torus blowout preventers & well control products...annular blowout preventers per cavern for...

8
W E L L C O N T R O L T E C H N O L O G Y BY TORUS ANNULAR BLOWOUT PREVENTERS PRESSURE CONTROL PRODUCTS TUBING & ROD STRIPPERS TESTING & RECERTIFICATION Torus Blowout Preventers & Well Control Products

Upload: others

Post on 21-Jan-2021

59 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

W E L L C O N T R O L T E C H N O L O G Y B Y T O R U S

A N N U L A R B L O W O U T P R E V E N T E R SP R E S S U R E C O N T R O L P R O D U C T ST U B I N G & R O D S T R I P P E R ST E S T I N G & R E C E R T I F I C A T I O N

Torus Blowout Preventers& Well Control Products

Page 2: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

Torus AnnularBlowout PreventerW E L L C O N T R O L F O R M U L T I P L E O B J E C T S T R I N G S

The Ideal ESP Blowout Preventer! The Torus Annular BOP is designed to close around multiple objects in the wellbore including electric submersible pump (ESP) cable, tubing and even chemical injection lines without damage. In addition, the Torus will close over open hole and hold up to one-half of its working pressure.

Unlike conventional piston operated annular BOPs, whose packers are almost 80% metal fingers that can crush or cut ESP cable and chemical injection lines, the Torus inner packer is almost entirely rubber and whose hydraulic diaphragm operation allows for precise control of closing pressure that forces the packer to seal around the objects in the well bore.

W E L L C O N T R O L T E C H N O L O G YT O R U S

Standard end configuration is a flangedbottom by studded top RTJ connections.Other configurations availableupon request.

Standard body & bonnet material is ASTM A352 LCC carbon steel for 2,000 psi BOPs,

and AISI 4130 75K alloy steelfor 3,000 psi BOPs.

Flanged bottom on the 2,000 psi Torus Annulars have an elongated hole pattern to mate with API 2,000 & 3,000 RTJ connections.

Standard packer material is Nitrile.

Other packer material is available upon request.

7 1/16" 3,000 psi C.W.P. Torus

toruspressurecontrol.com

Features• Most compact annular BOP on the market - ideal for short sub-structures.

• Interchangeable Internal parts between API 2,000 & 3,000 C.W.P. preventers

• Inner packer is almost 95% rubber and is not subject to shear stresses between the elastomer and metal “fingers” found in other annular BOP’s

• Packers have been closed 120+ times without failure

• Sizes: 7-1/16”, 9” and 11”

• 2,000 psi and 3,000 psi

• Single and dual annular configurations

• Dual packer design: The outer packer acts as a diaphragm - isolating the hydraulic pressure that closes the inner Packer and is never directly exposed to the well-bore

• Only two moving parts

• Operation: Closure is achieved by direct hydraulic pressure on the diaphragm outer packer diaphragm design, requiring only one hydraulic line. To open the Torus, simply vent the hydraulic pressure and the packer will resume its original shape.

2

Page 3: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

W E L L C O N T R O L T E C H N O L O G Y B Y T O R U S

2 3 4 5 6 7 8 9 10 11 12 13

2

1

3

4

5

6

7

8

9

10

11

1

Closing Volume Required (Gal.)

Bore

Dia

met

er (I

n.)

N

O

6Closing Volume Required (Gal.)

Special DesignsThe blowout preventer above was a special design request for a LNG storage facility in Livorno, Italy. Each of the three storage caverns used a Byron-Jackson® electric submersible pump at the end of a 9-5/8” casing string to pump LNG from the cavern to trucks and rail cars.

The customer required two annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual annular” Torus with two complete packer sets in one body eliminating the space needed for flanged connections between two single annular preventers.

The customer required “bubble tight” sealing around the 9-5/8” casing and a 4”x 1” rectangular flat ESP electric cable. The Torus Blowout Preventers exceeded customer expectations.

12" 500 psi C.W.P. Torus DualAnnular Blowout Preventer

Torus Annular Blowout PreventerDimensional Data

Torus Annular BOP Dimensions and WeightsBore (In.) 7 1/16 7 1/16 9 9 11

Working Pressure (psi) 2,000 3,000 2,000 3,000 3,000

Dimensions (In.)N 27 28 1/2 34-1/4 37-1/2 37-1/2

O 19 3/8 21 1/4 25 24 1/4 24 3/4

Weight (lbs.) 1,360 2,051 2,625 4,360 4,510

Std. TopConnection

API 3000RTJ Studded

API 3000RTJ Studded

API 3000RTJ Studded

API 3000RTJ Studded

API 3000RTJ Studded

Std. BottomConnection

API 2000/3000RTJ Flanged

API 3000RTJ Flanged

API 2000/3000RTJ Flanged

API 3000RTJ Flanged

API 3000RTJ Flanged

toruspressurecontrol.com 3

Closure Volumes

Annular Blowout Preventer . . . . . . . . . . . . 2-4

Type K Stripper Blowout Preventer. . . . . . . 5

Series DS Annular Blowout Preventer. . . . . 6-7

Well Control Accessories . . . . . . . . . . . . . . BC

Contents

Page 4: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

W E L L C O N T R O L T E C H N O L O G YT O R U S

toruspressurecontrol.com

Manufacturer A• 34% Shorter • 11% Smaller OD • 24% Lighter

Size MattersCompare the size and weightsavings between the Torus7 1/16” 3M annular BOP VS.other manufacturers below.

Manufacturer B• 28% Shorter• 2% Smaller OD• 29% Lighter

9" 2000 psi C.W.P. Torus on top ofa drilling spool & production valve.

Torus Annular Blowout PreventerParts and Model Numbers

4

1

2

3

4

5

6

7

8

9

10

11

12

Torus Annular BOP Assembly & Part Numbers

PartNo.

Bore (In.) 7 1/16 9 11

C.W.P. (psi) 1,500 2,000 3,000 1,500 2,000 3,000 3,000

Complete Assembly 014307-01 014308-01 014109-01 014738-01 014739-01 014832-01 921430-01

1 Nut-Bonnet Connection D118-N D138-N

2 Stud-Bonnet Connection D118X0512 D138X0634 D138X0700

3 Lifting Eye ZAM-11116024

4 Bonnet Nut D114-N D138-N D134-N D158-N D158-N D212-N

5 Bonnet 014305-01 00-014405-01 014107-01 014736-01 00-921339-01 0921439-01

6 Bonnet Seal 056581-01 057364-01 Z03-2128875X500

7 Inner Packer 023694-01 023770-01 23880-01

8 Outer Packer 023693-01 023769-01

9 Keeper Ring 013942-01 014139-01

10 Cavity Plug CP1

11 Stud-Body Connection D114X0534 D138X0512 D134X0700 D158X0814 D158X0734 D212X1012

12 Body 014229-01 50-14329-01 920736-01 014737-01 014737-01 00-921338-01 0921438-01

Page 5: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

W E L L C O N T R O L T E C H N O L O G Y B Y T O R U S

Regan Type “K”Blowout PreventerApplications

• Drilling• Mining• Tunneling• Well Service

Special DesignsIn addition to manufacturing the Type “K” Stripper BlowoutPreventers, Torus PressureControl also offers the packing elements for the originalRegan Type “K” DrillingBlowout Preventers.

Available Sizes• 7”• 8-5/8”• 9-5/8”• 10-3/4”• 11-3/4”• 13-3/8”

5

Type “K” StripperBlowout PreventerT H E O R I G I N A L R O D A N D T U B I N G S T R I P P E RT H A T I S A T R U E B L O W O U T P R E V E N T E R

The Type “K” performs two important functions on any well servicing operation - the cleaning of sucker rods or tubing when pulling the string out of the well, and well control during that operation. The Type “K” is a blowout preventer capable of sealing around rods or tubing and holding bore pressure to its full rated working pressure, and will close over open hole and hold one-half its rated working pressure.

“Sensitive” Design • The diaphragm design of the Type “K” allows the operator to control the amount of pressure to close the packer against pressure, reducing the friction between the string and the BOP. To open the Type “K”, simply release the pressure and the packer returns to its original shape.

Simple To Use and Maintain • The Type “K” has only one moving part, the packer. It is closed by either hydraulic or pneumatic pressure applied to the O.D. of the packer. Open simply by releas-ing the pressure. The Packer is easily replaced by

removing the studs & nuts and sepa-rating the two body parts.

Sizes andworking pressures are nominal 3”, 4”, 5” and 7” available in 1,500 psi, 2,000 psi, and 3,000 psi C.W.P.High temperature packers available.

Wide variety of end connections

include threaded, API RTJ flanged, ANSI RF flanged, API RTJ studded, and ANSI RF

studded. Other connections available.

3" 3,000 psi C.W.P. Type “K”with our 2" I.D. “hour glass”

packer for rod stripping

toruspressurecontrol.com

Page 6: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

W E L L C O N T R O L T E C H N O L O G YT O R U S

Standard inner packer material is Nitrile. Other packer

material is available upon request.

6

Security Without DamageThe Torus Annular BOP is designed to close around mul-tiple objects in the wellbore - including electric submersible pump (ESP) cable, tubing, and even chemical injection lines, without damage to them.In addition, the Torus will close over open hole to one-half its working pressure.

Torus Series “DS” AnnularBlowout PreventerD E S I G N E D F O R U N D E R - B A L A N C E D A P P L I C A T I O N S

The Torus Series “DS” Annular Blowout Preventer has an outer packer design that uses static seals to prevent pressure from leaking to the environment even without external hydraulic pressure. This feature allows the “DS” blowout preventer to be used in snubbing operations, and other situations where the wellbore is pressurized, and the Series “DS” is not closed.

7 1/16" 3,000 psi C.W.P.Series “DS” Torus

Flanged bottom on the 2,000 psi Torus Annulars have an elongated hole pattern to mate with API 2,000 & 3,000 RTJ connections.

toruspressurecontrol.com

Page 7: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

W E L L C O N T R O L T E C H N O L O G Y B Y T O R U S

7

Closure Volumes

Dimensional Data

Torus Annular BOP Assembly & Part Numbers

Part

No.

Bore (In.) 7 1/16 11 13 5/8

C.W.P. (psi) 1,500 3,000

Complete Assembly 014209-01 110030-01 135830-01

1 Nut-Bonnet Connection D118-N D138-N

2 Stud-Bonnet Connection D118X0534 D138X0700 D138X0750

3 Lifting Eye ZAM-11116024

4 Bonnet Nut D134-N D212-N D234-N

5 Bonnet 014277-01 113M02-01 024888-01

6 Bonnet SealZ202-

2122000X500113M10-01 024890-01

7 Inner Packer 023694-01 113M08-01 024886-01

8 Outer Packer 023693-05 113M03-01 024885-01

9 Outer Packer Outer SealZ02-

2124000X500Z02-

202400X510Z202-

2120400X520

10 Outer Packer Inner SealZ202-

2120400X600CP1

11 Stud-Body Connection D114X0534 D138X0512 D134X0700

12 Body 014229-01 50-14329-01 920736-01

Dimensions and WeightsBore (In.) 7 1/16 11 13 5/8

Working Pressure (psi) 3,000

Dimensions (In.)N 28 3/8 37 1/2 46 1/2

O 22 1/2 26 3/4 32 3/4

Weight (lbs.) 2,538 4,725 8,596

R, RX Ring Groove 45 53 57

Std. TopConnection

API 3000RTJ Studded

API 3000RTJ Studded

API 3000RTJ Studded

Std. BottomConnection

API 3000RTJ Flanged

API 3000RTJ Flanged

API 3000RTJ Flanged

2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1710

3456789

101112131415

1

Closing Volume Required (Gal.)

Bore

Dia

met

er (I

n.)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2

10

3456789

101112131415

1

Closing Volume Required (Gal.)

Bore

Dia

met

er (I

n.)

8

9

11

10

12

8

9

12

10

13

11

6

7

9

10

1

4

2

3

5

N

O

N

O

6Closing Volume Required (Gal.)

toruspressurecontrol.com

Torus Series “DS” Annular Blowout PreventerParts and Model Numbers

Page 8: Torus Blowout Preventers & Well Control Products...annular blowout preventers per cavern for well servicing in a configuration that was as short as possible. Our solution was a “dual

W E L L C O N T R O L T E C H N O L O G YT O R U S

Our QualityCommitmentTorus Pressure Control has been dedicated to providing quality well control products that protect personnel and the environment since 1985. All Torus Blowout Preventers conform to API 16A Specifica-tion for Drill-through Equip-ment, for the following:

• Materials• Design• Testing

1715 South Lowery AvenueOklahoma City, OK 73129 USATel 405-670-4456Fax [email protected]

© 2017 Torus Pressure Control • TPC_BOP_BRO_1017 • All rights reserved • Byron-Jackson® is a registered trademark of Flowserve Management Company • Litho USA

Well Control PackagingA Complete System. Torus Pressure Controloffers complete work-over well controlpackages that can include a Torus AnnularBOP, self-contained hydraulic accumulatorsystem, and other necessary valves& fittings and mount it all on a tandemaxle trailer for ease of deliveryto and from the well-site.

Well Control Accessories To compliment our line of annular blowout preventers, Torus manufactures a wide variety of adapter spools for mounting your Torus to your casing string. These spools are available in multiple custom side outlets to specifically meet our customer’s needs. Additionally, we offerthe following products through our master distributor“Piper Oilfield Products”.

• Choke & Kill Manifolds• B-7 Studs & Nuts• Accumulators• Ring Gaskets• Flow Valves• Kill Valves

Your Torus Representative