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Toolfab Engineering Industries (P) Ltd

(Heavy Engineering Fabrication)

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Heavy Engineering Fabrication

Material Unloading Material Stacking Handling to CNC Cutting Station Plate Cutting

Edge Preparation Dimensional Inspection After E.P. Shell Rolling L-Seam Welding L-Seam Welding Inspection L-Seam BG L-Seam BG Welding L-Seam BG Welding Inspection Shell Rerolling Handling of Shells Shell to Shell Cir-Seam Fitup Cir-Seam Fitup Inspection Cir-Seam Welding Cir-Seam BG

Cir-Seam BG Inspection Cir Seam BG Welding

Flange to Section Fitup

Flange to Section Fitup Inspection

FCS Welding

FCS BG

FCS BG Inspection FCS BG Welding

FCS BG Welding Inspection

NDT

Easy Laser Inspection Internal Fittings

Dimensional Inspection

Blasting

Blasting Inspection

Painting

Painting Inspection

Internals / Electricals Assembly

Packing

Handling of finished product

Dispatch of Finished Goods

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Heavy Engineering Fabrication

Material Unloading with thehelp of Mobile Cranes

Raw material inspection /reception control Visual,

Verification of material with MillTC

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Heavy Engineering Fabrication

Plate Material Stocking

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Heavy Engineering Fabrication

Material Stocking of Internal Items & Paint Materials

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Heavy Engineering Fabrication

Loading to CNC Profile Cutting Machine

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Heavy Engineering Fabrication

Plate Cutting at Profile Cutting Machine.

MESSER 4Mtr/30Mtr Bay one 20Mtr x 80Mtr

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Heavy Engineering Fabrication

Beveling & Smoothening by Grinding

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Heavy Engineering Fabrication

Plate Rolling in Three Roll Plate Bending Machine 2.5 Mtr Width & 25mm /

40mm Thickness - Himalaya

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Heavy Engineering Fabrication

Shell Profile Checking using Template

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Heavy Engineering Fabrication

Maintaining required Circumference & Shell Height

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Heavy Engineering Fabrication

Maintaining required Circumference & Shell Height by Checking the LS Fit up

Shells

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Back Gouging By Grinding

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Heavy Engineering Fabrication

Back Gouging Area DP Test Check

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Heavy Engineering Fabrication

Back Gouging Welding- SAW COLOUMN BOOM

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Heavy Engineering Fabrication

Rerolling

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Heavy Engineering Fabrication

CS Fit up

Fit up on Roller Bed using Hydraulic Jack

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Heavy Engineering Fabrication

End Ovality arresting, Straightness, Mismatch & Length Checking

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Heavy Engineering Fabrication

CS Welding

SAW Process with Rotator Bed Using Column Boom (5Mtr X 5Mtr)

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During CS BG Welding Proper Current Parameters are Maintained using Traly

SAW Machine

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During Flange with Shell Fit up, Maintaining Face out & Plumb out, Verticality

as well as Total Length of the Section.

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Using SAW COLOUMN BOOM

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Heavy Engineering Fabrication

Flange with Shell Welded area Back Gouge Grinding

H E i i F b i ti

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Heavy Engineering Fabrication

Flange Back Gouging Area DP Test Checking

H E i i F b i ti

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After DP Test Back Gouging Area Welding

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Heavy Engineering Fabrication

Checking weld Defect by Ultrasonic Testing

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Heavy Engineering Fabrication

Checking weld Defect by Radio Graphic Testing(Random)

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Heavy Engineering Fabrication

Fixing Bushes and welding with Shells and Platforms

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Heavy Engineering Fabrication

To Measure flatness and Tilting of Flanges using Easy Laser

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y g g

Checking Face out & Plumb out, Verticality, Ovality, Total length, Internals

locations, Mismatches & Scratches, Surface defects.

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y g g

Fixing Bushes welding with Shells and Platforms

Heavy Engineering Fabrication

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Shifting cleared section for blasting site

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Blasting with Steel Shots in Blasting Chamber. Adherence to Pollution Control

Norms.

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After Blasting checking the surface roughness

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Painting using with Airless Guns- Inside Painting Chamber.

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Coating Thickness checked with coat meter

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Assembling of all Internals Like Ladder, Door Fittings, using recommendedFasteners & Electrical Fittings

Heavy Engineering Fabrication

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Assembling of all Internals Like Ladder, Door Fittings, using recommendedFasteners & Electrical Fittings

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Ends Covered with Plywood and Spider

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Finished Goods are Ready for Getting Dispatch Clearance

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Finished Goods Loaded on Trailer

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After Completion of all Inspections Finished Goods are Dispatched

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Work Shed 3 Bays 20Mtr x 80Mtr Each. 2 Nos EOT Cranes capacity30MT.

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THANK YOU