toyota motor corporation51d94448-81db-48c4-a470...01-04 corolla verso (rhd) - 10 1. a) attach the...
TRANSCRIPT
TOYOTA MOTOR CORPORATION
TVSS VTOYOTA VEHICLE SECURITY SYSTEM
INSTALLATION INSTRUCTIONS for
RHD
Manual Ref. no. AIM 000 075-0
FÜR-FOR-POUR **R1OR
TEILENUMMER - PART NUMBER - NUMERO DE PIECE
MAIN KIT 08585 - 0F810
FITTING KIT 08586 - 0F810
RADAR SENSOR KIT 08192 - 1E890
SIREN KIT 08192 - 1381
Corolla Verso
COROLLA VERSO (RHD) - 2
• BE sure to disconnect the negative (-) lead from the bat-tery terminals.
• Do not pinch the rear wiring or harness in the tightenedpart.
• When passing the wires through the bulkhead or otherpanels, use a grommet to ensure waterproofing.
• Protect the wiring with tape when it is passed through ahole.
waterproof - O.K.!!
Grommet
Taping
• When disconnecting the connectors, be sure to grip theconnector body. Do not tug on the wiring.
Stop it!
• Do not forcibly pull any car wiring harness. Rough tug-ging may result in opened connections, or a broken wireor harness.
• Confirm that lamps,horn,wiper and other car accessoriesoperate normally.
• Protect your car with wing covers, seat and so on.
• Use the correct tool when tightening bolts or nuts.
• Befor drilling a hole, check that the rear of the mountingwall is clear.
• Be sure to firmly tighten connectors and terminals.
Insertcompletely
• Before connecting the power wiring to the battery, checkthe wiring connections, harness, etc. to see that they areproperly secured.
• Check body and trim near area of installation to be cer-tain no dirt or scratches resulted from the installation.
PRECAUTIONS
PLEASE READ THOROUGHLY THESE PRECAUTIONSFOR THIS SYSTEM INSTALLATION
• Always wear a clean uniform and glove to avoid contaminatethe vehicle.
•When placing the removed parts like plastic panel, be careful toavoid contaminating them.
01-04
COROLLA VERSO (RHD) - 3
Precautions .............................................................................................................................................................. 2
System Components• Fitting Kit .......................................................................................................................................................... 4• Main Kit ............................................................................................................................................................. 6• Radar Sensor .................................................................................................................................................... 6• Siren Kit ............................................................................................................................................................ 7
System Layout and Wire Harness Outline ............................................................................................ 8
Connector Arrangement of the TVSS Fitting Kit (Pin View) ....................................................... 9
TVSS Installation Instructions• Vehicle Disassembly ......................................................................................................................................... 10• Wire Harness Installation .................................................................................................................................. 15• Mounting the Radar Sensor .............................................................................................................................. 16• Mounting the TVSS ECU ................................................................................................................................... 20• Mounting the Siren ........................................................................................................................................... 21• Vehicle Disassembly (Engine Compartment) .................................................................................................... 22• Wire Harness Installation (Engine Compartment) ............................................................................................. 23• Mounting the Hood Switch ............................................................................................................................... 24• Attaching the Stickers ....................................................................................................................................... 27
01-04
TABLE OF CONTENTS
COROLLA VERSO (RHD) - 401-04
FITTING KIT 08586-0F810
1
DescriptionNo. Qty.
2
3
4
5
WIRE HARNESS (MAIN)
TVSS ECU BRACKET
RADAR SENSOR BRACKET
FOAM (1 DIVISION ON 1 SHEET)
WIRE TIE (150mm)
1
1
1
1
5
BOLT (M6x20mm)
BOLT (M6, TAPPING)
SCREW (M4x10)
NUT (M4)
CLIP WIRE TIE
SIREN BRACKET
BOLT (M6x18)
NUT (M6)
6
7
8
9
10
11
12
13
1
2
2
2
1
1
2
2
WIRE HARNESS (ENGINE)14 1
HOOD SWITCH15
SCREW (M2x14)16
1
2
CLAMP17
WIRE TIE (200mm)18
4
1
WINDOW STICKER19 2
COROLLA VERSO (RHD) - 5 01-04
21 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18
ATT
OOY
19
COROLLA VERSO (RHD) - 601-04
MAIN KIT 08585-0F810
I
DescriptionNo. Qty.
TVSS ECU 1
I
RADAR SENSOR 08192-1E890
No. Description Qty
RADAR SENSOR 1
ALUMINUM TAPE 1
TEMPLATE 1IV
III
II
II III IV
COROLLA VERSO (RHD) - 7 01-04
SIREN KIT 08192-13810
No. Description Qty
SIREN 1
BOLT 2
NUT 2VII
VI
V
V VI VII
COROLLA VERSO (RHD) - 801-04
SYSTEM LAYOUT AND WIRE HARNESS OUTLINE
Pre-connector (12P female white)
Ground terminal
Radar sensor connector (4P female white)
TVSS ECU connector (40P female white)
Siren connector (3P female grey)
Hood switch connector (3P female black)
Pre-connector (2P male grey)
TVSS ECU
Radar sensor
Siren
Hood switch15
V
II
I
G
F
E
D
C
B
A
A
B
C
D
E
FG
I
II
V
15
COROLLA VERSO (RHD) - 9 01-04
CONNECTOR ARRANGEMENT OF THE TVSS (PIN VIEW)
B
(ground terminal)
2
23 24 25 26 27 28 29 3634 35 37 40
3 5 8 9 10 11 12 16 17 206 7
21
D
(female)
1 2 3
E
(female)
F
(female)
G
(male)
C
(female)
A
(female)
COROLLA VERSO (RHD) - 1001-04
1.a) Attach the masking tape to the centre
cluster area as shown.
b) Remove the centre cluster left and rightside panel .
: Clip 2x (3x): Hook 2 x (3x)
1
Fig.2
2.Remove the centre cluster panel .
: Clip (2x)
: Screw (2x)100
3
Fig.3
3.a) Remove the knob from the centre
cluster panel .
b) Remove the centre cluster panel .
: Clip (2x)
: Screw (3x)100
5
54
VEHICLE DISASSEMBLY
FOR AUTO AIR CONDITIONER
FOR MANUAL AIR CONDITIONER
100
3
100
4
5
Do not remove the masking tape untilthe side panel , will be reassem-bled.
21
NOTE:
Abb. 2 - Fig. 2
2 2
101Remove the hook at the inner sideof the glove compartment.
101
CAUTION
101
COROLLA VERSO (RHD) - 11 01-04
Fig.4
4.a) Loosen the manual air conditioner unit
.
: Clip (2x)
b) Disconnect the connector , fromthe manual air conditioner unit .6
87
6
a
c
b
Fig.5
5.
a) Tape up the screwdriver tip before use,
then open the part where the air mix
control cable and mode control
cable is installed.
b) Pull out the air mix control cable and mode control cable asshown in fig.5.
c) Remove the air mix control cable and mode control cable asshown in fig.5.
109
109
109
FOR MANUAL AIR CONDITIONER
FOR MANUAL AIR CONDITIONER
78
6
109
10
9
•This figure is the removing points in air mix
control cable . Work according to points
as which mode control cable is the same.
•Be careful not to bend the air mix control
cable and the mode control cable .109
109
NOTE:
(or )
109 (or )
109 (or )109 (or )
Fig.6
6.
Remove the end of the air mix control cablecable and mode control cable asshown in fig.6.
109
FOR MANUAL AIR CONDITIONER
9 10(or )
•This figure is the removing points in air mix
control cable . Work according to points
as which mode control cable is the same.
•Be careful not to bend the air mix control
cable and the mode control cable .109
109
NOTE:
COROLLA VERSO (RHD) - 1201-04
Fig.7
7.a) Remove the gear shift knob .
b) Remove the gear shift cover .
: Clip (2x)
: Screw (2x)
: Clip (2x)101
100
12
11
Fig.8
8.Remove the driver’s side rear scuff plate .
: Clip (4x)
13
Fig.9
9.Remove the parcel shelf .14
11
101
100
101
100
12
13
14
Fig.11
11.a) Remove the jack from the luggage
under box .
b) Remove the luggage under box .
: Nut (3x)102
19
1918
COROLLA VERSO (RHD) - 13 01-04
Fig.10
10.a) Remove the luggage compartment mat
, .
b) Remove the luggage finish plate .
: Clip (4x)
17
1615
WITH THIRD ROW SEAT MODELS
102
17
15
16
18
19
Fig.12
12.Remove the third seat .
: Bolt (3x)10320
WITH THIRD ROW SEAT MODELS
Tighten the bolt with 42 N•m oftorque.
103
NOTE:
20
103
20
103
COROLLA VERSO (RHD) - 1401-04
Fig.14
14.a) Remove the two hooks from the dri-
ver’s side luggage side cover .
: Bolt (2x)
b) Remove the driver’s side luggage sidecover .
: Clip (7x)
: Screw (1x)105
23
104
23
22
105
104
23
22
Fig.13
13.a) Remove the jack from the luggage
under box .
b) Remove the luggage under box .
: Nut (3x)102
21
2118
WITHOUT THIRD ROWSEAT MODELS18
102
21
102
ALL MODELS
COROLLA VERSO (RHD) - 15 01-04
Fig.15
1.a) Locate the 12P male connector
(white) from the centre area.
b) Remove and discard the vehicle’s bolt.25
24
Fig.16
2.Attach the ground terminal of the TVSSwire harness using the bolt (1x).61
B
Fig.17
3.Connect the 12P female connector (white) of the TVSS wire harness tothe 12P male connector (white).
241
A
WIRE HARNESS INSTALLATION
B
2524
1 24
6
24
A
B
1
Do not remove the tape securing the12P connector .24
NOTE:
COROLLA VERSO (RHD) - 1601-04
MOUNTING THE RADAR SENSOR
3.
Turn the flat-blade screwdriver withtemplate clockwise to between the thirdand forth position from minimum.
IV
26
4
3
4
3
Fig.20
Fig.18
1.
a) Locate the trimmer in the smallhole.
b) Turn the trimmer counterclockwiseto the minimum position.
c) Stick the flat-blade screwdriver through the template , and thenadjust to "Good" position.
IV
26
a
a
1
Fig.19
2.
a) Insert the flat-blade screwdriver inthe hole.
b) Move down the template until it
touch onto the radar sensor .
c) Find the number of "1" at the centre ofnotch in the template .If it is not found, rotate the template IV
IV
II
IV
26
II
a
26 26IV
No Good
Good
II
26
a
Using the flat-blade screwdriver need to 2mm maximum in width.
26
NOTE:
IV
IV
26
If the flat-blade screwdriver tipdoesn’t fit or slips off the shallow slit(cross-shaped) of the trimmer orslip the template start again fromthe procedure step 1 for adjustment.
IV
a
26
CAUTION:
a
COROLLA VERSO (RHD) - 17 01-04
Fig.22
5.Fit the radar sensor to the radar sensorbracket with the
screws (2x) and the nuts (2x).
98
3
II
Fig.23
6.Fit the clip wire tie (1x) to the radar sen-
sor bracket .3
10
Be sure tighten screws firmly.Thesescrews are coated with an adhesive.
8
NOTE:
4.
Measure and attach the aluminum tape on the radar sensor .II
III
Fig.21
II
10.5mm
19mm
III
Cover over a hole of the radar sensorwith the aluminum tape .If this
position is not properly done, radarsensor sensitivity will not be cor-rect.
II
IIIII
NOTE:
II
9
8
3
10
II
3
COROLLA VERSO (RHD) - 1801-04
Fig.25
8.Fit the radar sensor to the passengerside brace using the bolt (1x).727
II
Fig.26
9.Connect the 4P female connector (white) of the TVSS wire harness to the4P male connector of the radar sensor wire harness.
II
1
C
Fig.24
7.a) Secure the radar sensor wire har-
ness using the clip wire tie (1x).
b) Secure the radar sensor excess thewire harness using the wire tie (1x).
c) Wrap the 4P connector (white) into thefoam .4
5
II
10
II
II
5
10
4
II
27 7
1
II
C
Secure the under of the neck of theconnector in the very limit.
NOTE:
COROLLA VERSO (RHD) - 19 01-04
11.Route the TVSS wire harness downwardthe passenger side centre cluster area.
1
Fig.27
10.a) Secure the 4P connectors to the TVSS
wire harness using the wire tie (1x).
b) Secure the TVSS wire harness andradar sensor wire harness to thepassenger side brace using the wire tie
(1x).5
II
1
51
5
1
II
1
Fig.28
C
Be sure the clipped end of the wire tie is turned to downward as shown to pre-vent contact with the cluster panel .5
5
CAUTION:
COROLLA VERSO (RHD) - 2001-04
Fig.29
1.Fit the ECU bracket to the TVSS ECU
.I
2
Fig.30
2.Fit the TVSS ECU to the passenger sidebrace using the bolt (1x).728
I
Fig.31
3.a) Connect the 40P connector (white)
of the TVSS wire harness to theTVSS ECU .
b) Secure the TVSS wire harness tothe passenger side brace using thewire tie (1x).5
281
I
1
D
MOUNTING THE TVSS ECU
2
I
7
I
28
I
28
D
1
5
COROLLA VERSO (RHD) - 21 01-04
Fig.32
1.a) Fit the siren bracket to the siren
using the bolts (2x) and nuts (2x).
b) Secure the bolt (1x) and nut (1x)lightly here as shown.
1312
VIIVI
V11
Fig.33
2.Locate the 3P connector (grey) in thedriver’s side luggage compartment areaand remove the tape .29
E
Fig.34
3.a) Connect the 3P connector (grey) of
the vehicle harness to the siren .
b) Attach the siren bracket using thebolts (2x) and nuts (2x) asshown.
1312
11
V
E
MOUNTING THE SIREN
V
12
VI
VI
VII
13
29
E
V
13
12
13
11
11
E
COROLLA VERSO (RHD) - 2201-04
Fig.35
1.Remove the hood cover .
: Clip (6x)10630
Fig.36
2.Remove the grille cover .
: Clip (2x)
: Clip (3x)107
31
Fig.37
3.a) Remove the hood lock assembly .
: Bolt (3x)
b) Remove the hood opener cable from the hood lock assembly .32
33
108
32
VEHICLE DISASSEMBLY (ENGINE COMPARTMENT)
30
106
31
107
108
32
33
108
COROLLA VERSO (RHD) - 23 01-04
Fig.38
1.Locate the 2P female connector (grey)near the battery , and remove the tape
.3635
34
Fig.39
2.a) Connect the 2P male connector
(grey) of the TVSS wire harness tothe 2P female connector (grey).
a) Route the TVSS wire harness to theradiator upper support area .37
14
3414
G
Fig.40
3.Route the TVSS wire harness in theradiator upper support .37
14
WIRE HARNESS INSTALLATION(ENGINE COMPARTMENT)
34
3536
14
G
34
14 37
37
COROLLA VERSO (RHD) - 2401-04
Fig.41
1.Remove the spring from the hood lockassembly .32
38
Fig.42
2.Attach the hood switch to the hood lockassembly using the screws (2x).1632
15
Fig.43
3.Attach the hood switch connector’s clipto the hood lock assembly , then securethe hood switch wire harness to thehood lock assembly using the wire tie
(1x).5
3215
3215
MOUNTING THE HOOD SWITCH
Confirm and secure the thing that hoodswitch surely hits hood lockthrough the lower side of spring soas not to touch spring to hoodswitch .15
3838
15
NOTE:
38
34
15
16
15
32
5
32
COROLLA VERSO (RHD) - 25 01-04
Fig.44
4.a) Refit the spring .
b) Refit the hood opener cable .33
38
Fig.45
5.
a) Connect the 2P connector of theTVSS wire harness to the 2P con-nector of the hood switch .
b) Refit the hood lock assembly .
: Bolt (3x)108
32
15
14
F
Fig.46
6.a) Attach the 2P connector’s clip to the
vehicle’s hole .
b Attach the clamps (4x) inside of theradiator upper support .
c) Route and secure the TVSS wire har-ness to the clamps (4x).1714
3717
39
F
3833
32
14
17
14
15
32
108
32
108
37
39
Confirm operation surely by operat-ing the indoor food opener lever afterhood lock assembly is installed.32
CAUTION
COROLLA VERSO (RHD) - 2601-04
Fig.47
7.Attach the vehicle harness to the vehiclebrace lower hole using the wire tie (1x).18
Wire tie must not bind more than thenecessity.
Bind to the size position of fig 47.
Make sure the fan shroud assembly and the vehicle harness space are5mm over.
40
CAUTION:
18
80mm
40
5mm
COROLLA VERSO (RHD) - 2701-04
ATTACHING THE STICKERS
Fig.48
1.a) Clean the inside surface of both front
windows.
b) Attach the stickers to the indicatedposition.
19
REFIT THE TRIM AND REMOVED PARTS.
10mm19
OK
NG
Fig.49
9Be careful end of the wire cable ,
direction when you refit the air con-ditioner unit as shown in fig 49.10
9CAUTION:
Fig.50
1
42
Do not interfere with vehicle harness
(brown taping) in the TVSS wire har-
ness .
Take the vehicle harness (brown tap-ing) up in the relay box asshown in fig.50 when you refit theremoved parts.
4241
1
40
CAUTION:41
10(or )