE POLICY
AND PROCEDURES
CENTRIFUGAL PUMPS
AND MECHANICAL SEALS
TROUBLESHOOTINGS
EQUIPMENT DATA SHEETS
Rotating Equipment Data Sheets
Static Equipment Data Sheets
Lifting Equipment
Data Sheets
ELECTRICAL COURSES
DC FUNDAMENTALS
AC FUNDAMENTALS
SEMICONDUCTOR
PRINCIPLES
DIGITAL ELECTRONIC
FUNDAMENTALS
ELECTRICAL SAFETY
ELECTRICAL PRINT READING
HAZARDOUS AREAS
CLASSIFICATION
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GROUNDING
LOW VOLTAGE PROTECTIVE DEVICES
TRANSFORMERS
UNINTERRUPTIBLE POWER SUPPLY (UPS)
ELECTRICAL TROUBLESHOOTING
MOTORS & MOTOR CONTROL
ELECTRICAL & ELECTRONIC TEST EQUIPMENT
INDUSTRIAL ELECTRICAL MAINTENANCE
INTRODUCTION TO PLC
TROUBLESHOOTING PLC
INDUSTRIAL PROCESS MEASUREMENT
INDUSTRIAL PROCESS CONTROL
INSTRUMENTATION COURSES
INTRODUCTION TO INSTRUMENTATION
LEVEL MEASUREMENT
FLOW MEASUREMENT
PRESSURE
MEASUREMENT
TEMPERATURE
MEASUREMENT
ANCILARY CONTROL EQUIPMENT
CONTROLLERS
CONTROL LOOPS
OVERVIEW OF DCS & PLC
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HSE COURSES
BASIC ORIENTATION SAFETY TRAINING
ACCIDENT
INVESTIGATION
CONFINED SPACE
ENTRY
FIRE SAFETY AND
ESTINGUISER USE
FIRE PREVENTION
OPERATION RISK
MANAGEMENT
FIRE SAFETY & EVACUATION
HAZARD ASSASSEMENT
GENERAL TOXICOLOGY
BASIC ELECTRICAL SAFETY
WORK PERMIT
INTRODUCTION TO OCUPATIONAL HYGIENE
JOB HAZARD ANALISYS
LOCKOUT & TAGOUT
WORKPLACE HAZARD CARBON MONOXIDE
CHEMICAL HAZARD
ENVIRONMENTAL EVOLUTION OF THE PETROLEUM
INDUSTRY
WASTE MANAGEMENT
DECONTAMINATION
ENVIRONMENTAL HEALTH RISK ASSESSSMENT
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PETROCONSULT develops custom technical documentation based
on clients’ specific requirements and the job needs of the end user.
The manuals / training supports
are readable, attractive, and
accurate company’s
commitment to service and
quality.
All our technical advisers have
hands-on experience in
equipment maintenance and
plant operations.
They ensure accuracy by working directly with operation and
maintenance technical experts and equipment designers.
Our editorial and graphics personnel ensure the appropriate frame
of editions, organized to support job functions, and illustrated with
clear explanative drawings and photographs.
Develop custom documentation for new product lines and
equipment, and for implementing new manufacturing, packaging,
and control technologies in the workplace.
Based on the client request, we offer:
OPERATING MANUALS
MAINTENANCE MANUALS
COMMISSIONING
DOCUMENTATION
TROUBLESHOOTING
GUIDES
EQUIPMENT SPECIFIC
MANUALS & SYSTEM
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A sample of a typical manual includes :
Readable descriptions of components and operation
Clear graphical representations of hardware assemblies
Detailed electrical,
pneumatic, and
hydraulic circuits
Control program
sequences and
architecture
Control device
identification and
functions
Detailed symptom-based troubleshooting tables
Preventive maintenance activities and intervals
Lubrication locations, frequencies, and lubricants
Basic operating procedures
Also, PETROCONSULT can help you develop on-the-job training
documents and we can train your employees to be effective on-
the-job trainers.
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A very special mention
should be made for
PETROCONSULT’s activity
in Vietnam. In September
2006 our company was
awarded by
PETROVIETNAM with the
contract of building the
first refinery (grass roots)
in Vietnam – DUNG QUAT REFINERY (6.5MMTA) together with Technip
French (EPC Contractor).
PETROCONSULT was accepted by bidding with other 12 famous
companies in June 2006.
PETROCONSULT, in his quality of TOMS (Training Operation and
Maintenance Services) Contractor, is responsible with the Training,
Operation& Maintenance Services during 3 years.
The stages of the contract are:
reviewing and approving the basic training and practical training
program executed by the nominated subcontractor –
Petrovietnam Manpower Training College (PVMTC) in Vung Tau,
Vietnam;
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executing Overseas On-the-Job
Training in a Romanian
refinery, for key staff (about 60
positions of various operation
and maintenance sections)
within 6 to 12 months
managing and monitoring the
specific O&M training provided
by EPC Contractor;
providing qualified and experienced personnel during commissioning
and start-up phases.
For more details see TRAINING REFERENCE LIST.
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Project/Site/ Country
Client Scope Start Date
Status
Port Harcourt Refinery and Eleme Petrochemical Complex – Nigeria
COMERINT S.p.A.-Italy
Personnel training for technological operation, firefighting and safety, mechanical, electrical, and instrumental maintenance
Oct.,1993 Completed: May,1996
Ebocha Training Center, Port Harcourt, Nigeria
DIETSMANN S.p.A.-Italy
Training activity for NAOC (Nigerian AGIP Oil Company)
Oct.,1997 On-going
Gas Processing Plants, Paka Terrengganu, Malaysia
COMERINT S.p.A. and SNAMPROGETTI NA.p.A.-Italy
Training of personnel for commissioning and start up
Jan.,1998 Completed: June,2000
Water Transmission Sistem Site, Abu Dhabi, UAE
COMERINT S.p.A.-Italy
Training of personnel commissioning and start up
Jan.,1998 Completed: March,1998
Power Plant, Arvind Mills, India
COMERINT S.p.A. and NUOVO PIGNONE-Italy
Training of personnel for commissioning and start up
July,1998 Completed: Sept.,1998
Aluminium Smelting Project, Port Harcourt, Nigeria
COMERINT S.p.A.-Italy and SAIPEM Ltd. Nigeria
Training of personnel for commissioning and start up
Oct.,1998 Completed: Nov.,1998
Asab Gas Plant Ruwais Refinery, UAE
COMERINT S.p.A.-Italy
Training of personnel for commissioning and start up
Oct.,1999 Completed: Aug.,2000
Karachaganak Project, Aksai, Kazakhstan
COMERINT S.p.A.-Italy
Technical assistance and training
May, 2001
On-going
NGL-4 Project, QP Qatar General Petroleum Corp.
COMERINT S.p.A.-Italy
Training and on the job training of QP personnel at the construction sites
Apr., 2002
Completed: July,2002
Dukhan Field Gas-Lift Project, QP Qatar General Petroleum Corp.
COMERINT S.p.A.-Italy
Training and on the job training of QP personnel
June, 2002
Completed: Dec.,2002
Effluent Water Transfer System and Minagish Water Injection Plant, Kuwait Oil Company(KSC)
COMERINT S.p.A.-Italy
Instrument maintenance training
Sept., 2002
Completed: Oct.,2002
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Project/Site/
Country Client Scope Start
Date Status
Phu My Fertilizer Plant, Vietnam
PETROVIETNAM, Phu My Fertilizer Project Management Board (PMFP), Vietnam
Consultancy for recruitment and training, for ammonia and urea plant
Sept., 2002 Completed: May,2004
Kharyaga Production Field Project, Russia
COMERINT S.p.A.-Italy
Theoretical and on-the-job training for oil production operations
Sept., 2002 Completed: Nov.,2002
Steam Generation Power Plant Project, Aksay, Kazakhstan
COMERINT S.p.A.-Italy
On-the-job training, commissioning, operation and maintenance
Dec., 2002 On-going
Phu My Fertilizer Plant, Vietnam
PETROVIETNAM, Management Board (PMFP), and Manpower Training College, Vung Tau, Vietnam
Consultancy for recruitment and training, for ammonia and urea manufacturing technology.
April,2003 Completed: June,2003
Mellitah Complex Project, Libya
COMERINT S.p.A.-Italy, and AGIP Gas BV, Libyan Branch, Tripoli
Theoretical and on-the-job training for gas treatment plants and the corresponding utilities
April,2004 On-going
GC Gas Analysis, Operation & Maintenance; Fault Finding in Electrical Cables, Brega, Libya
SIRTE OIL COMPANY, Marsa El Brega, Libya
In-house training course
Sept., 2004 Completed: Nov.,2004
Gas-lift Distribution System, Phase 1, Sabriah and Raudhatain Gas Fields, North Kuwait, Kuwait
COMERINT S.p.A.-Italy
Process and instrument theoretical training
Sept., 2004 Completed: Oct.,2004
Petroconsult Main Office
Specialists for external projects
HSE Training; DCS Course; Business & Advanced English language
May,2005 On-going
Petroconsult – IPIP - Petrotel Lukoil Refinery
COMERINT S.p.A. – Italy DIETSMANN S.p.A. - Italy
FCC Classroom and On-the –Job training for FCC Nigerian engineers from port Harcourt, Warri and Kaduna refineries in Nigeria
March,2006 Completed: April,2006
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Project/Site/
Country Client Scope Start
Date Status
Petroconsult - Petrotel Lukoil
Refinery
Dung Quat Refinery, Vietnam
On – the – Job Training for
refinery operation and maintenance
personnel
Nov., 2006
Completed: Dec.,2007
Training Monitoring –
PVMTC - Vietnam
Dung Quat Refinery, Vietnam
Monitoring and Evaluate the
Training Activity carried out by
PVMTC
Nov., 2006
Completed: Ian.,2008
Training Monitoring – DQR
- Vietnam
Dung Quat Refinery, Vietnam
Monitoring and Evaluate the
Training Activity carried out by
Technip / Aramis
Oct., 2007
On-going
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