toyota logistics services norway as -...
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Toyota Logistics Services Norway AS
Toyota Parts Center Norway (TPCNO)
Arne Larsen
Daglig leder
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Effektiv logistikk avgjørende for vår konkuransekraft
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11/30/20173
PL21
Familien
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Toyota Part Center Europe (TPCE)
Størrelse:
• Lager = 100,000 m²
• Kontor/Adm 2.000 m²
Ansatte:
• Lager : 383
• Kontor/Adm: 193
Operasjoner:
• Kl. 05:50 – 22:00 (2 skift)
Beholdning:
• Lagerførte P/N +/-230.000
• Lagerdybde 20 arbeidsdager
Daglig volum:
• Inn 18,000 linjer
• Ut 45,000 linjer(inkl. 14,000 til forh.)4
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Toyota Part Center Norway (TPCNO)
— Areal
11.000m2
— Lagerførte P/N
60.000
— Ansatte
48 (42 W/H + 6 kontor/adm.)
— Lagerdybde
20 kalenderdager
5
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Leveringskjeden til Norge
6
TP
CE
TP
CN
O
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TPCNO
— Inngående leveringer pr. uke
Containere
Transporttid: 9-11 dager
Antall: 13-15 stk pr uke
Truck / full semi
Transporttid: 2 dager
Antall: 2 stk pr uke
Fly
Transporttid: 1 dag
Antall: 4 stk pr uke
7
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TPCNO
8
Mottak Sortering/innlegg
PlukkingForsendelse
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9
Toyota logistikkflyt
Drammen, Norway
Toyota Parts Center Norway
60.000 lagerførte artikler
Leveringsgrad 96,64%
Diest, Belgium
Toyota Parts Center Europe
230.000 lagerførte artikler
Leveringsgrad 98,86%
Levering fra
Diest til Drammen
Hasteordre
Sendes fly
Små og medium
= før kl.10:30
neste dag
Lagerordre ( etterfylling)
Sendes shortsea (båt/container) =
9-11 dager transporttid
Hasteordre
Sendes truck
Store + volum
= 2 dager
transportid
Levering fra Drammen
Før kl. 07:00 neste dag
Levering fra Drammen
Dag 2 før kl.12:00
Levering fra Drammen
Dag 3 før kl.12:00
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La oss starte da!
10
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Leveringskjeden til Norge
11
Ku
nd
e
Fo
rha
nd
ler
TP
CN
O
TP
CE
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11/30/201712
Kundemottak
Dele tilgjengelighet
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11/30/201713
Alternative transporter TPCE=>TPCNO
9-11 dager
2 dager
1 dag
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Leveringskjeden i Norge
14
TP
CN
O
Forh
and
ler Kun
de
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11/30/201715
Kundemottak Dele tilgjengelighet
Verksted kapasitet
Kundeavtale
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11/30/201716
Allokering + plukk
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11/30/201717
Sortering-pakking - lasting
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11/30/201718
Varelevering
Hæ, mangler du noe?,
ring Arne i Drammen
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11/30/201719
Deler til Express produksjon
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11/30/201720
Deler til mekanisk dagsproduksjon
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11/30/201721
Deler til nybil klargjøring
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11/30/201722
Kundelevering
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Leveringskjeden
23
TP
CE
Tra
nsport
TP
CN
O
Tra
nsport
Forh
andle
r
Kunde
Tra
nsport
Tra
nsport
Term
inal
Mottak
InnleggPlukk
Lasting Mottak
InnleggPlukk
LastingMottak
InnleggPlukk
Lasting
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30/11/201724
LEAN?
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Hvordan jobber Toyota med LEAN ?
30/11/201725
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LEAN skapes gjennom;
o bedriftens kultur
o myndiggjøring av ansatte
o ansattes endringsvilje
o forenkling av arbeidsprosesser og flyt.
30/11/201726
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Origin of TPS
Sakichi Toyoda
Developed Type-G Toyoda Automatic Loom that automatically stopped when treat broke.
Kiichiro Toyoda
Kiichiro introduced JIT into the vehicle body production line at TMC (Koromo Plant).
Eiji Toyoda
He urged to increase workers' productivity to compete with European and US car producers.
Taichi Ohno
Supported by Eiji Toyoda, he helped to establish the TPS, and built the foundation for the Toyota spirit of "making things".
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— Kaizen = “Continuous Improvement through the Elimination of Waste/Muda”
— Muda = “Any activity which does not add any value”
— “Work is a series of processes where any process or part of a process which does not
add any value, is to be considered as waste/muda”
— Categories of muda (T.Ohno):
— Muda of overproduction— Muda of inventory— Muda of rework— Muda of motion— Muda of processing— Muda of waiting— Muda of conveyance
Elimination of muda
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Muda / Muri / Mura (3MU’s)— Muda: waste — Muri: overburden or strenuous work
—People: safety & quality suffers
—Machinery: risk of breakdowns and defects
— Mura: irregularity or unevenness
TIME
WORKLOAD NORMAL CAPACITY
OVERBURDEN ON RESOURCES
IDLE RESOURCES
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Før situasjon
Dag Man Tir Ons Tor Fre
Biler 2 3 2 3 2
Dag Man Tir Ons Tor Fre
Biler 5 0 2 3 2
Dag Man Tir Ons Tor Fre
Biler 2 3 2 3 2
Avganger fra TPCE (Europalageret)
Ankomst TPCNO (Drammen)
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Sjø (Shortsea)
Ukentlig feeder Rotterdam – DrammenContainere tilgjengelige fra mandag kl. 07:00
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Nå situasjon
Dag Man Tir Ons Tor Fre
Cont (1)2 3 3 2 2
Dag Man Tir Ons Tor Fre
Cont 2 3 3 2 2 (1)
Avganger fra TPCE (Europalageret)
Ankomst TPCNO (Drammen)
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Takk for oppmerksomheten
33
Spørsmål/kommentarer ?