topic: integrated product development
TRANSCRIPT
Topic:IntegratedProductDevelopment
Student:MarkusLöberbauer
Matr.No.:9855215
SKZ:086
Lecturer:a.Prof.Dr.IgorFürstner
IntroductionoftheinvestigatedProduct
Wetrytocomeupwithanewkindofbackpack.Theideaistoproduceaverylightyetdurablebackpack.Itshouldbeflexibleandascompactpossible.Thedifferentiationcriteriafromotherbackpacksisthefullwaterproofimplementation.
Possiblematerialsforthebag:
• Cotton• Linen• Syntheticfiber(e.g.:Kevlar)
Possiblematerialsforthesupport:
• Steel• Titan• Glass‐fiberenforcedplastic
Somesketchesoftheproduct:
Filledbackpack Emptybackpack Sideview
Backview,twostripes Backview,onediagonalstripe
DescriptionofCompetitiveProducts
InterestingcompetitorsareDeuter,VaudeandTatonka.Thefollowingthreebackpacksareexamplesfromasmallbackpackwithlaptopsupport,uptoahugetrackingbackpack.
DeuterGIGAOFFICEColor:blackWeight:1.28kgVolume:30lMeasures:47x36x26cmLaptopmax.36x30cm
VaudeCrystalRock30Color:metallic/anthraciteWeight:1.36kgVolume:30+6lMeasures:50x28x18cm
TatonkaBison90Color:green,blackWeight:3.5kgVolume:90lMeasures:90x36x31cm
Survey:BackpackX
Question AnswerPleasecheckoneanswerperquestion.
Priority1to51..veryimportant5..Idon’treallycare
Howmuchweightshouldtheemptybackpackmaximalhave?
o 1kgo 2kgo 3kg
Whatvolumeshouldthebackpackoffer? o <15lo 15‐30lo >30l
Howmuchpayloadshouldthebackpackhandle?
o <20kgo 20‐40kgo >40kg
Whatcolordoyouprefer? o Blueo Blacko Red
Shouldthebackpackbewaterproof? o Yeso No
Wouldyoulikeanotebookpocketinsidethebackpack?
o Yeso No
Howshouldthebackpackbewashable? o Machineo Hand
Wouldyouliketohaveoutsidepocketsonthebackpack?
o Yeso No
Doyouprefertwoshoulderstrapsoronediagonalstrap?
o 1o 2
Howmuchdoyouthinkisagoodbackpackworth?
o <50€o <100€o <200€o >200€
SurveyResults
Weseetheneedforalightbackpackishere.Anotherimportantfactisthatapayloadof20kgto40kgisdesirable.Abackpackshouldbewashableanditmusthavetowstraps.Ourprimegoaltoproduceatotalwaterproofbackpackisacceptedbythecustomers.
FunctionalDecomposition
Backpack
Store
Bag
h30cmb38cmt25cm
200cmzip
200cmSupportbars
HookandEye20Eyes,
6Stripswithhooks
Handle
Strap 2x1m
Grip 20cm(Synthetic)
Waterproof
Waterproofmaterial
Floatable>2houres
Covertoprotectelementsonthe
eyes100cmx40cm
foldable
HouseofqualityAim:offertransportaid
Quality Characteristics
(a.k.a. "Functional
Requirements" or "Hows")
Demanded Quality
(a.k.a. "Customer
Requirements" or "Whats") 0 1 2 3 4 5
1 9 11.1 3.9 5 4 4 1
2 9 10.3 3.6 5 5 4 1
3 9 12.3 4.3 5 4 4 1
4 1 7.1 2.5 3 5 5 5
5 9 9.7 3.4 5 2 2 2
6 3 8.6 3.0 5 5 1 1
7 9 8.6 3.0 4 1 1 1
8 9 10.6 3.7 4 4 3 3
9 9 12.0 4.2 5 5 5 5
10 9 9.7 3.4 4 4 3 1
!
Max R
ela
tio
nsh
ip V
alu
e in
Ro
w
!
Max Relationship Value in Column
Target or Limit Value
Weight / Importance
Max Weight 1kg
! !
Relative Weight
Difficulty
(0=Easy to Accomplish, 10=Extremely Difficult)
" "
# ! ## " " !
""
! !# ! !
#
!
" ! " ! " !
Carb
on fib
er
eyes
Module
Inte
rfaces for
pockts
Wate
rpro
of C
ontinous s
eam
Robust C
ontinous s
eam
" !
6 1 2 9
Wate
rpro
of zip
Adju
sta
ble
Soft s
traps
Lig
ht support
bars
Lig
ht attachable
pockets
! !
3.6 1.3 1.4 5.1
1 3 9
116.6 42.6 45.1 164.6
" # !
9
!
#
100 k
N / m
^2
0.4
5 m
30 Y
rs U
V p
roof
457 k
Hz, ra
nge 8
0 m
,
250 h
rs
Volume 15-30 l
# "
# #
Payload 20-40 kg
Color Black
Waterproof
Notebook pocket
Mashine washable
Outside pockets
Two straps
Price max. 100" ! #
! #
#
#
2.2 11.5
1 10
69.7 373.7
3 9
#
# !
1 m
400 g
/m^2
!
!
Chest S
trap
Lig
ht kevla
r
" !
!x ! x x
# #
Clo
sable
openin
gs for
tubes
Bottle
hold
er
str
ap
Tra
nspare
nt dis
pla
y
12.2
7
100 k
N / m
^2
!
!
9
396.3
!
!
!
"
#
Ro
w #
Direction of Improvement:
Minimize (#), Maximize (!), or Target (x)
Wate
rpro
of kevla
r
Weig
ht
/ Im
po
rtan
ce
13 1411 12
x
Avala
nge r
adio
tra
nsceiv
er
15
Rela
tive W
eig
ht
x ! ! ! ! x
9 10Column # 1 2 3 4 5 6 7 8
$$
%
! # # # #
9 9 9 9 9 9 9 9
208.3 323.7 159.7 171.7 105.7 228.3 301.7 530.0
6.4 10.0 4.9 5.3 3.3 7.1 9.3 16.4
7 6 3 5 5 1 4 1
100 k
N / m
^2
10 k
N
3Moderate Relationship
Competitive Analysis
(0=Worst, 5=Best)
# 1
&&
%
Objective Is To Hit Target
! Objective Is To Maximize
Positive Correlation&Negative Correlation$
Strong Negative Correlation
# Objective Is To Minimize
Powered by QFD Online (http://www.QFDOnline.com)
Backpack X
Deute
r
Vaude
Tato
nka
2 g
/ c
m^3
< 1
00 g
Markus Löberbauer
5/9/08
100 k
N / m
^2 o
n a
t
least 1m
length
x
30 k
N
Title:
Author:
Date:
Notes:
Backpack X
2 k
N / m
m^2
10 k
N
Strong Relationship 9
Legend
Weak Relationship
Strong Positive Correlation
"!
Backpack X Deuter
Vaude Tatonka
Conclusions
Themostimportantthingforthisprojectis:thematerialthebackpackismadeofitaffectsthewaterproofnatureandthetargetedminimumweightaswellastheprice.
Thesecondimportantthingisthemodulardesignwiththeinterfacesforattachmentslikepockets.Thismakesthebackpacklightinabaseversionandmodularextendabletocarrymoreifneeded.
Thethirdthingtoconsideristhesupportbarsystemandthestraps,astheyneedtobelightandrobust.Thestrapsandsupportbarsarepermanentlyconnectedtothebackpacktobeasrobustaspossible,thusattentionmustbegiventothemtomeetthelightnesscriteria.
FinallytheHOQshows,theprojectshouldbecontinued,asthecompetitorsdon’tsatisfythemarketforwaterproofbackpacks.
SuggestionstoImprovetheBackpackPlug‐ablewatersystemExtendthebackpackwithapluggabledrinkwatersystem.Basicallyitisafoodsaveplasticbagwithtubingandavalve.Bagscanbeproducedindifferentsizes.Thebagcanbeconnectedwiththeplannedmodularinfrastructure.
Costs:Low
Productiontime:Low(canbeoutsourced)
Environmentalissues:Noproblem
Weshouldimplementthisfeature.
Air‐conditionedbackExtendthesupportcagewithapossibilitytoprovideadistancetothebackoftheuser.Thedistancemustbeadjustableformaximalcomfort.
Costs:Low(shouldbedonein‐house)
Productiontime:Low
Environmentalissues:Noproblem
Weshouldimplementthisfeature.
Transformabletoa(rain)jacketIncaseofemergencythisbackpackcouldbedismantledtoawaterproofjacket.
Problems:Increasesweight,weakensthestructuralintegrity(inoppositetowashable,light,waterproof)
Costs:DevelopmentMedium,ProductionHigh
Environmentalissues:Noproblem
WeshouldNOTimplementthisfeature.
Splitthefullbackpackintoasmaller,lighteroneandsomerestEnablethesidestoberemoved,thusalightersmallerbackpackresults.
Problems:Weakensthestructure(inoppositetowashable,light,waterproof)
Costs:DevelopmentLow,ProductionMedium
Environmentalissues:Noproblem
WeshouldNOTimplementthisfeaturenow,maybelater.
IntegratedsurvivalpackAddoptionalpackages,forexampleasurvivalpack.Thepackcanbeattachedoverthemoduleinterfacesonthebackpack.
Costs:Developmentmiddle(outsourcedwouldbegood,wedonothavetheexpertise),Developmentmiddle.
Environmentalissues:Noproblem
Weshouldimplementthisfeatureonlyafteracustomersurvey.
Possiblecontents:axe,shovel,foldabletent,hammock,knife
NetPresentValue
BackpackXwillbedevelopedoverahalfyear,byeightdevelopersanddesigners.Weneedtobuildfactoriesforthesawingandtheimpregnation,thiswillapproximatelytakeanotherhalfyearbutitcanbestartedinthesecondquarter.
WestartthestartthesaleinAustriaandtheneighboringcountries.ThesalewillbeextendedoverwholeEuropeinthefirstthreeyears.BythefourthyearweplantoexpandtotheUSA.
Thenetpresentvalueisabout1.2million€forthefirstfouryears.
AlternativeNetPresentValue
WithourflexiblemodularsystemandthefullwaterproofembodimentthemilitaryisinterestedinBackpackX.Bycontractingwiththearmywecanmorethandoublethenetpresentvalueinthefirstfouryears.
Thecontractwiththegovernmentmakesitnecessarytoreevaluatethebackpackandresearchnewextensionsforit.Thisshallbedoneinthesecondandthirdquarterinthethirdandfourthyear.