training catalogue rev 01 - petroconsult catalogue 200811.pdf · training catalogue training...

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TRAINING CATALOGUE TRAINING SERVICES 1 CONTENT ABOUT US 2 TECHNICAL TRAINING SERVICES 7 BASIC AND FUNDAMENTAL SKILL TRAINING 7 Courses for Basic and Fundamental Skill Training 7 OPERATING TRAINING 9 Courses for Operating Training 9 MAINTENANCE TRAINING 12 Courses for Maintenance Training 13 Mechanical Courses 13 Electrical Courses 18 Instrumentation Courses 19 HSE Courses 20 CUSTOM TRAINING MANUALS & TECHNOLOGICAL DOCUMENTATION 21 CASE STUDY 23 TRAINING REFERENCE LIST 25 CONTENT

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Page 1: Training Catalogue rev 01 - Petroconsult Catalogue 200811.pdf · TRAINING CATALOGUE TRAINING SERVICES ... Pre-Commissioning & Commissioning ... Reciprocating Compressors Rotary Compressors

TRAINING CATALOGUE

TRAINING SERVICES 1

CONTENT

ABOUT US 2

TECHNICAL TRAINING SERVICES 7

BASIC AND FUNDAMENTAL SKILL TRAINING 7

Courses for Basic and Fundamental

Skill Training 7

OPERATING TRAINING 9

Courses for Operating Training 9

MAINTENANCE TRAINING 12

Courses for Maintenance Training 13

Mechanical Courses 13

Electrical Courses 18

Instrumentation Courses 19

HSE Courses 20

CUSTOM TRAINING MANUALS &

TECHNOLOGICAL DOCUMENTATION 21

CASE STUDY 23

TRAINING REFERENCE LIST 25

CO

NTEN

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TRAINING CATALOGUE

TRAINING SERVICES 2

Since 1993, PETROCONSULT has provided training and consulting services

to over 176 clients nationwide to target specific performance needs,

selected the best strategy to meet the need, implemented the strategy, and

measured the effectiveness.

Up to now, PETROCONSULT has conducted maintenance craft training

programs, refinery overview training programs and a large range of

practical and technical courses on oil & gas engineering fundamentals. The

programs were performed in Romania and abroad.

Serving the offshore, onshore, petroleum, gas and chemical processing

industries, PETROCONSULT Romania offers to its customers the leading-

edge expertise of its specialists and provides a comprehensive range of

professional training services including:

Theoretical courses (intensive, follow up);

Discipline training (seminars, workshops, laboratory, simulation);

Practical training (short and long term);

Based on needs analysis, Petroconsult shall personalize each training

program by tailoring it on Client’s necessities.

The target audience consists in personnel designated as Operation and

Maintenance staff (engineers, technicians, foremen, senior operators)

working in oil and gas plants.

Your Benefits:

Increase the skills and effectiveness of your personnel using modern

training methods (role play, case study, simulation, on-the-job, etc.)

performed by:

PETROCONSULT trainers who are top class specialists with

international background

Our strategic business partners (Petroleum & Gas University,

Engineering & Design Institute for Oil Refineries and

Petrochemical Plants, renowned industrial companies, etc.)

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TRAINING CATALOGUE

TRAINING SERVICES 3

Align your organization or your clients to achieve the business goals

Attract and retain the best and brightest talent

Create cost effective career development programs

Educate and motivate employees at a higher level

Improve the corporate succession plan

A value and real know how transfer. The Clients and trainees are

supplied with the adequate documentation corresponding to the actual

worldwide requirements.

Duration

The Training Master Plan will be developed corresponding to Client’s

requirements. It is to be mentioned that the On-The-Job Training programs

are performed up to 12 months.

Venue

At PETROCONSULT & Partners’ facilities or at Client’s location.

Price

Available at request.

Being informed of your interest in this subject matter, we can lay to your

disposal a large reservoir of training services which can be used for the

mutual benefit of our companies.

Just let us know your requirements and business opportunities and we will

do our best to respond promptly to your needs.

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TRAINING CATALOGUE

TRAINING SERVICES 4

Our core competencies are:

Design and delivery of technical training programs tailored on

client’s needs

Preparation of technical documentation including operations and

maintenance manuals, evidences of progress, and job aids

Assure assessment, job assignation & recommendation, flexible

supervising methodology, issue a comprehensive database

Perform the training programs by top class trainers with

international background and hand-on experience in plant operation

and maintenance

PETROCONSULT’ clients represent a broad spectrum of industries and

organizations including manufacturers, scientific and technical

organizations, public utilities, research laboratories, service organizations

and government agencies.

While our clients are diverse, together we share a common objective:

Get to work faster by developing skills to operate equipment or skills to work effectively with others

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TRAINING CATALOGUE

TRAINING SERVICES 5

Our Approach to Training

In addressing training needs, PETROCONSULT brings a complete

range of services to assist clients with the design, development and

delivery of performance based training programs.

Project team members meet with clients to identify the income and

desired outcomes and to establish the link between outcomes and

progress for performance.

Analysis is conducted to determine the specific knowledge and skills

necessary to achieve the goals.

From this analysis, PETROCONSULT develops learning objectives,

course materials, and exercises to ensure that the learning

objectives are met.

PETROCONSULT develops theoretical and practical evaluations for

monitoring the progress of knowledge, skills, and attitudinal.

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TRAINING CATALOGUE

TRAINING SERVICES 6

THE PETROCONSULT TRAINING TEAM

The strength of the

PETROCONSULT team

stems from many

years of experience in

the analysis, design,

implementation, and

measurement of

performance

strategies in a wide

range of industries.

Each team member brings a specific area of professional expertise

to the client in areas including manufacturing, human resources,

technical documentation, and training design, development and

delivery.

PETROCONSULT is associated with a number of strategic business

partners with specialized skills and knowledge, which we

incorporate as a part of our project teams to address unique

performance improvement issues.

Throughout each engagement, we work closely with our clients and

well inform them about the progress and achievements.

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TRAINING CATALOGUE

TRAINING SERVICES 7

BASIC AND FUNDAMENTAL SKILLS TRAINING

It is applied for development of knowledge and will serve as the

foundation for all future technical training courses.

Students with fundamental academic background are more likely

to succeed in advanced technical training courses.

PETROCONSULT closely works with industry and local educational

institutions to design and develop programs that meet the basic

technical educational needs of the trainees and to develop their

actual level (or follow up).

PETROCONSULT offers a number of courses tailored to provide

these fundamentals.

Courses for Basic and Fundamental Skills Training

Mechanical Blueprint Reading

Geometric Dimensioning and Tolerating

Electric Print Reading

Introduction in Petroleum Science

Complex Schemes in Petroleum Processing

Thermodynamics Principles

Chemical Process Control

Crude Distillation Technology

Thermocatalytical Process in Petroleum Processing

Hydrodynamic Processes

Engineering and Study of Materials

Sizing and Construction of Refinery and Petrochemical

Equipment

Engineering of Antipollutant Equipment

Tanks

Electrical Equipment

Working Reliability

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TRAINING CATALOGUE

TRAINING SERVICES 8

Catalysis

Troubleshooting Techniques

Industrial Hydraulics &

Pneumatics

Heat Transfer Process

Mass Transfer Process

Technical English

Corrosion in Oil & Gas Industry

Combustion – Fundamentals

Laboratory / Workshop / Seminars

Refinery laboratory

Refinery utilities

Treating and purification of waste waters

Processing and recycling of waste materials

Control Equipment Simulation

Corrosion

Study of metals

Building and maintenance of petroleum equipment

Mounting and layout of petroleum and refinery

equipment

Static / Dynamic equipment & piping

Mechanical vibration / Stability, elasticity, plasticity

Control, inspection and technical security of

petroleum equipment

Machine tools and machining processes

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TRAINING CATALOGUE

TRAINING SERVICES 9

Electric and electronic measurements

Electrical machines

Power electronics for electric

drive

Distributed Control System

(DCS)

Programmable Logic Controller

(PLC)

Serial data transmission

Emergency shut-down system

Field Instrumentation

Instrument Loop Diagrams

Symbols and Identification

OPERATING TRAINING

Provides the practical skills and knowledge that operation

personnel must have to perform their job tasks safely and

efficiently.

We work closely with our clients to identify specific job

performance requirements and we design and develop effective

job-related training programs.

These programs often include both theoretical and On-the-Job

Training (OJT).

A structured On-the-Job Training is based on job and task analysis

data and it includes the critical steps required to perform the tasks

consistently.

Experienced PETROCONSULT instructors conduct classroom and

hands-on skills training at client sites worldwide or in Romania.

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TRAINING CATALOGUE

TRAINING SERVICES 10

Courses for Operator Training

Health, Safety and Environmental Protection during Construction

phase & Operation phase

Introduction in Petroleum Science

Properties of Crude Oil & Petroleum Products

Combustion Fundamentals

Fractionation, Absorption, Adsorption fundamentals

Thermo Catalytic process in Petroleum processing

General Plant Layouts

Process Flow Diagrams, Piping & Instrumentation Diagrams -

General Presentation

Equipment Description and Operation

Heat Exchangers’ operation. Types of Heat Exchangers

Process Heater’ operation. Types of process Heaters

Pumps’ operation (parallel and series). Types of pumps

Compressors’ operation. Types of compressors

Operating parameters’ measurement (pressure, level, flow &

temperature)

Operating parameters control. Types of control loops

Programmable Logic Controllers. Industrial Control Systems

(SCADA, DCS).

Utilities

Plant Air & Instrument Air Systems

Nitrogen Plants

Fuel Gas / Fuel Oil and Hot Oil Systems

Water Systems

Boiler Feed Water Systems

Steam Generators

Caustic Neutralization Units

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TRAINING CATALOGUE

TRAINING SERVICES 11

Closed drain / Open Drain Systems

Waste Water Treatment Units

Upstream Operations

Pigging operations

Separator Vessels (two phase and three phase Separators, Test

Separators and Slug Catchers)

Dehydration Units (glycol and solid desiccant)

Cryogenic separation units

Gas sweetening and Sulphur removal

Effluent Treatment Plants (Process Water treatment and re-

injection, Oily Water Treatment)

Flare Systems

Hydrocarbons’ storage and loading

Fiscal Metering & Meter Provers

Fire Fighting Systems

Crude Oil Refining

Atmospheric and Vacuum Distillation Units

Fractionation / Stabilization Units

Hydro treating Units

Continuous Catalytic Reformers

Isomerisation Units

Fluid Catalytic Cracking Units

MTBE / TAME Units

Delayed Coking Units

Tank Farms & Blending Systems

Refinery laboratory

Pre-Commissioning & Commissioning

Piping & Instrumentation Diagrams reading

Permit-to-Work system

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TRAINING CATALOGUE

TRAINING SERVICES 12

Hydro test systems and flushing / blowing systems

Checking the systems and issuing punch lists. Typical punch list

items

Flushing, Air / Nitrogen blowing, Steaming out, Chemical

cleaning

Sampling. Types of sample points

Refractory Dry Out

Commissioning the Steam & Condensate System

Commissioning the Flare System

Systems’ leak test and inerting

“Feed In” and Performance Test

MAINTENANCE TRAINING

Provides plant maintenance engineers/technicians with the safety,

electrical, instrument, mechanical

and operating skills needed to

keep today's complex plant

equipment running smoothly.

The overall objective of this

training is to develop the skills

necessary to perform routine

maintenance on plant equipment

and to diagnose and repair malfunctions effectively.

We work with plant training and technical personnel along with

equipment vendors to ensure course contents meet specific

training needs.

PETROCONSULT offers classroom and hands-on equipment-specific

technical training courses for conduct at customer sites.

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TRAINING CATALOGUE

TRAINING SERVICES 13

COURSES FOR MAINTENANCE TRAINING

MECHANICAL COURSES

MECHANICAL PARTS

Bearings

Lubrication

Couplings

Clutches

Cams

Chains and belt drive

Gears

PUMPS

Pump Theory

Centrifugal Pumps

Centrifugal Pumps – Operations and Maintenance

Positive Displacement Pumps

Rotary Pumps

Mechanical Seals

Pump Application, Selection and Code Requirements

COMPRESSORS &

TURBINES

Reciprocating Compressors

Rotary Compressors

Centrifugal Compressors

Steam Turbines

Gas Turbines

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TRAINING CATALOGUE

TRAINING SERVICES 14

HAND TOOLS

Workshop Safety

Care and Hand Tools

Holding and

Restraining Tools

Cutting Tools

Striking Tools

Fastening and

Removing Tools

Power Tools

Measurement Tools

Marking Out Tools

PRECISION TOOLS

Tools Identification

and Function

Reading Precision

Measuring Tools

ENGINEERING DRAWINGS

Communicating with Drawing

Details and Assembly Drawing

Machine and Machining Details

Limits and Fits

Screw Threads

Schematics

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TRAINING CATALOGUE

TRAINING SERVICES 15

MACHINE SHOP

Safety in the Machine Shop

Machine Tools Identification

The Center Lathe

The Shaping Machine

The Surface Grinder

The Milling Machine

The Radial Arm Drilling Machine

WELDING

Safety in Gas Welding and Cutting

Oxy – Acetylene Equipment

Gas Welding Techniques

Flame Cutting Procedures

Safety in Electrical and Arc Welding

Electrical and Arc Welding Tools and Equipment

Arc Welding Techniques

ALIGNMENT

Alignment Tools and Equipment

Misalignment Types Cause and Effects

Misalignment Problems

Alignment

COMBUSTION ENGINES

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TRAINING CATALOGUE

TRAINING SERVICES 16

PROCES VESSELS

Separators

Towers and Columns

Fractionating and Distillation

Equipment

Storage Tanks

PIPING SYSTEMS

Piping

Piping Fittings

Valves

PNEUMATICS AND HYDRAULICS

Basic Principles of

Pneumatics

The Basic Pneumatic

Systems

How the Air

Compressor Does Its

Job

Pressure Supply Components

Controls and End Devices

How to Read Pneumatic

Schematics

Basic Principles of Hydraulics

The Hydraulic Power Supply

Hydraulic System operation

Hydraulic System

Components

Hydraulic Controls and End Devices

How to Read Hydraulic Schematics

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TRAINING CATALOGUE

TRAINING SERVICES 17

PROCES CONTROL INSTRUMENTATION

Introduction

Pressure Measurement

Level Measurement

Temperature Measurement

Flow Measurement

Ancillary Control

Equipment

Controllers

Control Loops

Overview of:

Distributive Control System (DCS)

Programmable Logic Controllers (PLC)

ROTATING EQUIPMENT MALFUNCTIONS DIAGNOSIS

Rolling Element Bearings

Unbalance

Misalignment

Shaft Crack

Rub

Fluid Induced Instability

MACHINERY MANAGEMENT

INSPECTION AND REPAIR PLANS

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TRAINING CATALOGUE

TRAINING SERVICES 18

EQUIPMENT CHECKLISTS

Rotating Equipment Checklist

Static Equipment Checklist

MAINTENANCE POLICY

AND PROCEDURES

CENTRIFUGAL PUMPS

AND MECHANICAL SEALS

TROUBLESHOOTINGS

EQUIPMENT DATA SHEETS

Rotating Equipment Data Sheets

Static Equipment Data Sheets

Lifting Equipment

Data Sheets

ELECTRICAL COURSES

DC FUNDAMENTALS

AC FUNDAMENTALS

SEMICONDUCTOR

PRINCIPLES

DIGITAL ELECTRONIC

FUNDAMENTALS

ELECTRICAL SAFETY

ELECTRICAL PRINT READING

HAZARDOUS AREAS

CLASSIFICATION

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TRAINING CATALOGUE

TRAINING SERVICES 19

GROUNDING

LOW VOLTAGE PROTECTIVE DEVICES

TRANSFORMERS

UNINTERRUPTIBLE POWER SUPPLY (UPS)

ELECTRICAL TROUBLESHOOTING

MOTORS & MOTOR CONTROL

ELECTRICAL & ELECTRONIC TEST EQUIPMENT

INDUSTRIAL ELECTRICAL MAINTENANCE

INTRODUCTION TO PLC

TROUBLESHOOTING PLC

INDUSTRIAL PROCESS MEASUREMENT

INDUSTRIAL PROCESS CONTROL

INSTRUMENTATION COURSES

INTRODUCTION TO INSTRUMENTATION

LEVEL MEASUREMENT

FLOW MEASUREMENT

PRESSURE

MEASUREMENT

TEMPERATURE

MEASUREMENT

ANCILARY CONTROL EQUIPMENT

CONTROLLERS

CONTROL LOOPS

OVERVIEW OF DCS & PLC

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TRAINING CATALOGUE

TRAINING SERVICES 20

HSE COURSES

BASIC ORIENTATION SAFETY TRAINING

ACCIDENT

INVESTIGATION

CONFINED SPACE

ENTRY

FIRE SAFETY AND

ESTINGUISER USE

FIRE PREVENTION

OPERATION RISK

MANAGEMENT

FIRE SAFETY & EVACUATION

HAZARD ASSASSEMENT

GENERAL TOXICOLOGY

BASIC ELECTRICAL SAFETY

WORK PERMIT

INTRODUCTION TO OCUPATIONAL HYGIENE

JOB HAZARD ANALISYS

LOCKOUT & TAGOUT

WORKPLACE HAZARD CARBON MONOXIDE

CHEMICAL HAZARD

ENVIRONMENTAL EVOLUTION OF THE PETROLEUM

INDUSTRY

WASTE MANAGEMENT

DECONTAMINATION

ENVIRONMENTAL HEALTH RISK ASSESSSMENT

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PETROCONSULT develops custom technical documentation based

on clients’ specific requirements and the job needs of the end user.

The manuals / training supports

are readable, attractive, and

accurate company’s

commitment to service and

quality.

All our technical advisers have

hands-on experience in

equipment maintenance and

plant operations.

They ensure accuracy by working directly with operation and

maintenance technical experts and equipment designers.

Our editorial and graphics personnel ensure the appropriate frame

of editions, organized to support job functions, and illustrated with

clear explanative drawings and photographs.

Develop custom documentation for new product lines and

equipment, and for implementing new manufacturing, packaging,

and control technologies in the workplace.

Based on the client request, we offer:

OPERATING MANUALS

MAINTENANCE MANUALS

COMMISSIONING

DOCUMENTATION

TROUBLESHOOTING

GUIDES

EQUIPMENT SPECIFIC

MANUALS & SYSTEM

DESCRIPTIONS CU

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A sample of a typical manual includes :

Readable descriptions of components and operation

Clear graphical representations of hardware assemblies

Detailed electrical,

pneumatic, and

hydraulic circuits

Control program

sequences and

architecture

Control device

identification and

functions

Detailed symptom-based troubleshooting tables

Preventive maintenance activities and intervals

Lubrication locations, frequencies, and lubricants

Basic operating procedures

Also, PETROCONSULT can help you develop on-the-job training

documents and we can train your employees to be effective on-

the-job trainers.

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TRAINING SERVICES 23

A very special mention

should be made for

PETROCONSULT’s activity

in Vietnam. In September

2006 our company was

awarded by

PETROVIETNAM with the

contract of building the

first refinery (grass roots)

in Vietnam – DUNG QUAT REFINERY (6.5MMTA) together with Technip

French (EPC Contractor).

PETROCONSULT was accepted by bidding with other 12 famous

companies in June 2006.

PETROCONSULT, in his quality of TOMS (Training Operation and

Maintenance Services) Contractor, is responsible with the Training,

Operation& Maintenance Services during 3 years.

The stages of the contract are:

reviewing and approving the basic training and practical training

program executed by the nominated subcontractor –

Petrovietnam Manpower Training College (PVMTC) in Vung Tau,

Vietnam;

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executing Overseas On-the-Job

Training in a Romanian

refinery, for key staff (about 60

positions of various operation

and maintenance sections)

within 6 to 12 months

managing and monitoring the

specific O&M training provided

by EPC Contractor;

providing qualified and experienced personnel during commissioning

and start-up phases.

For more details see TRAINING REFERENCE LIST.

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Project/Site/ Country

Client Scope Start Date

Status

Port Harcourt Refinery and Eleme Petrochemical Complex – Nigeria

COMERINT S.p.A.-Italy

Personnel training for technological operation, firefighting and safety, mechanical, electrical, and instrumental maintenance

Oct.,1993 Completed: May,1996

Ebocha Training Center, Port Harcourt, Nigeria

DIETSMANN S.p.A.-Italy

Training activity for NAOC (Nigerian AGIP Oil Company)

Oct.,1997 On-going

Gas Processing Plants, Paka Terrengganu, Malaysia

COMERINT S.p.A. and SNAMPROGETTI NA.p.A.-Italy

Training of personnel for commissioning and start up

Jan.,1998 Completed: June,2000

Water Transmission Sistem Site, Abu Dhabi, UAE

COMERINT S.p.A.-Italy

Training of personnel commissioning and start up

Jan.,1998 Completed: March,1998

Power Plant, Arvind Mills, India

COMERINT S.p.A. and NUOVO PIGNONE-Italy

Training of personnel for commissioning and start up

July,1998 Completed: Sept.,1998

Aluminium Smelting Project, Port Harcourt, Nigeria

COMERINT S.p.A.-Italy and SAIPEM Ltd. Nigeria

Training of personnel for commissioning and start up

Oct.,1998 Completed: Nov.,1998

Asab Gas Plant Ruwais Refinery, UAE

COMERINT S.p.A.-Italy

Training of personnel for commissioning and start up

Oct.,1999 Completed: Aug.,2000

Karachaganak Project, Aksai, Kazakhstan

COMERINT S.p.A.-Italy

Technical assistance and training

May, 2001

On-going

NGL-4 Project, QP Qatar General Petroleum Corp.

COMERINT S.p.A.-Italy

Training and on the job training of QP personnel at the construction sites

Apr., 2002

Completed: July,2002

Dukhan Field Gas-Lift Project, QP Qatar General Petroleum Corp.

COMERINT S.p.A.-Italy

Training and on the job training of QP personnel

June, 2002

Completed: Dec.,2002

Effluent Water Transfer System and Minagish Water Injection Plant, Kuwait Oil Company(KSC)

COMERINT S.p.A.-Italy

Instrument maintenance training

Sept., 2002

Completed: Oct.,2002

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TRAINING CATALOGUE

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Project/Site/

Country Client Scope Start

Date Status

Phu My Fertilizer Plant, Vietnam

PETROVIETNAM, Phu My Fertilizer Project Management Board (PMFP), Vietnam

Consultancy for recruitment and training, for ammonia and urea plant

Sept., 2002 Completed: May,2004

Kharyaga Production Field Project, Russia

COMERINT S.p.A.-Italy

Theoretical and on-the-job training for oil production operations

Sept., 2002 Completed: Nov.,2002

Steam Generation Power Plant Project, Aksay, Kazakhstan

COMERINT S.p.A.-Italy

On-the-job training, commissioning, operation and maintenance

Dec., 2002 On-going

Phu My Fertilizer Plant, Vietnam

PETROVIETNAM, Management Board (PMFP), and Manpower Training College, Vung Tau, Vietnam

Consultancy for recruitment and training, for ammonia and urea manufacturing technology.

April,2003 Completed: June,2003

Mellitah Complex Project, Libya

COMERINT S.p.A.-Italy, and AGIP Gas BV, Libyan Branch, Tripoli

Theoretical and on-the-job training for gas treatment plants and the corresponding utilities

April,2004 On-going

GC Gas Analysis, Operation & Maintenance; Fault Finding in Electrical Cables, Brega, Libya

SIRTE OIL COMPANY, Marsa El Brega, Libya

In-house training course

Sept., 2004 Completed: Nov.,2004

Gas-lift Distribution System, Phase 1, Sabriah and Raudhatain Gas Fields, North Kuwait, Kuwait

COMERINT S.p.A.-Italy

Process and instrument theoretical training

Sept., 2004 Completed: Oct.,2004

Petroconsult Main Office

Specialists for external projects

HSE Training; DCS Course; Business & Advanced English language

May,2005 On-going

Petroconsult – IPIP - Petrotel Lukoil Refinery

COMERINT S.p.A. – Italy DIETSMANN S.p.A. - Italy

FCC Classroom and On-the –Job training for FCC Nigerian engineers from port Harcourt, Warri and Kaduna refineries in Nigeria

March,2006 Completed: April,2006

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Project/Site/

Country Client Scope Start

Date Status

Petroconsult - Petrotel Lukoil

Refinery

Dung Quat Refinery, Vietnam

On – the – Job Training for

refinery operation and maintenance

personnel

Nov., 2006

Completed: Dec.,2007

Training Monitoring –

PVMTC - Vietnam

Dung Quat Refinery, Vietnam

Monitoring and Evaluate the

Training Activity carried out by

PVMTC

Nov., 2006

Completed: Ian.,2008

Training Monitoring – DQR

- Vietnam

Dung Quat Refinery, Vietnam

Monitoring and Evaluate the

Training Activity carried out by

Technip / Aramis

Oct., 2007

On-going

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