tower products presentation, aster teleservices private limited · 7 design software utilized...
TRANSCRIPT
1. Profile – Manufacturing Locations
2. Profile – Global Presence
3. Profile – Towers Design & Development
4. Tower – Fabrication Facilities
5. Towers Categories
6. Historical Volume Shipped
7. Clients
2 www.aster.in
Manufacturing Facility
Towers
o Hyderabad -2 Units
o Raipur -2 Units
Monopoles & High
Masts
o Hyderabad -1 Unit
All Manufacturing
Facilities are
Approved by BSNL,
TEC Wing and PGCIL
as a Part of
Infrastructure
assessment
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Towers Shipped up to
March 31st 2014
Legend
Regional office
www.aster.in
Mauritius
Kabul
Riyad Sharjah
Colombo
Hyderabad
Dar Es Salaam
Nairobi Douala
Kathmandu
Design Detail Certification Prototype Fabrication
Lattice
Cell
Lattice
Transmission
Lattice
Sub-station
Lattice Broadcast
Monopoles Lattice
Windmill
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Aster engineering division has qualified and experienced structural
design engineers. We have developed over 200+ designs complying
with multinational tower standards.
Towers are designed using latest software based programs taking into
account various parameters such as
Added Loads - Antennae, Conductors, Ground Wires,
Insulators, Lights and Other
Accessories etc.,
Climatic Loads - Wind, Seismic, Ice and Temperature
etc.,
Technical Considerations - Topographical Factor, Dynamic Effect
of wind, Risk Coefficients, Factor of
Safety, Certification Standards
requirements etc.,
Ctnd.
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Design software utilized
PLS-Tower v12.10 MS Pole ver.6
iTOWERS Designer TL STAAD.Pro 2005
iTOWERS Designer MW PLS-Pole v12.10
Design standards utilized
IS 875:1987 and IS 802:1995/1992 Indian
EIA/TIA-222-G American
SEI/ASCE 10-97 & 48-05 American
BS8100-1:1986, BS8100-3:1999 British
AS3995-1994 Australian
SABS South African
ILE TR7,2000 British
Designs validated by Structural Engineering Research Center (SERC),
Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai;
Central Power Research Institute (CPRI)
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Generation of Bill Of Material (BOM)
Shop floor drawing for manufacturing
Assembly drawing for field installation
Software utilized
bocad-3D
AutoDesk Inventor 2011
progeCAD 2010
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Dedicated independent prototype assembly units
In House Proto Test Facility
Spectro Analyzer for Materials Strength measurement
Prototype inspection done by internal QA Team, Third party & by
Customers also as applicable for the final approval and for Mass
production
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– Geographical Spread - 3 Strategic Locations
– Manufacturing Facilities - 8 Self Driven Units
– Human Resources - Highly Skilled
– Sophisticated Machinery - Meeting the Industrial Standards
– Fabrication Capacity – 142,320 MT/Annum
– Galvanization Capacity - 187,320 MT/Annum
– Quality Certification - Accredited With ISO 9001:2000 & 14001:2004
– Quality Assurance Plan - As Mutually Agreed upon with Customer
More information
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– Fabrication Capacity – 52,200 MT/Annum
– Galvanization Capacity – 108,000 MT/Annum
– Machines - Lattice Towers
• CNC -Plasma cutting machine
• CNC -Angle cutting, Hole and Stamping machines
• Notch cutting machines
• Angle bending machines
• Angle cropping with stamping
• Radial drilling machines
• Induction furnace for heating bend portion
– Machines – Monopoles
• CNC operated press brake
• CNC Plasma profile cutting machine
• Pole closing and welding machine
• Pole straightening machines
More information
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More information
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Materials Dispatch Yard - Transmission Towers, Domestic
Materials Dispatch Yard – Telecom Towers, Domestic
− Fabrication Capacity – 30,000 MT/Annum
− Galvanization Capacity – 30,000 MT/Annum
− Machines - Lattice Towers
• CNC –Plasma cutting
• CNC – Angle punching and stamping
• CNC – Plate punching and stamping
• Angle cropping with Stamping
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
More information
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36,000 MT Capacity, Galvanization unit
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40 m GBT Materials Bundles at Materials Yard, Domestic
Materials Dispatch Yard, Telecom Towers, Domestic
Materials Dispatch Yard, Domestic
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BSNL’s TEC-GR 60 m Prototype Assembled at Proto Yard
− Fabrication Capacity – 10,800 MT/Annum
− Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
More information
15 www.aster.in
– Fabrication Capacity – 21,000 MT/Annum
− Galvanization Capacity – 21,000 MT/Annum
− Machines - Lattice Towers
• CNC – Angle punching and stamping
• CNC – Plate punching and stamping
• Angle cropping with stamping
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
More information
16 www.aster.in
More information
17 www.aster.in
– Fabrication Capacity – 24,000 MT/Annum
− Galvanization Capacity – 24,000 MT/Annum
− Machines - Lattice Towers
• CNC – Plasma cutting
• CNC – Angle punching and stamping
• CNC – Plate punching and stamping
• Angle cropping with stamping
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
More information
18 www.aster.in
More information
19 www.aster.in
– Fabrication Capacity – 4,320 MT/Annum
– Galvanization Capacity – 4,320 MT/Annum
– Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle cropping with stamping machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
More information
20 www.aster.in
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Press Break of 1,280 Tones Capacity to
Press Poles up to 12m Length
CNC Machine Plasma Cutting Machine
Poles Straightening Machine
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Tensile and Band Testing Equipment
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Impact Testing Equipment Material Chemical Property Testing Laboratory Soil Testing Laboratory
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Spectro Analysis Test Facility
Transportation to customers is done by both sea and Air ways
Materials are Packed in 20 feet and 40 feet containers as per the requirement
Containers placed on Trailers transported up to nearest Port
All the containers shipped properly under proper and strict supervision of our Transportation Agents
Different towers are loaded into the same container with color coding and can be easily identified based on the site.
Cntd. 23
www.aster.in
International packing standards adhered to
Description of packing material with Customer Name, Batch No,
Location etc. is mentioned on the packed items.
Wooden cases are used for packing of small Plates. Packing is done
using Jute strip and bags.
Sufficient care is taken in the process of storing, packing and
Handling of Galvanized products.
During Transportation adequate ventilation is provided to prevent
white rust or wet storage stains.
Post treatment like chromating done to minimize the chances of
formation of white rust and Silica jell for de-oxidation effects.
NS Toner and Stripping dispenser of ITW Signode are used for
metal strapping mechanically.
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More information
Raft Tower Foundation Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India
Cell Site on completion of all Civil
Works, AP, India Civil Raft Foundation constructed for 40m Tower
Installed for US Army, Afghanistan 25
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More information
50 m Square Angular Ground Based Tower
installed for Roshan at Logar, Afghanistan
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40 m Square Angular GBT installed for
Bharti AirTel, AP, India 400 kV Transmission Line Tower at
Sonipat, Haryana, India
149 m FM Tower Designed, Supplied and
Installed for BECIL at Delhi Which is shown
in all templates of this presentation
40 m Monopole Designed, Supplied and
Installed for Ericsson India Pvt Ltd at
Bengaluru International Airport 27
50 m Windmill Tower supplied for
Vistas RRB Ltd, TN, India
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Description Total
In Domestic Market
Power Transmission Towers Design, Fabrication & Supply 227,501 MT
Substation Structures Fabrication & Supply 7,708 MT
Telecom Towers Design, Fabrication & Supply 31,156 Nos
Broadcast Towers Design, Fabrication & Supply 49 Nos
Monopoles / High Masts Design, Fabrication & Supply 13,251 Nos
Windmill Towers Fabrication Supply 34 Nos
In Overseas Market
Telecom Towers Design, Fabrication & Supply 20,580 MT
Broadcast, Radar Towers Design, Fabrication & Supply 34 Nos
Power Transmission Towers Design, Fabrication & Supply 17,550 MT
More information
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Note: Logos used in this presentation are proprietary of the respective companies