topic: integrated product development

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Topic: Integrated Product Development Student: Markus Löberbauer Matr. No.: 9855215 SKZ: 086 Lecturer: a.Prof. Dr. Igor Fürstner

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Page 1: Topic: Integrated Product Development

Topic:IntegratedProductDevelopment

Student:MarkusLöberbauer

Matr.No.:9855215

SKZ:086

Lecturer:a.Prof.Dr.IgorFürstner

Page 2: Topic: Integrated Product Development

IntroductionoftheinvestigatedProduct

Wetrytocomeupwithanewkindofbackpack.Theideaistoproduceaverylightyetdurablebackpack.Itshouldbeflexibleandascompactpossible.Thedifferentiationcriteriafromotherbackpacksisthefullwaterproofimplementation.

Possiblematerialsforthebag:

• Cotton• Linen• Syntheticfiber(e.g.:Kevlar)

Possiblematerialsforthesupport:

• Steel• Titan• Glass‐fiberenforcedplastic

Somesketchesoftheproduct:

Filledbackpack Emptybackpack Sideview

Backview,twostripes Backview,onediagonalstripe

Page 3: Topic: Integrated Product Development

DescriptionofCompetitiveProducts

InterestingcompetitorsareDeuter,VaudeandTatonka.Thefollowingthreebackpacksareexamplesfromasmallbackpackwithlaptopsupport,uptoahugetrackingbackpack.

DeuterGIGAOFFICEColor:blackWeight:1.28kgVolume:30lMeasures:47x36x26cmLaptopmax.36x30cm

VaudeCrystalRock30Color:metallic/anthraciteWeight:1.36kgVolume:30+6lMeasures:50x28x18cm

TatonkaBison90Color:green,blackWeight:3.5kgVolume:90lMeasures:90x36x31cm

Page 4: Topic: Integrated Product Development

Survey:BackpackX

Question AnswerPleasecheckoneanswerperquestion.

Priority1to51..veryimportant5..Idon’treallycare

Howmuchweightshouldtheemptybackpackmaximalhave?

o 1kgo 2kgo 3kg

Whatvolumeshouldthebackpackoffer? o <15lo 15‐30lo >30l

Howmuchpayloadshouldthebackpackhandle?

o <20kgo 20‐40kgo >40kg

Whatcolordoyouprefer? o Blueo Blacko Red

Shouldthebackpackbewaterproof? o Yeso No

Wouldyoulikeanotebookpocketinsidethebackpack?

o Yeso No

Howshouldthebackpackbewashable? o Machineo Hand

Wouldyouliketohaveoutsidepocketsonthebackpack?

o Yeso No

Doyouprefertwoshoulderstrapsoronediagonalstrap?

o 1o 2

Howmuchdoyouthinkisagoodbackpackworth?

o <50€o <100€o <200€o >200€

Page 5: Topic: Integrated Product Development

SurveyResults

Weseetheneedforalightbackpackishere.Anotherimportantfactisthatapayloadof20kgto40kgisdesirable.Abackpackshouldbewashableanditmusthavetowstraps.Ourprimegoaltoproduceatotalwaterproofbackpackisacceptedbythecustomers.

Page 6: Topic: Integrated Product Development

FunctionalDecomposition

Backpack

Store

Bag

h30cmb38cmt25cm

200cmzip

200cmSupportbars

HookandEye20Eyes,

6Stripswithhooks

Handle

Strap 2x1m

Grip 20cm(Synthetic)

Waterproof

Waterproofmaterial

Floatable>2houres

Covertoprotectelementsonthe

eyes100cmx40cm

foldable

Page 7: Topic: Integrated Product Development

HouseofqualityAim:offertransportaid

Quality Characteristics

(a.k.a. "Functional

Requirements" or "Hows")

Demanded Quality

(a.k.a. "Customer

Requirements" or "Whats") 0 1 2 3 4 5

1 9 11.1 3.9 5 4 4 1

2 9 10.3 3.6 5 5 4 1

3 9 12.3 4.3 5 4 4 1

4 1 7.1 2.5 3 5 5 5

5 9 9.7 3.4 5 2 2 2

6 3 8.6 3.0 5 5 1 1

7 9 8.6 3.0 4 1 1 1

8 9 10.6 3.7 4 4 3 3

9 9 12.0 4.2 5 5 5 5

10 9 9.7 3.4 4 4 3 1

!

Max R

ela

tio

nsh

ip V

alu

e in

Ro

w

!

Max Relationship Value in Column

Target or Limit Value

Weight / Importance

Max Weight 1kg

! !

Relative Weight

Difficulty

(0=Easy to Accomplish, 10=Extremely Difficult)

" "

# ! ## " " !

""

! !# ! !

#

!

" ! " ! " !

Carb

on fib

er

eyes

Module

Inte

rfaces for

pockts

Wate

rpro

of C

ontinous s

eam

Robust C

ontinous s

eam

" !

6 1 2 9

Wate

rpro

of zip

Adju

sta

ble

Soft s

traps

Lig

ht support

bars

Lig

ht attachable

pockets

! !

3.6 1.3 1.4 5.1

1 3 9

116.6 42.6 45.1 164.6

" # !

9

!

#

100 k

N / m

^2

0.4

5 m

30 Y

rs U

V p

roof

457 k

Hz, ra

nge 8

0 m

,

250 h

rs

Volume 15-30 l

# "

# #

Payload 20-40 kg

Color Black

Waterproof

Notebook pocket

Mashine washable

Outside pockets

Two straps

Price max. 100" ! #

! #

#

#

2.2 11.5

1 10

69.7 373.7

3 9

#

# !

1 m

400 g

/m^2

!

!

Chest S

trap

Lig

ht kevla

r

" !

!x ! x x

# #

Clo

sable

openin

gs for

tubes

Bottle

hold

er

str

ap

Tra

nspare

nt dis

pla

y

12.2

7

100 k

N / m

^2

!

!

9

396.3

!

!

!

"

#

Ro

w #

Direction of Improvement:

Minimize (#), Maximize (!), or Target (x)

Wate

rpro

of kevla

r

Weig

ht

/ Im

po

rtan

ce

13 1411 12

x

Avala

nge r

adio

tra

nsceiv

er

15

Rela

tive W

eig

ht

x ! ! ! ! x

9 10Column # 1 2 3 4 5 6 7 8

$$

%

! # # # #

9 9 9 9 9 9 9 9

208.3 323.7 159.7 171.7 105.7 228.3 301.7 530.0

6.4 10.0 4.9 5.3 3.3 7.1 9.3 16.4

7 6 3 5 5 1 4 1

100 k

N / m

^2

10 k

N

3Moderate Relationship

Competitive Analysis

(0=Worst, 5=Best)

# 1

&&

%

Objective Is To Hit Target

! Objective Is To Maximize

Positive Correlation&Negative Correlation$

Strong Negative Correlation

# Objective Is To Minimize

Powered by QFD Online (http://www.QFDOnline.com)

Backpack X

Deute

r

Vaude

Tato

nka

2 g

/ c

m^3

< 1

00 g

Markus Löberbauer

5/9/08

100 k

N / m

^2 o

n a

t

least 1m

length

x

30 k

N

Title:

Author:

Date:

Notes:

Backpack X

2 k

N / m

m^2

10 k

N

Strong Relationship 9

Legend

Weak Relationship

Strong Positive Correlation

"!

Backpack X Deuter

Vaude Tatonka

Page 8: Topic: Integrated Product Development

Conclusions

Themostimportantthingforthisprojectis:thematerialthebackpackismadeofitaffectsthewaterproofnatureandthetargetedminimumweightaswellastheprice.

Thesecondimportantthingisthemodulardesignwiththeinterfacesforattachmentslikepockets.Thismakesthebackpacklightinabaseversionandmodularextendabletocarrymoreifneeded.

Thethirdthingtoconsideristhesupportbarsystemandthestraps,astheyneedtobelightandrobust.Thestrapsandsupportbarsarepermanentlyconnectedtothebackpacktobeasrobustaspossible,thusattentionmustbegiventothemtomeetthelightnesscriteria.

FinallytheHOQshows,theprojectshouldbecontinued,asthecompetitorsdon’tsatisfythemarketforwaterproofbackpacks.

Page 9: Topic: Integrated Product Development

SuggestionstoImprovetheBackpackPlug‐ablewatersystemExtendthebackpackwithapluggabledrinkwatersystem.Basicallyitisafoodsaveplasticbagwithtubingandavalve.Bagscanbeproducedindifferentsizes.Thebagcanbeconnectedwiththeplannedmodularinfrastructure.

Costs:Low

Productiontime:Low(canbeoutsourced)

Environmentalissues:Noproblem

Weshouldimplementthisfeature.

Page 10: Topic: Integrated Product Development

Air‐conditionedbackExtendthesupportcagewithapossibilitytoprovideadistancetothebackoftheuser.Thedistancemustbeadjustableformaximalcomfort.

Costs:Low(shouldbedonein‐house)

Productiontime:Low

Environmentalissues:Noproblem

Weshouldimplementthisfeature.

Page 11: Topic: Integrated Product Development

Transformabletoa(rain)jacketIncaseofemergencythisbackpackcouldbedismantledtoawaterproofjacket.

Problems:Increasesweight,weakensthestructuralintegrity(inoppositetowashable,light,waterproof)

Costs:DevelopmentMedium,ProductionHigh

Environmentalissues:Noproblem

WeshouldNOTimplementthisfeature.

Page 12: Topic: Integrated Product Development

Splitthefullbackpackintoasmaller,lighteroneandsomerestEnablethesidestoberemoved,thusalightersmallerbackpackresults.

Problems:Weakensthestructure(inoppositetowashable,light,waterproof)

Costs:DevelopmentLow,ProductionMedium

Environmentalissues:Noproblem

WeshouldNOTimplementthisfeaturenow,maybelater.

Page 13: Topic: Integrated Product Development

IntegratedsurvivalpackAddoptionalpackages,forexampleasurvivalpack.Thepackcanbeattachedoverthemoduleinterfacesonthebackpack.

Costs:Developmentmiddle(outsourcedwouldbegood,wedonothavetheexpertise),Developmentmiddle.

Environmentalissues:Noproblem

Weshouldimplementthisfeatureonlyafteracustomersurvey.

Possiblecontents:axe,shovel,foldabletent,hammock,knife

Page 14: Topic: Integrated Product Development

NetPresentValue

BackpackXwillbedevelopedoverahalfyear,byeightdevelopersanddesigners.Weneedtobuildfactoriesforthesawingandtheimpregnation,thiswillapproximatelytakeanotherhalfyearbutitcanbestartedinthesecondquarter.

WestartthestartthesaleinAustriaandtheneighboringcountries.ThesalewillbeextendedoverwholeEuropeinthefirstthreeyears.BythefourthyearweplantoexpandtotheUSA.

Thenetpresentvalueisabout1.2million€forthefirstfouryears.

Page 15: Topic: Integrated Product Development

AlternativeNetPresentValue

WithourflexiblemodularsystemandthefullwaterproofembodimentthemilitaryisinterestedinBackpackX.Bycontractingwiththearmywecanmorethandoublethenetpresentvalueinthefirstfouryears.

Thecontractwiththegovernmentmakesitnecessarytoreevaluatethebackpackandresearchnewextensionsforit.Thisshallbedoneinthesecondandthirdquarterinthethirdandfourthyear.