total cleaning business[1]
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Total Cleaning Business Decontamination & Sludge Removal
2011.07.01
Goals for Tank Decontamination Reduce Time
Reduce Sludge to Solids
Recover Salable Oil
Reduce Risk and Improve Safety
Reduce Sludge to Non-Hazardous Properties if possible
Reduce Total Cost
Separate and Recover Water
Chemistry Questions
Decon Product are surfactants combined with enzymes.
Mild and safe oxidizer
Degradable surfactants allow rapid separation.
Totally biodegradable.
Recovered oil can be reprocessed.
Basic Technologies for Tanks
Sulfide Oxidation
Solvent Enhancement
Degassing
Sludge Processing
Sulfide Oxidation
The first order of Decon reaction is oxidation. This must be complete before any other actions are performed.
Oxidation of reactive sulfides as verified by Chemetrics Method testing using acid to free sulfides for measurement.
Predictable oxidation of FeS, H2S, and many mercaptans. Safe with light hydrocarbons.
Solvent Enhancement
Makes heavy hydrocarbons dissolve faster into light hydrocarbons--maximizes oil recovery from sludge.
Reduces sludge by heavy oil recovery. Allows less solvent to accomplish the same or more work-
-sometimes by half. Can be used to lower pour points of some paraffinic oils. Allows faster separation of water and solids.
Degassing
Very Fast in many tanks.
Can be used to emulsify many hydrocarbon vapors temporarily.
Application can lower pressure in tank during spraying operations.
Often used for final sweetening and cleaning of tank vapors prior to open venting.
Not effective on methane and ethane.
Sludge Processing
Promotes separation of water from sludge.
Initial sludge reduction is performed while sludge is in the tank.
Often breaks emulsions holding solids while in tank and allows recovery of water-wet solids instead of oil-wet solids.
Can be used to break down polymers prior to processing.
1. Crude Oil Sludge Treatment Cost
2. Tank Cleaning & De-Sludge Cost
3. Ship Cargo Tank Cleaning Cost
4. Palm Tank Sludge Treatment Cost
5. Chemical Sale Cost
1. Crude Oil Sludge Treatment Cost
Nation Q’ty
Saudi Arabia 8404
Russia 6479
USA 5822
Iran 3696
China 3249
Norway 3197
Mexico 3012
Venezuela 2944
Iraq 2571
UAE 2368
UK 2275
Nation Q’ty
Nigeria 2144
Kuwait 2126 Canada 1977
Indonesia 1423 Libya 1410
Brazil 1269
Algeria 1244
Oman 940 Argentina 761
Malaysia 700
(unit : 1,000bbr/day)
(year of 2008)
Total amount of the world(21contries) : 55,000,000BBL/DAY
Per day production Q’ty of crude oil
A tank can accumulate, in average, up to 7.5% of its nominal capacity of sludge this means for the tanks capacities used in PEMEX: - 500,000 barrels of crude oil 37,500 barrels of sludge - 200,000 barrels of crude oil 15,100 barrels of sludge - 150,000 barrels of crude oil 11,250 barrels of sludge - 55,000 barrels of crude oil 4,125 barrels of sludge
Mexico PEMEX-7.5% Sludge
<Q’ty of C.O. 55,000,000 BBL/DAY>
<2% Sludge rate : 174,600ton>
<cost for treatment $250/Ton => $43,650,000/day >
<cost for oil recovery : $13,000,000 >
* Value of treatment ; $24Billion/year
Merits of RB-Tech(Sludge Treatment Cost)
Merits of RB-Tech (Indonesia)
<Q’ty of C.O. 1,400,000 BBL/DAY>
<2% Sludge rate : 4,450ton>
<cost for treatment $250/Ton => $1,112,500/day >
<cost for oil recovery rate (20%) : 890ton = $350,000/day >
* Value of treatment ; $533,812,500/year
RB-TECH MERIT (Others Benefit)
1. To protect environment pollution
2. To increase the rate of oil recovery
3. To increase Emission Trading
Scheme Income (1)1ton Sludge : $50 (2) 4,450ton x 365day x $50 => $81,212,000/ year
4. To improve work conditions
2. Tank Cleaning & De-Sludge Cost
(1) Tank
- Crude Oil Tank - Product Oil Tank (B-C, Gasoline, Diesel, Kerosene, Naphta, Petrochemical Tank,
etc.) - Boiler Tank
Goals for Tank Cleaning & Sludge Removal
1. Working Period ; Short Term
2. Work Environmental Improvement
3. Prevent Accident
4. Prevent Air Pollution
Market – Tank Cleaning (Indonesia)
<cost for Tank Cleaning Service ; 2,100 EA X $100,000 (AVE) = $210Million>
* Value of Tank Cleaning ; $210,000,000
* After the sales price excluding oil recovery
(1)Tank
- Crude Oil Tank (100 EA) - Product Oil Tank (1,000 EA) (B-C, Gasoline, Diesel, Kerosene, Naphta, Petrochemical
Tank, etc.) - Industry Boiler Tank (1,000EA)
3. Ship Cargo Tank Cleaning Cost
(1) Ship Cleaning
- Crude Oil Tanker (Cargo Tank, Fuel Oil Tank, Ballast Water Tank) - Merchant Ship (Fuel Oil Tank, Ballast Water
Tank)
Market – Tank Cleaning (Indonesia)
<cost for Ship Tank Cleaning Service ; 30 EA X $400,000 (AVE) = $12Million>
* Value of Tank Cleaning ; $12,000,000/year
* After the sales price excluding oil recovery
(1) Ship Cargo Tank Cleaning
- Crude Oil Tanker (1 EA => $400,000) - Fuel Oil Tanker (1 EA => $100,000)
Layout
From palm oil sludge which have been dumped, to extract residual palm oil available maximum with RB-Tech system and to apply final entire sludge to fertilizer or material for the 2nd working.
Competitives
- Recovery of residual palm oil and multi-applications of by-products
- To link together easy to total maintenance business of the plant/utilities
4. Palm Tank Sludge Treatment Cost
In palm oil production capacity, Indonesia is no. 1 and the 2nd is Malaysia and the total amount of two countries Is 85% and more in that of the world. (1) No. of palm oil plant in Indonesia : 375 5~10tanks/plant total ; 2000tanks Over (2) PT Nusantara Indonesia of government investment company has majority of them (3) Average capacity in production : 40ton/hr. per plant
Current status of palm oil plants in Indonesia
Maintenance & Service
Tank Cleaning & Sludge Removal
(1) ROW & HRD application
(2) WATER-JET application
(3) Bio-Diesel production
1. Palm Oil Tank Cleaning & Sludge Removal - Tank Size, Sludge Amount, Equipment Rental, Labor, Period
are considered for Cost & Return Estimate. - Equipment can be sold alone, thus, provide regular services and generates income. - Equipment Price - ROW (10ton/hr ) ---- $100,000
RB-TECH3 (3ton/hr ) ---- $400,000 Water-Jet (1,000 Bar) ---- $150,000
* Also, equipment are available for rental if necessary
Profit Structure (1)
(2) Bio-Diesel Machine (Min – 400 liter) = $27,000 (a) - 400 liter recovery rate is 392 ~ 396 liter
- 400 liter processing time: 2 hour - 5 Operation / Day: 2,000 liter (2 ton) process Recovering 1,960 ~ 1,980 liter (b) Op Cost: $75 for 400 liter Daily (5 Ops) : $375 Max (c) Bio-Diesel Sale Price: 1,960 liter x $0.5 = $980 =========================================== Daily Profit = (c – b) = $980 - $375 = $605 * 1 year : $605 X 25days X 12months $181,500 (3) Total Equipment (Based on 375 Palm Oil Factory in Indonesia)
375 x $181,500 (Min Ops) => $68,000,000 / Year
Profit Structure (2)
Group Product Group Product
Melting Reagent
RW MA 2207
RW MA 2205 Descaler RW DS 1701
RW DS 2001 RW DS 2205
Biocide RW BIO B244
RW BIO B254
Water Clarifier
RW WC55
RW WC50
Paraffine Dispersant
RW PD 816 Hydrogen Sulfide
Scavenger
RW SC8411C
RW SC8640
Scale Inhibitor
RW SI 4857A
RW SI 4853A Paraffine Paraffine124
Paraffine WOX
Emulsion Breaker
RW EB100
RW EB500 Demulsifier RW DM EB100
RW DM EB500
Corrosion Inhibitor
RW CI 9300
RW CI 307
RW 9312HF
Sludge Dissolvi
ng Reagen
t
RW WCO 7030
5. Chemical Sale Cost
Case 1 - Shell Company
Corrosion part – one of 18sections of Chemicals
Case 1 - Shell Company
3. Chemicals for crude oil treatment Corrosion part – one of 18sections of Chemicals
* 1 Refinery (Chemical Cost) ; $10million . GS-Caltex In korea * Shell Company In USA – 40Refinery . $400million (just refinery chemical cost)
18 sections of Chemicals
4. Introduce of Chemicals
1. Crude Oil Sludge Treatment Cost $615,024,500 1. Tank Cleaning & De-Sludge Cost $210,000,000 1. Ship Cargo Tank Cleaning Cost $12,000,000 1. Palm Tank Sludge Treatment Cost $68,000,000 1. Chemical Sale Cost $17,000,000 ==================================== TOTAL : $922,024,500 / YEAR (INDONESIA MARKET)