topgun parts manual...1.1 flail drum assembly (part no. 49160) 1.2 feed roller assembly (part no....

Highline Manufacturing Ltd.

TOPGUNParts Manual

E4965_A


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Table of Contents1.0 Parts Information1.1 Flail Drum Assembly (Part No. 49160)1.2 Feed Roller Assembly (Part No. 49017)1.3 Flail Drum Installation (Part No. 49490)1.4 Feed Roller Installation (Part No. 49286)1.5 Flail Guard Rod Assembly (Part No. 49608)1.6 Blower Assembly (Part No. 49604)1.7 Bale Deflector Assembly (Part No. 49618)1.8 Twine Cutter Assembly (Part No. 49288)1.8.1 Twine Cutter Tool Assembly (Part No. 49165)1.9 Hitch and Jack Assembly (Part No. 49638)1.10 Cart/Dump Assembly (Part No. 49595)1.11 Spout Assembly (Part No. 49615)1.11.1 Pivot Spout Assembly (Part No. 49645)1.11.2 Hydraulic Cylinder 2.5x8 (Part No. 32220)1.12 Hydraulic Schematic for Spout Assembly (Part No. 49637)1.12.1 Hydraulic Motor (Part No. 30432)1.13 Cylinder Assembly (Part No. 90133)1.14 Feed Roll and Discharge Door Hydraulics (Part No. 49629)1.14.1 Orbit Motor Assembly (Part No. 92145)1.15 Harness Extension (Part No. 48019)1.16 Light Kit Assembly (Part No. 42187)1.16.1 Light Harness Assembly (Part No. 42186)1.17 Control Box (Part No. 48099)1.18 Drive Cover Assembly (Part No. 49619)1.19 Fork Hydraulics (Part No. 49631)1.20 Drive Assembly (Part No. 49639)1.20.1 Non-Rotating Driveline (Part No. 30524)1.20.2 Universal Joint (Part No. 37683)1.20.3 Gearbox Assembly (Part No. 92211)1.21 Wheel Assembly (Part No. 49646)1.21.1 Complete Wheel Assembly (Part No. 31795)1.21.2 Complete Hub Assembly (Part No. 30102)1.22 Fan Assembly (Part No. 49690)


1.0 Parts Information

1.1 Flail Drum Assembly (Part No. 49160)

ITEMNO. PARTNO.DESCRIPTION QTY.1 45099 BOLT,STUD,5/8X3-3/4,UNF,GR8 262 49159 DRUM,FLAIL,WITHCUTTER 13 E2083 PIPE,DOM,1x.180x2-1/8L,HARD 264 E5377 FLAIL,TG,.447 265 31170 NUT,LOCK,STOVER,5/8,UNF,ZP 26

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1.2 Feed Roller Assembly (Part No. 49017)

ITEM NO. PART NO. DESCRIPTION QTY.1 49027 ROLLER, FEED 12 E3581 BELTING,ROLLER,FEED,14 HOLE 23 E6526 PLT,SCRAPER,RUBBER 44 31066 BOLT,HEX,3/8X1-3/4,UNC,GR5,ZP 285 31176 NUT,NYLOCK,3/8,UNC,ZP 28

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1.3 Flail Drum Installation (Part No. 49490)

ITEM NO. PART NO. DESCRIPTION QTY.1 49054 GUARD, DRUM, FLAIL 12 49160 DRUM, FLAIL, WITH CUTTER, COMPLETE 13 49491 PLATE,BEARING,FRONT,TG 14 E3646 PIPE,SMLS,2-1/4x.240x3/8L 25 E6405 PIPE,SMLS,2-1/4x.240x1/4L 16 E6406 PIPE,SMLS,2-1/4x.240x1/8L 17 92081 WASHER,FLAT,3/16X2ODX9/16ID 18 92091 DRV,BRG,FLANGE,1-3/4" 29 31008 BOLT,CARR,1/2X1-1/2,UNC,GR5,ZP 8

10 31016 BOLT,HEX,1/2X1-1/2,UNC,GR5,ZP 111 31168 NUT,NYLOCK,JAM,5/8,UNC,ZP 412 31173 NUT,NYLOCK,1/2,UNC,ZP 813 31178 NUT,NYLOCK,5/8,UNC,ZP 814 31244 WASHER,LOCK,1/2,ZP 115 31894 RETAINER,BOLT,1/2 8

PART NUMBERS E6405 AND E6406 ARENOT SHOWN AND ARE TO BE USED AS REQUIRED.


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1.4 Feed Roller Installation (Part No. 49286)

ITEMNO. PARTNO.DESCRIPTION QTY.1 33149 HYD,VALVE,FLOW_DIVIDER 12 47012 GUARD,TWINE,REAR 23 47019 GUARD,TWINE,FRONT 24 49015 PLATE,SLIDE,REAR 25 49017 ROLLER,FEED,COMPLETE 26 49053 GUARD,ROLLER,FEED 27 49096 PLATE,SLIDE,FRONT 28 49585 ROD,ADJUSTMENT,UNC,1 49 E2138 PLATE,RETAINER,SLIDE 8

10 31059 BOLT,SHCS,1/2X2-1/2,UNC,GR5,ZP 811 92094 DRV,BRG,FLANGE,1-3/8" 212 92145 HYD,MOTOR,RE3207050 213 31016 BOLT,HEX,1/2X1-1/2,UNC,GR5,ZP 1614 31017 BOLT,HEX,1/2X1-3/4,UNC,GR5,ZP 415 31032 BOLT,HEX,1/4X2-1/4,UNC,GR5,ZP 216 31070 BOLT,HEX,1/2X2,UNC,GR5,ZP 417 31162 NUT,HEX,1,UNC,GR5,ZP 818 31173 NUT,NYLOCK,1/2,UNC,ZP 1619 31174 NUT,NYLOCK,1/4,UNC,ZP 220 31235 WASHER,FLAT,1,ZP 421 31236 WASHER,FLAT,1/2,ZP 1622 31237 WASHER,FLAT,1/4,ZP 223 31243 WASHER,LOCK,1,ZP 424 31244 WASHER,LOCK,1/2,ZP 825 31448 BOLT,HEX,1X2,UNC,GR8,ZP 426 33017 WASHER,LOCK,HIGH-COLLAR,1/2,ZP 8

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45/8"

DETAILDISCHARGE

31/8"

NON-DISCHARGESIDE


1.5 Flail Guard Rod Assembly (Part No. 49608)

ITEM NO. PART NO. DESCRIPTION QTY.1 49101 HANDLE, ADJ, ROD, FLAIL 12 49108 GUARD, FLAIL 123 45285 PIN, ADJ, ROD, FLAIL,TG 14 49671 WLDT,TUBE, ADJ,FLAIL GUARD 15 31668 WASHER,SPRING,3/4,342 46 31153 BOLT,HEX,9/16X3,UNC,GR5,ZP 127 31058 BOLT,HEX,9/16X3-1/2,UNC,GR5,ZP 128 31020 BOLT,HEX,1/2X2-3/4,UNC,GR5,ZP 19 31009 BOLT,CARR,1/2X2,UNC,GR5,ZP 110 33365 NUT,C_LOCK,9/16,UNC,GR2,ZP 1211 31179 NUT,NYLOCK,9/16,UNC,ZP 1212 31173 NUT,NYLOCK,1/2,UNC,ZP 113 30611 NUT,NYLOCK,JAM,1/2,UNC,ZP 114 31242 WASHER,FLAT,9/16,ZP 2415 31236 WASHER,FLAT,1/2,ZP 116 92127 COVER,VINYL,3/8X1-1/2 1


1.6 Blower Assembly (Part No. 49604)

ITEM NO. PART NO. DESCRIPTION QTY.1 48017 ASSY,SUPPORT,SPOUT 12 48095 DOOR,INSPECTION,LARGE 13 48096 DOOR,INSPECTION,SMALL 14 48136 DOOR, TRANSITION, LARGE 15 49603 WLDT, COVER,FAN,TG001 16 49635 WLDT, TRANSITION, TOPGUN 17 49653 ASSY,HOUSING, BLOWER 18 E3779 PIN, HINGE,1/2 X 5 39 E5584 Guard, Gearbox, Front 1

10 E5585 GUARD,GEARBOX,REAR 111 E6935 PLT, S, MOUNT, GUARD 112 E6936 GUARD, MOTOR, COVER 113 E7012 PLT,S,STRAP,FAN 214 31450 PIN,COTTER,1/8X1 615 31062 BOLT,HEX,5/16X1,UNC,GR5,ZP 416 31043 BOLT,HEX,3/8X1,UNC,GR5,ZP 1417 31332 BOLT,HEX,1/2X1-1/4,UNC,GR5,ZP 418 31016 BOLT,HEX,1/2X1-1/2,UNC,GR5,ZP 1419 31017 BOLT,HEX,1/2X1-3/4,UNC,GR5,ZP 220 31053 BOLT,HEX,5/8X1-3/4,UNC,GR5,ZP 221 31052 BOLT,HEX,5/8X2,UNC,GR5,ZP 822 31176 NUT,NYLOCK,3/8,UNC,ZP 923 31177 NUT,NYLOCK,5/16,UNC,ZP 424 31173 NUT,NYLOCK,1/2,UNC,ZP 2025 30236 NUT,HEX,5/8,UNC,GR5,ZP 226 31178 NUT,NYLOCK,5/8,UNC,ZP 827 31239 WASHER,FLAT,5/16,ZP 428 31351 WASHER,FLAT,3/8,ZP 2329 31319 WASHER,LOCK,3/8,ZP 1430 31236 WASHER,FLAT,1/2,ZP 3431 31240 WASHER,FLAT,5/8,ZP 16

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BLOWER - REAR LEFT DETAIL

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1.7 Bale Deflector Assembly (Part No. 49618)

ITEM NO. PART NO. DESCRIPTION QTY.1 49617 WLDT,SHIELD,TOP,RIGHT 12 49662 WLDT, SHIELD, LEFT, TOP, TOPGUN 13 49663 WLDT, SCREEN, SPILL, TOPGUN 14 31016 BOLT,HEX,1/2X1-1/2,UNC,GR5,ZP 165 31173 NUT,NYLOCK,1/2,UNC,ZP 166 31236 WASHER,FLAT,1/2,ZP 32

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1.8 Twine Cutter Assembly (Part No. 49288)


1.8.1 Twine Cutter Tool Assembly (Part No. 49165)

ITEM NO. PART NO. DESCRIPTION QTY.1 49164 CUTTER,TWINE 12 E5838 BLADE,TWINE CUTTER 13 31809 PIN,SPRING,3/32X5/16 14 31810 GRIP,HANDLE,1-1/4IDX4-1/2 1

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1.9 Hitch and Jack Assembly (Part No. 49638)

ITEM NO. PART NO. DESCRIPTION QTY.1 49423 WLDT,CV HOLDER,7010 12 E6546 ANGLE,BRIDLE,HITCH 23 30206 HYD,HOLDER,HOSE,1/2 14 31861 HITCH,BASE,3 IN 1 15 31933 JACK,7000LBX15,SQ MNT,SIDEWIND 16 30374 BOLT,HEX,3/8X3,UNC,GR5,ZP 17 31042 BOLT,HEX,3/4X6,UNC,GR5,ZP 28 31167 NUT,HEX,3/4,UNC,GR5,ZP 69 31173 NUT,NYLOCK,1/2,UNC,ZP 1

10 31176 NUT,NYLOCK,3/8,UNC,ZP 111 31236 WASHER,FLAT,1/2,ZP 112 31246 WASHER,LOCK,3/4,ZP 613 31339 BOLT,HEX,3/4X2,UNC,GR5,ZP 4

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1.10 Cart/Dump Assembly (Part No. 49595)

ITEM NO. PART NO. DESCRIPTION QTY.1 45192 DUMP 12 49093 FORK, LEFT 13 49094 FORK, RIGHT 14 49095 BUMPER 15 49196 LOCK,CYLINDER,DUMP 16 E3276 PLT,S,CLAMP,BUSHING 47 30207 ZERK,1/4-28,GF641,STRAIGHT 28 30230 CLAMP,PIPE,TOP 29 30231 CLAMP, PIPE, BOTTOM 2

10 31061 BOLT,U,SQ,1/2-13,3X7,1-1/4THREAD 211 31813 PIN,QUICK RELEASE,1/2X3,ZP 112 31814 CLIP,GRIPPER,1 - 1-1/2 213 91703 ZERK,1/4-28 X 45 214 31034 BOLT,HEX,1-1/4X6,UNC,GR5,ZP 215 31169 NUT,STOVER,5/8,UNC,GR5,ZP 416 31171 NUT,NYLOCK,1-1/4,UNC,ZP 217 31173 NUT,NYLOCK,1/2,UNC,ZP 418 31205 BOLT,HEX,5/8X4-1/2,UNC,GR8,ZP 419 31218 WASHER,LOCK,5/8,ZP 420 31739 RIVET,ST,3/16x.565,.375 HEAD 2


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1.11 Spout Assembly (Part No. 49615)

ITEM NO. PART NO. DESCRIPTION QTY.1 48024 PIN, CYL 22 48040 PIVOT, SPOUT, BOTTOM 13 48045 PIVOT, SPOUT, TOP 14 48070 SPOUT, ASSEMBLY 15 49645 DRV, ASSY, SPOUT, PIVOT 16 E3448 PLT, SUPPORT, CHAIN 17 E6925 PLT,S,SPACER,SPOUT 18 E6926 PLT, BUSHING,PLASTIC,UPPER 19 E6927 PLT, PLASTIC,SPOUT,LOWER,BUSHING 210 E7049 PLT,S,SPOUT,CHAIN,SUPPORT 111 30202 HYD, FIT, ELBOW, 6MP-8MJ90 212 30210 HYD,CLAMP,HOSE,1/2 213 30516 HYD, FIT, ORFICE, 1/32, 6MP-6FPX 114 31183 PIN,COTTER,3/16X2 215 32220 HYD, CYL, 2 -1/2 X 8 116 31048 BOLT,HEX ,5/16X2-1/2,UNC,GR5,ZP 117 31781 BOLT,HEX,3/8X3-1/2,UNC,GR5,ZP 1018 31016 BOLT,HEX,1/2X1-1/2,UNC,GR5,ZP 819 31314 BOLT,HEX,3/4X3,UNC,GR8,ZP 220 31177 NUT,NYLOCK,5/16,UNC,ZP 121 31176 NUT,NYLOCK,3/8,UNC,ZP 1022 31173 NUT,NYLOCK,1/2,UNC,ZP 823 31175 NUT,NYLOCK,3/4,UNC,ZP 224 31239 WASHER,FLAT,5/16,ZP 225 31351 WASHER,FLAT,3/8,ZP 20

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49623

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SPOUTSTORAGEDIRECTION

NOTE LOCATION OF STOPSWHEN ASSEMBLING

FRONT OF MACHINE


1.11.1 Pivot Spout Assembly (Part No. 49645)

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ITEM NO. PART NO. DESCRIPTION QTY.1 49643 WLDT, MOUNT, CHAIN 12 49644 TIGHTENER, CHAIN 13 E3789 DRV, CHAIN, ROLLER, 60-1R, 40 LINKS 14 92188 DRV, CHAIN, CONNECTOR, 60-1R 25 92189 DRV,CHAIN, OFFSET, 60-1R 16 31560 NUT,NYLOCK,7/16,UNC,GR5,ZP 1


1.11.2 Hydraulic Cylinder 2.5x8 (Part No. 32220)

ITEM NO. PART NO. DESCRIPTION QTY1 30238 PIN, COTTER, 3/16 X 1-1/2 42 30239 SCREW, SET, SEAT, 3/8 UNC X 1/2 KNURL 13 32250 PIN, 1" DIA 24 30253 ROD, CLEVIS, 1-1/4, 1 PIN 15 30261 LOCK, THREAD, NYLON 16 31485 NUT, HEX, 3/8, UNC, GR5 87 32221 HYD, CYL, CAP, CLEVIS, 2 1/2, 1, 6MP 18 32222 HYD, NUT, PISTON 19 32223 HYD, CYL, PISTON, 2-1/2, MONARCH 1

10 32224 HYD, TUBE, CYL 111 32225 HYD,CYL, CAP, ROD, 2 1/2, 1 1/4, 6FP, MONA 112 32226 HYD, CYL, ROD, 1 1/4 X 10, MONARCH 113 32227 HYD, ROD, TIE 414 37694 HYD, FITTING, PLUG, 6MP, DRY SEAL 115 32229 HYD, CYL, SEALKIT, 2 1/2, MONARCH 1


1.12 Hydraulic Schematic for Spout Assembly (Part No. 49637)

ITEM NO. PART NO. DESCRIPTION QTY.1 E3478 PLT,HOLDER,CONTROL,FLOW 12 E6924 PLT,S,SPACER,MOTOR 13 30204 HYD,FIT,ADAPTER,10MB-8MJ 84 30209 HYD,FIT,PIONEER,MALE,8FP 25 30210 HYD,CLAMP,HOSE,1/2 46 30395 HYD, VALVE, CONTROL, FLOW 17 30432 HYD,MOTOR,32.7,177,2000,R1000 18 30436 HYD, FIT, ELBOW,8FJX-8MJ90 69 30517 HYD,FIT,TEE,6MPL-8MJ 2

10 31613 TIE,CABLE,NYLON,BLACK,11 1/2" 611 32051 HYD,HOSE,3/8X156,8MP-8FJX,2W 212 32054 HYD,HOSE,3/8X54,8FJX-8FJX,1W 213 33137 HYD,VALVE,ELEC,DBL,17GPM 114 33351 DRV,SPROCKET,25T,60,1 1/4X14,B 115 33361 BOLT,SOCK ET,1/2X3-1/2,UNC,GR5 416 37693 HYD,HOSE,3/8X144,8FJX-8FJX,2W 217 90240 HYD,HOSE,3/8X36,8FJX-8FJX,2W 218 31545 BOLT,HEX,5/8X1,UNF,GR5,ZP 119 31177 NUT,NYLOCK,5/16,UNC,ZP 720 31173 NUT,NYLOCK,1/2,UNC,ZP 421 31239 WASHER,FLAT,5/16,ZP 722 31240 WASHER,FLAT,5/8,ZP 123 31218 WASHER,LOCK,5/8,ZP 124 32071 WASHER,FLAT,1-1/4 4

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NOTE: USE 1-1/4" FLAT WASHERSAS REQUIRED TO ALIGN SPROCKETAND CHAIN.


ITEM NO. PAR T NO. DESCRIPTION QTY.1 32647 SEAL KIT, ROLLER STATOR 12 32651 BEARING ,THRUST ,REAR 13 32720 BEARING, HOUSING, REAR 14 32649 BEARING, HOUSING, REAR, 1/2 15 32643 ROTOR KIT 16 32722 DRIVE LINK KIT 17 33352 W HL MNT W /RLF. PORT &7/8" O-RING 18 32653 SHAFT KIT 19 32725 MANIFOLD 110 32726 BALANCE PALTE AND BALLS 111 32727 END COVER 112 32655 BOLT KIT 713 32639 BEARING ,THRUST ,FRONT 114 30093 RELIEF VALV E 1

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1.12.1 Hydraulic Motor (Part No. 30432)


1.13 Cylinder Assembly (Part No. 90133)


1.14 Feed Roll and Discharge Door Hydraulics (Part No. 49629)

ITEM NO. PART NO. DESCRIPTION QTY.1 30145 HYD, FIT, ELBOW, 10MB-8MJ90 12 30150 HYD,FIT,TEE,8FJX-8MJ-8MJ 13 30204 HYD,FIT,ADAPTER,10MB-8MJ 104 30209 HYD,FIT,PIONEER,MALE,8FP 25 30215 HYD,FIT,ADAPTER,8MB-8MJ 26 30281 HYD,HOSE,1/2X96,8MP-8FJX,2W 27 30436 HYD, FIT, ELBOW,8FJX-8MJ90 68 30437 HYD,HOSE,1/2X42,8FJX-8FJX,2W 19 31962 HYD,HOSE,3/8X36,8FJX-8FJX,2W 210 31955 HYD,HOSE,3/8X40,8FJX-8FJX,2W 111 32048 HYD,HOSE,1/2X36,8FJX-8FJX,2W 112 33137 HYD,VALVE,ELEC,DBL,17GPM 113 31177 NUT,NYLOCK,5/16,UNC,ZP 2

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92145

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CONNECT TO FORKCYLINDER HOSES


1.14.1 Orbit Motor Assembly (Part No. 92145)

ITEM NO. PART NO. DESCRIPTION QTY.1 32647 SEAL KIT,ROLLER STATOR 12 32651 BEARING,THRUST,REAR 13 32720 BEARING,HOUSING,FRONT 14 32649 BEARING,HOUSING,REAR,1/2 15 32643 ROTOR KIT 16 32722 DRIVE LINK KIT 17 32723 HOUSING KIT 18 32653 SHAFT KIT 19 32725 MANIFOLD 1

10 32726 BALANCE PLATE & BALLS 111 32727 END COVER 112 32655 BOLT KIT 113 32639 BEARING,THRUST,FRONT 1

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1.15 Harness Extension (Part No. 48019)

ITEM NO. PART NO. DESCRIPTION QTY.1 30054 ELEC,CONNECTOR,VALVE,FE 22 30282 ELEC,CONNECTOR,TRAILER 13 92104 ELEC,CONNECTOR,7-PIN,MAL 14 92143 ELEC,LOOM,1/2,SPLIT,CORRIG 125 92149 ELEC,WIRE,16,BLACK,STRAND 146 92151 ELEC,WIRE,16,RED,STRAND 127 92154 ELEC,WIRE,16,YELLOW,STRAND 98 92157 ELEC,CONNECTOR,PIN,MALE 39 92161 ELEC,CONNECTOR,WEDGE,M 1

10 92170 TIE,CABLE,4,BLACK 4

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1.16 Light Kit Assembly (Part No. 42187)


1.16.1 Light Harness Assembly (Part No. 42186)


1.17 Control Box (Part No. 48099)

ITEM NO. PART NO. DESCRIPTION QTY.1 E4751 BRACKET,BOX,CONTROL 12 E3785 FACEPLATE,TOPGUN,VERMEER 13 92106 ELEC,CONNECTOR,7-PIN,FEMALE 14 92107 ELEC,SWITCH,ROCKER,3,NO 15 92119 SCREW,THUMB 26 92136 ELEC,SWITCH,TOGGLE,2FA53-73 27 92138 ELEC,HOLDER,BUS,BODY 18 92139 ELEC,HOLDER,BUS,CAP 19 92140 ELEC,FUSE,BUS,12V20A,FAST 110 92141 BUSHING,RELIEF,1260 111 92143 ELEC,LOOM,1/2,SPLIT,CORRIGATED 612 92146 PLASTIC,ENCLOSURE 113 92149 ELEC,WIRE,16,BLACK,STRAND 714 92151 ELEC,WIRE,16,RED,STRAND 915 92154 ELEC,WIRE,16,YELLOW,STRAND 716 92156 ELEC,CABLE,2C-16GA 817 92158 ELE,CONNECTOR,SOCKET,FEMALE 318 92162 ELE,CONNECTOR,WEDGE,FEMALE 119 92163 ELEC,DIODE,12,20A 120 92164 SCREW,TAPPING,#4X1/4 421 92165 ELE,CONN,QD,188F,16-14,ST,INS 222 92166 ELEC,CONNECTOR,RING,3/8,16GA 223 92167 ELEC,CONN,QD,250F,16-14,ST,FUL 624 92168 ELEC,CONNECTOR,,ADP,F/M/M,1/4 125 92169 ELEC,CONN,QD,250F,16-14,ST,INS 226 92170 TIE,CABLE,4,BLACK 227 92220 ALUMINUM,PLATE,BOX,CONTROL 1


1.18 Drive Cover Assembly (Part No. 49619)

ITEM NO. PART NO. DESCRIPTION QTY.1 48130 GUARD,COUPLER,LOWER 12 48131 GUARD,COUPLER,UPPER 13 48134 GUARD,DRIVE,MAIN 14 E7358 GUARD,CUTTER,FRONT,PTO 15 30284 DRV, GUARD, CV 26 31593 CLIP,AUTOMOTIVE,1/4,GR5,ZP 47 31029 BOLT,HEX,1/4X1,UNC,GR5,ZP 48 31062 BOLT,H EX,5/16X1,UNC,GR5,ZP 109 31008 BOLT,CARR,1/2X1-1/2,UNC,GR5,ZP 2

10 31174 NUT,NYLOCK,1/4,UNC,ZP 211 31177 NUT,NYLOCK,5/16,UNC,ZP 1312 30611 NUT,NYLOCK,JAM,1/2,UNC,ZP 1013 31173 NUT,NYLOCK,1/2,UNC,ZP 214 31237 WASHER,FLAT,1/4,ZP 615 31245 WASHER,LOCK,1/4,ZP 416 31239 WASHER,FLAT,5/16,ZP 2317 31236 WASHER,FLAT,1/2,ZP 818 31894 RETAINER,BOLT,1/2 2

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1.19 Fork Hydraulics (Part No. 49631)

ITEM NO. PART NO. DESCRIPTION QTY.1 45185 PIN, CYL, TOP 22 30210 HYD,CLAMP,HOSE,1/2 143 30212 HYD,FIT,ELBOW,8MP-8MJ90 44 30313 HYD,FIT,TEE,8MJ-8MJ-8MJ 25 31183 PIN,COTTER,3/16X2 26 31981 HYD,HOSE,3/8X28,8FJX-8FJX,2W 27 31982 HYD,HOSE,3/8X20,8FJX-8FJX,2W 28 32050 HYD,HOSE,3/8X24,8FJX-8MJ,2W 29 33326 HYD,LINE,STEEL,104,1/2X.049,8FJ 2

10 90133 Hyd,Cyl,3X16,1.5,8FP 211 31239 WASHER,FLAT,5/16,ZP 312 31177 NUT,NYLOCK,5/16,UNC,ZP 3

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BOLTS ARE WELDED TO FRAME

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LINE/CLAMP POSITION DETAIL

BOLTS ARE WELDEDTO FRAME 5/16 X 2-1/2

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NOTE: 6 - 30210s USED TO SECUREWIRING TO FRAME FOR LEFTCLEARANCE LIGHT.


1.20 Drive Assembly (Part No. 49639)


1.20.1 Non-Rotating Driveline (Part No. 30524)

ITEM NO. PART NO. DESCRIPTION QTY.1 31247 DRV,PTO,KIT,REPAIR,AUTO LOCK 12 31248 DRV,PTO,AUTO LOCK ASSY,1-3/8,CAT5 1 31820 DRV,DL,AUTO LOCK ASSY,1-3/4,CAT5 13 31249 DRV,PTO,CROSS&BRG,CAT5 24 33818 CENTER HOUSING 15 31623 DRV,DL,CV,YOKE&SHAFT 1

33324 DRV,DL,KIT,CHAIN 16 33819 NR CV NYLON REPAIR KIT 17 30359 SIGN,SAFETY 18 N/A DRV,DL,GUARD,OUTER 19 N/A DRV,DL,CV,GUARD,INNER 1

10 30363 DRV,DL,SIGN,SAFETY 111 33820 NR IMP NYLON REPAIR KIT 112 31628 DRV,DL,CV,YOKE,TUBE,SLIPSLV 113 31261 DRV,PTO,CROSS&BRG,44R 114 31262 DRV,PTO,ASSEMBLY,BALL SHEAR 115 31453 BOLT,HEX,5/16X2,UNC,GR5,ZP 116 31177 NUT,NYLOCK,5/16,UNC,ZP 117 33821 J&S HALF ASM W/GUARD SET18 33822 J&T HALF ASM W/GUARD SET19 33823 GUARD SET


1.20.2 Universal Joint (Part No. 37683)

ITEM NO. PART NO. DESCRIPTION QTY.1 37965 YOKE 12 37966 35R CROSS AND BEARING KIT 23 37967 YOKE AND SHAFT 14 37968 NYLON REPAIR KIT 25 37969 SAFETY SIGN 16 37970 SAFETY SIGN 17 37971 OUTER GUARD 18 37972 INNER GUARD 19 37973 PIN, .38X2.25 110 37974 YOKE (4.19) 111 37975 BALL SHEAR ASSEMBLY 112 31177 5/16 LOCKNUT 113 31806 BOLT, HEX, 5/16X2, UNC, L9, YP 1


1.20.3 Gearbox Assembly (Part No. 92211)

ITEM NO. PART NO. DESCRIPTION QTY1 92211-01 CASING 12 92211-02 LOCK NUT 13 92211-03 BOLT 164 92211-04 SHAFT 15 92211-05 SHIM 16 92211-06 OIL SEAL 17 92211-07 GEAR 18 92211-08 SPRING WASHER 19 92211-09 SHIM 110 92211-10 SNAP RING 111 92211-11 SHIM 112 92211-12 COVER 113 92211-13 BEARING 114 92211-14 SHAFT 115 92211-15 EXTENSION AC 116 92211-16 BEARING 217 92211-17 OIL SEAL 118 92211-18 SHIM 219 92211-19 BEARING 120 92211-20 GEAR 121 92211-21 PLUG 422 92211-22 PARALLEL KEY 223 92211-23 DOUBLE LIP SEAL 1


1.21 Wheel Assembly (Part No. 49646)

3

2

1

6

5

4

ITEM NO. PART NO. DESCRIPTION QTY.1 49590 WLDT,AXLE,11L,12EM5500 22 30102 SUSP,HUB,COMPLETE,EM5500 23 31795 WHEEL,COMPLETE,BM,OFF-WHITE 24 31040 BOLT,HEX,3/4X2-1/2,UNC,GR5,ZP 85 31246 WASHER,LOCK,3/4,ZP 86 31167 NUT,HEX,3/4,UNC,GR5,ZP 8


1.21.2 Complete Hub Assembly (Part No. 30102)

ITEM NO. PART NO. DESCRIPTION QTY.1 30220 SUSP,CAP,DUST 12 30221 PIN,COTTER,3/16X1-3/4 13 30222 NUT,SLOTTED,1,UNF 14 30223 WASHER,FLAT,1IDX2OD,.2385 15 30226 DRV,BRG,RACE,INNER,1.781 16 30228 DRV,BRG,SEAL,1.98 17 30229 SUSP,HUB,EM5500,8BOLT 18 91111 DRV,BRG,TAPERED,OUTER,1.375 19 91131 DRV,BRG,RACE,OUTER,1.375 110 91133 DRV,BRG,TAPERED,INNER,1.781 111 30207 ZERK,1/4-28,GF641,STRAIGHT 112 32301 SUSP,BOLT,WHEEL,9/16x1-1/4Tx1-13/16L 8

36 10 5 7 9 8 4 2 111

12

ITEM NO. PART NO. DESCRIPTION QTY.1 30104 RIM,1.5X8,-1.5,8,OFFWHITE 12 30100 SUSP,TIRE,11LX15FI,12PLY 13 91048 SUSP,STEM,VALVE, TR801HP 14 33014 SUSP,TUBE,11L-15 1

2

3

1

1.21.1 Complete Wheel Assembly (Part No. 31795)


7 13/16"

6 7/8"

NOTE: INSTALL STANDARD TIRE/RIM COMBINATION AS ORIENTEDABOVE. FAILURE TO DO SO MAY RESULT IN SPINDLE BREAKAGE ANDVOID WARRANTY.

STANDARD TIRE(8 Bolt Wheel Assembly)


1.22 Fan Assembly (Part No. 49690)

ITEM NO. PART NO. DESCRIPTION QTY.1 49691 WLDT,FAN 12 E3386 PLT,CUTTING 13 E3421 SHAFT,FAN 14 31312 DRV,BUSHING,S TAPER,R2,3 15 31332 BOLT,HEX,1/2X1-1/4,UNC,GR5,ZP 126 31244 WASHER,LOCK,1/2,ZP 127 31236 WASHER,FLAT,1/2,ZP 12

1

3

4

2

5 6 7

topgun parts manual...1.1 flail drum assembly (part no. 49160) 1.2 feed roller assembly (part no....

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